Cutting device for hydraulic valve production and machining
By employing a drive component and a positioning component in the cutting device used for hydraulic valve manufacturing, rapid flipping and positioning of hydraulic valve materials can be achieved, solving the problem of time-consuming and laborious flipping in existing devices and improving cutting efficiency.
Patent Information
- Application Number
- CN202520549417.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-27
AI Technical Summary
Existing hydraulic valve body cutting devices are time-consuming and laborious to flip and position, which affects cutting efficiency.
A cutting device for hydraulic valve manufacturing and processing was designed. It uses first and second drive components in conjunction with a positioning component and an adjustment component to achieve rapid flipping and positioning of hydraulic valve materials. The positioning component clamps the material and the drive component drives the flipping. With the adjustment component moving, rapid flipping and positioning are achieved.
It improves the efficiency of the hydraulic valve body cutting process, and reduces tedious manual operation steps by quickly flipping and positioning, thereby increasing production efficiency.
Smart Images

Figure CN223889430U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hydraulic valve manufacturing and processing cutting technology, and in particular to a cutting device for hydraulic valve manufacturing and processing. Background Technology
[0002] A hydraulic valve is an automated component operated by pressurized oil. It is controlled by the pressurized oil in a regulating valve and is typically used in combination with a solenoid regulating valve. It can be used for remote control of the on / off states of oil, gas, and water pipeline systems in hydropower stations, and is commonly used in clamping, control, and lubrication circuits. There are direct-acting and pilot-operated types, with pilot-operated types being more common.
[0003] During the production and processing of hydraulic valve bodies, excess material needs to be cut off. This process requires the use of a positioning and rotating device to fix the material to be cut, and then the corresponding cutting parts are used to cut the material.
[0004] Existing hydraulic valve bodies generally require machining at both ends. However, the positioning structure in existing cutting devices cannot quickly flip the hydraulic valve body material after positioning it. Manual disassembly and flipping are time-consuming and laborious, which affects the cutting efficiency of the hydraulic valve body.
[0005] Therefore, it is necessary to provide a cutting device for the production and processing of hydraulic valves to solve the above-mentioned technical problems. Utility Model Content
[0006] This utility model provides a cutting device for hydraulic valve manufacturing, which solves the problem that manually disassembling and flipping the hydraulic valve housing material that needs to be cut is time-consuming and laborious, which affects the cutting efficiency during the hydraulic valve manufacturing process.
[0007] To solve the above-mentioned technical problems, the cutting device for hydraulic valve manufacturing and processing provided by this utility model includes: a base plate;
[0008] A cutting table is fixedly connected to the top of a base plate via a support frame. Two support plates are mounted on the top of the cutting table. A first drive assembly providing rotational power to a rotating disk is fixedly connected to one side of one of the support plates. A mounting assembly for clamping and fixing one end of the target object is fixedly connected to one end of the rotating disk. A first adjustment assembly is mounted on one side of one of the support plates near both the front and back sides. The first adjustment assembly is used to move the target structure left and right. A mounting plate is fixedly connected to one end of each first adjustment assembly. Stabilizing rods are fixedly connected to the sides of both mounting plates near the support plates. Rotating shafts are rotatably connected to adjacent sides of both mounting plates. A positioning assembly is fixedly connected to adjacent ends of the two rotating shafts via connecting blocks. The positioning assembly includes a positioning ring, an adjustment component, a rotating component, and a mounting component. The positioning ring is used to mount four adjustment components. The adjustment components are used to move the four mounting components closer to each other and further away from each other. The mounting component allows the target object clamped by the rotating component to rotate within the positioning ring. A second drive assembly providing rotational power to the positioning assembly is mounted on the back of one of the mounting plates.
[0009] The second adjustment component is installed on one side of another support plate. A cutting component is installed at one end of the second adjustment component. The second adjustment component is used to drive the cutting component to adjust its position left and right.
[0010] The mounting assembly consists of connecting parts and fixing parts, which can fix the fixing parts in place. When the fixing parts need to be removed, quick disassembly and assembly can be achieved. The stabilizer bar can penetrate the support plate, which can increase the stability of the mounting plate's left and right movement. The second drive assembly and the first drive assembly have the same structure and operation mode.
[0011] Preferably, a control box is mounted on the top of the base plate, and a door is rotatably connected to the front of the control box;
[0012] The control box contains power switches and controllers for operating the equipment.
[0013] Preferably, a mounting base is mounted on the front of the cutting table, and a control switch is mounted on the front of the mounting base;
[0014] The control switch allows for manual control of the equipment operation on the base plate.
[0015] Preferably, a frame is placed on top of the cutting table, and dust hoods are installed on the back of the two support plates via fixing rods.
[0016] Preferably, an exhaust assembly is installed on the back of the support frame, an intake pipe is installed at the inlet of the exhaust assembly, and an exhaust pipe is installed at the outlet of the exhaust assembly;
[0017] The other end of the suction pipe is connected to the back of the dust hood, and the exhaust assembly consists of a housing and a suction pump.
[0018] Preferably, the second drive component includes a fixing structure, a heat dissipation component, a drive component, and an angle sensor. The fixing structure is used to fix the drive component, and the heat dissipation component is used to assist the drive component in dissipating heat.
[0019] An angle sensor, in conjunction with a drive component controller, can precisely control the rotation angle and speed. The drive component can be either a motor or a motor.
[0020] Compared with related technologies, the cutting device for hydraulic valve manufacturing provided by this utility model has the following advantages:
[0021] This utility model provides a cutting device for hydraulic valve manufacturing. To facilitate rapid flipping and positioning of the hydraulic valve during the cutting process, two adjustable mounting plates are installed on one side of one of the support plates via two first adjusting components and two sets of stabilizing rods. A positioning component driven by a second driving component is installed between the two mounting plates. The positioning component clamps the hydraulic valve material being cut and can be rapidly flipped under the drive of the second driving component. Simultaneously, the first adjusting component moves the two mounting plates, allowing the hydraulic valve cutting material to align with the fixing component and fix one end of the cutting material. This achieves rapid flipping and positioning, which improves cutting efficiency. Attached Figure Description
[0022] Figure 1 A schematic diagram of a preferred embodiment of the cutting device for hydraulic valve manufacturing and processing provided by this utility model;
[0023] Figure 2 A schematic diagram of the structure of the dust exhaust hood is provided for this utility model;
[0024] Figure 3 A schematic diagram of the exhaust assembly is provided for this utility model;
[0025] Figure 4 Provided for this utility model Figure 2 An enlarged view of point A shown;
[0026] Figure 5 A schematic diagram of the drive component is provided for this utility model.
[0027] The following components are labeled in the diagram: 1. Base plate; 2. Control box; 3. Box door; 4. Support plate; 5. Support frame; 6. Cutting table; 7. First adjustment assembly; 8. First drive assembly; 9. Positioning assembly; 901. Positioning frame; 902. Adjustment component; 903. Rotating component; 904. Mounting component; 10. Second adjustment assembly; 11. Cutting assembly; 12. Connecting frame; 13. Control switch; 14. Mounting base; 15. Mounting plate; 16. Dust hood; 17. Fixing rod; 18. Exhaust assembly; 19. Exhaust pipe; 20. Suction pipe; 21. Second drive assembly; 211. Fixing structure; 212. Heat dissipation component; 213. Drive component; 214. Angle sensor; 22. Rotating shaft; 23. Stabilizing rod; 24. Rotating disk; 25. Mounting assembly; 26. Fixing assembly; 27. Connecting block. Detailed Implementation
[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0029] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ,in, Figure 1 A schematic diagram of a preferred embodiment of the cutting device for hydraulic valve manufacturing and processing provided by this utility model; Figure 2 A schematic diagram of the structure of the dust exhaust hood is provided for this utility model; Figure 3 A schematic diagram of the exhaust assembly is provided for this utility model;
[0030] Figure 4 Provided for this utility model Figure 2 An enlarged view of point A shown; Figure 5 This utility model provides a structural schematic diagram of the driving component. The cutting device for hydraulic valve manufacturing includes: a base plate 1;
[0031] A cutting table 6 is fixedly connected to the top of the base plate 1 via a support frame 5. Two support plates 4 are mounted on the top of the cutting table 6. A first drive assembly 8, providing rotational power to the rotating disk 24, is fixedly connected to one side of one of the support plates 4. A mounting assembly 25, which mounts a fixing assembly 26, is fixedly connected to one end of the rotating disk 24. The fixing assembly 26 is used to clamp and fix one end of the cutting target. A first adjustment assembly 7 is mounted on one side of one of the support plates 4 near both the front and back sides. The first adjustment assembly 7 is used to move the target structure left and right. A mounting plate 15 is fixedly connected to one end of each of the first adjustment assemblies 7. The two mounting plates 15 are close to the support plate 4. A stabilizing rod 23 is fixedly connected to one side of each of the two mounting plates 15. A rotating shaft 22 is rotatably connected to the adjacent side of each of the two mounting plates 15. A positioning component 9 is fixedly connected to the adjacent end of the two rotating shafts 22 through a connecting block 27. The positioning component 9 includes a positioning ring 901, an adjusting component 902, a rotating component 903, and a mounting component 904. The positioning ring 901 is used to mount four adjusting components 902. The adjusting components 902 are used to drive the four mounting components 904 to move closer to each other and further away from each other. The mounting component 904 is used to allow the target object clamped by the rotating component 903 to rotate in the positioning ring 901. A second driving component 21 that provides rotational power to the positioning component 9 is mounted on the back of one of the mounting plates 15.
[0032] The second adjustment component 10 is installed on one side of another support plate 4. A cutting component 11 is installed at one end of the second adjustment component 10. The second adjustment component 10 is used to drive the cutting component 11 to adjust its position left and right.
[0033] Mounting assembly 25 consists of connecting parts and fixing components, which can fix fixing assembly 26. When fixing assembly 26 needs to be removed, quick disassembly and assembly can be achieved. The stabilizing rod 23 can penetrate the support plate 4, which can increase the stability of the mounting plate 15 when moving left and right. The second drive assembly 21 and the first drive assembly 8 have the same structure and operation mode. The first adjustment assembly 7 and the second adjustment assembly 10 can both be telescopic rods, hydraulic rods or electric push rods. The cutting assembly 11 includes cutting tools and mounting brackets.
[0034] A control box 2 is installed on the top of the base plate 1, and a door 3 is rotatably connected to the front of the control box 2;
[0035] The door 3 is equipped with a lock, and the control box 2 contains a power switch and a controller for controlling the operation of the equipment.
[0036] A mounting base 14 is mounted on the front of the cutting table 6, and a control switch 13 is mounted on the front of the mounting base 14.
[0037] The control switch 13 can manually control the operation of the equipment on the base plate 1.
[0038] A frame 12 is placed on the top of the cutting table 6, and a dust hood 16 is installed on the back of the two support plates 4 by means of a fixing rod 17.
[0039] The dust hood 16 is located between the two support plates 4.
[0040] An exhaust assembly 18 is installed on the back of the support frame 5. An intake pipe 20 is installed at the inlet of the exhaust assembly 18, and an exhaust pipe 19 is installed at the outlet of the exhaust assembly 18.
[0041] The other end of the suction pipe 20 is connected to the back of the dust hood 16, and the exhaust assembly 18 consists of a housing and an air pump.
[0042] The second drive component 21 includes a fixing structure 211, a heat dissipation component 212, a drive component 213, and an angle sensor 214. The fixing structure 211 is used to fix the drive component 213, and the heat dissipation component 212 is used to assist the drive component 213 in dissipating heat.
[0043] Angle sensor 214, together with drive component 213, can precisely control rotation angle and speed. Drive component 213 can be a motor or a motor, and heat dissipation component 212 can be a cooling fan or a heat dissipation hole.
[0044] The working principle of the cutting device for hydraulic valve manufacturing provided by this utility model is as follows:
[0045] Two adjustable mounting plates 15 are installed on one side of one of the support plates 4 via two first adjusting components 7 and two sets of stabilizing rods 23. A positioning component 9, driven by a second drive component 21, is installed between the two mounting plates 15. The positioning component 9 clamps the hydraulic valve material to be cut and can be quickly flipped under the drive of the second drive component 21. Simultaneously, the first adjusting components 7 move the two mounting plates 15, allowing the hydraulic valve cutting material to align with the fixing component 26, fixing one end of the cutting material. This achieves rapid flipping and positioning. In actual use, the hydraulic valve material to be cut is first fixed using the positioning component 9, allowing the cutting... The material can rotate in the positioning component 9. Then, the two first adjustment components 7 are activated to align one end of the cutting material with the fixed component 26 and fix it in place. The first drive component 8 can then be activated to rotate the cutting material. In conjunction with the cutting component 11, the hydraulic valve material is cut. When it is necessary to flip the material, the fixed component 26 is released and the two mounting plates 15 are moved by the first adjustment components 7 to separate the cutting material from the fixed component 26. The second drive component 21 can then drive the cutting material on the positioning component 9 to flip the material. After flipping the material, it is aligned and fixed with the fixed component 26, and the other end of the material can then be cut.
[0046] Compared with related technologies, the cutting device for hydraulic valve manufacturing provided by this utility model has the following advantages:
[0047] To facilitate rapid rotation and positioning of the hydraulic valve during the cutting process, two adjustable mounting plates 15 are installed on one side of one of the support plates 4 via two first adjusting components 7 and two sets of stabilizing rods 23. A positioning component 9 driven by a second drive component 21 is installed between the two mounting plates 15. The positioning component 9 clamps the hydraulic valve material being cut and can be rapidly rotated under the drive of the second drive component 21. Simultaneously, the first adjusting components 7 move the two mounting plates 15, allowing the hydraulic valve cutting material to align with the fixing component 26 and fix one end of the cutting material. This design enables rapid positioning and rotation of the corresponding hydraulic valve material, which is beneficial for improving cutting efficiency.
[0048] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A cutting device for manufacturing and processing hydraulic valves, characterized in that, include: Base plate; A cutting table is fixedly connected to the top of a base plate via a support frame. Two support plates are mounted on the top of the cutting table. A first drive assembly providing rotational power to a rotating disk is fixedly connected to one side of one of the support plates. A mounting assembly for clamping and fixing one end of the target object is fixedly connected to one end of the rotating disk. A first adjustment assembly is mounted on one side of one of the support plates near both the front and back sides. The first adjustment assembly is used to move the target structure left and right. A mounting plate is fixedly connected to one end of each first adjustment assembly. Stabilizing rods are fixedly connected to the sides of both mounting plates near the support plates. Rotating shafts are rotatably connected to adjacent sides of both mounting plates. A positioning assembly is fixedly connected to adjacent ends of the two rotating shafts via connecting blocks. The positioning assembly includes a positioning ring, an adjustment component, a rotating component, and a mounting component. The positioning ring is used to mount four adjustment components. The adjustment components are used to move the four mounting components closer to each other and further away from each other. The mounting component allows the target object clamped by the rotating component to rotate within the positioning ring. A second drive assembly providing rotational power to the positioning assembly is mounted on the back of one of the mounting plates. The second adjustment component is installed on one side of another support plate. A cutting component is installed at one end of the second adjustment component. The second adjustment component is used to drive the cutting component to adjust its position left and right.
2. The cutting device for hydraulic valve manufacturing and processing according to claim 1, characterized in that, A control box is mounted on the top of the base plate, and a door is rotatably connected to the front of the control box.
3. The cutting device for hydraulic valve manufacturing and processing according to claim 1, characterized in that, A mounting base is installed on the front of the cutting table, and a control switch is installed on the front of the mounting base.
4. The cutting device for hydraulic valve manufacturing and processing according to claim 1, characterized in that, A frame is placed on top of the cutting table, and dust hoods are installed on the back of the two support plates via fixing rods.
5. The cutting device for hydraulic valve manufacturing and processing according to claim 1, characterized in that, An exhaust assembly is installed on the back of the support frame. The exhaust assembly has an intake pipe installed at its inlet and an exhaust pipe installed at its outlet.
6. The cutting device for manufacturing hydraulic valves according to claim 1, characterized in that, The second drive assembly includes a fixing structure, a heat dissipation component, a drive component, and an angle sensor. The fixing structure is used to fix the drive component, and the heat dissipation component is used to assist the drive component in dissipating heat.