Ceramic block surface modification treatment device

Abstract

The utility model belongs to the technical field of ceramic block surface modification treatment, and particularly relates to a ceramic block surface modification treatment device which comprises a first box body, the top of the first box body is fixedly connected with two second box bodies which are symmetrically distributed, the tops of the two second box bodies are fixedly connected with the same connecting frame, and the connecting frame is in an n shape. The top of the first box body is fixedly connected with a fixing frame, the fixing frame is in a u shape, the fixing frame and the two sides of the inner wall of the fixing frame are each rotationally connected with a third rotating shaft, and one end of each of the two third rotating shafts extends into the corresponding second box body. According to the device, the top face and the bottom face of the ceramic block can be treated, the defect that in the prior art, after one face of the ceramic block is subjected to surface treatment, a worker needs to disassemble the ceramic block, turn over the ceramic block and then conduct secondary clamping is overcome, the unnecessary workload of the worker is reduced, and use of the worker is greatly facilitated.

Description

Technical Field

[0001] This utility model belongs to the field of ceramic block surface modification treatment technology, and in particular relates to a ceramic block surface modification treatment device. Background Technology

[0002] Ceramic blocks are block-shaped objects made from clay and other materials, mainly fired at high temperatures. Surface modification of ceramic blocks is an important method to improve the performance of ceramic materials. It mainly optimizes the structure and properties of the ceramic block surface through physical, chemical or biological means. The surface coating method works by preparing a composite coating on the surface of the ceramic block to change its mechanical, physical and chemical properties.

[0003] For example, Chinese patent CN215969328U discloses a ceramic spraying device, including a ceramic spraying device body, a servo motor, and a drive motor. The servo motor is installed inside the ceramic spraying device body, and a first bevel gear is fixedly mounted on the output shaft of the servo motor. A first telescopic rod is inserted inside the ceramic spraying device body, and a second telescopic rod is inserted inside the first telescopic rod. This utility model, by setting up a placement tray and a drive motor, places the ceramic to be sprayed with glaze on the top of the placement tray. By engaging a clamping block on the top of the ceramic, the rotation of the clamping block causes the placement tray and the ceramic to rotate together. The glaze is sprayed onto the ceramic surface through the glaze nozzle. The rotation of the servo motor causes the internal threaded sleeve to rotate, which in turn causes the threaded rod to extend and retract, and the extension and retraction of the threaded rod causes the lifting plate to rise and fall.

[0004] The aforementioned patent has the following problems: When spraying the surface of a ceramic block, only one side of the ceramic block can be sprayed. If it is necessary to spray the reverse side of the ceramic block, the operator needs to disassemble, flip, and re-clamp the ceramic block before the spraying operation can be performed. This is time-consuming and labor-intensive, increasing the operator's workload unnecessarily and making it inconvenient for operators to use.

[0005] In view of this, we propose a ceramic block surface modification treatment device. Utility Model Content

[0006] The purpose of this invention is to provide a ceramic block surface modification treatment device to solve the problems mentioned in the background art.

[0007] In view of this, the present invention provides a ceramic block surface modification treatment device, comprising:

[0008] The first box has two symmetrically distributed second boxes fixedly connected to its top. The tops of the two second boxes are fixedly connected to the same connecting frame, which is n-shaped. The top of the first box has a fixed frame, which is U-shaped.

[0009] A fixed frame, wherein a third rotating shaft is rotatably connected to both sides of the inner wall of the fixed frame, one end of each of the two third rotating shafts extends into the interior of the corresponding second box, and a housing is fixedly connected to one side of each of the two third rotating shafts. A material box is provided on the top of the connecting frame, and a connecting pipe is connected to the bottom of the material box.

[0010] A movable component, which is disposed on top of the connecting frame, is used to move the material box;

[0011] A rotating assembly, disposed inside the first and second housings, is used to flip the clamped ceramic block.

[0012] In this technical solution, by activating the electric push rod, the output end of the electric push rod can drive the two clamping shells to move in opposite directions, thereby clamping and fixing the ceramic block. By opening the solenoid valve, the paint inside the hopper will be sprayed onto the surface of the ceramic block through the connecting pipe, spray pipe and nozzle. By activating the electric slide, the electric slide can drive the connecting plate, connecting pipe, hopper and nozzle to move, so that other positions of the ceramic block can be sprayed. By activating the dual-output motor, the two first rotating shafts rotate. Since the four bevel gears are meshed in pairs, the rotation of the first rotating shafts can drive the second rotating shaft and worm gear to rotate. The rotation of the worm gear drives the worm wheel, the third rotating shaft, the housing, the clamping shell, and the ceramic block to rotate, thus flipping the ceramic block. After the ceramic block is flipped, the dual-output motor is turned off. Through the self-locking property of the worm wheel and worm, the ceramic block can be fixed at the current angle. With the above structure, the surface of the ceramic block can be modified. This device can treat both the top and bottom surfaces of the ceramic block, avoiding the drawbacks of traditional methods where the ceramic block needs to be disassembled, flipped, and re-clamped after surface treatment on one side. This reduces unnecessary workload for workers and greatly facilitates the use of the device.

[0013] In the above technical solution, the moving component further includes;

[0014] A mounting slot is formed at the top of the connecting frame, extending to the bottom of the connecting frame. Slide rails are fixedly connected to both sides of the inner wall of the mounting slot. Electric slide tables are slidably connected to the outside of the two slide rails. A common connecting plate is fixedly connected between the two electric slide tables. The connecting pipe extends to the bottom of the connecting plate. Two support columns are fixedly connected to the top of each of the two electric slide tables. The tops of the four support columns are fixedly connected to the bottom of the material box.

[0015] In this technical solution, by activating the electric slide table, the electric slide table can move the connecting plate, connecting pipe, material box and spray head, so that other parts of the ceramic block can be sprayed.

[0016] In the above technical solution, the rotating component further includes;

[0017] A dual-output motor is fixedly installed on the bottom inner wall of the first housing.

[0018] The motor has a first shaft fixedly connected to both output ends. The bottom of the inner walls of the two second housings is rotatably connected to a second shaft. The bottom of the second shaft extends into the interior of the first housing. The outer side of the first shaft and the bottom of the second shaft are both fixedly fitted with bevel gears. The top of the second shaft is fixedly connected with a worm gear. The outer side of the third shaft is fixedly fitted with a worm wheel.

[0019] In this technical solution, by starting the dual-output motor, the two first rotating shafts are driven to rotate. Since the two first rotating shafts and the two second rotating shafts are all equipped with bevel gears on their exteriors, and the four bevel gears are meshed with each other in pairs, the rotation of the first rotating shafts can drive the second rotating shafts and the worm gear to rotate. Since the worm gear and the worm wheel are meshed with each other, the rotation of the worm gear can drive the worm wheel, the third rotating shaft, the housing, the clamping shell, and the ceramic block to rotate. At this time, the ceramic block can be flipped. After the ceramic block is flipped, the dual-output motor is turned off, and the ceramic block can be fixed at the current angle by the self-locking property of the worm wheel and the worm gear.

[0020] In the above technical solution, furthermore, two pulleys are fixedly installed at the bottom of the material box, which are symmetrically distributed. The two pulleys are in contact with the top of the connecting frame, and a solenoid valve is provided on the outside of the connecting pipe.

[0021] In this technical solution, the pulleys installed at the bottom of the material box make the material box more stable when moving, and the solenoid valve can control the raw materials inside the material box to enter the connecting pipe.

[0022] In the above technical solution, further, the bottom of the connecting pipe is connected to a spraying pipe, and the outside of the spraying pipe is connected to multiple equally spaced spray nozzles.

[0023] In this technical solution, the combination of connecting pipe, spray pipe and nozzle can uniformly spray the coating onto the surface of the ceramic block, realizing automated spraying and further improving processing efficiency.

[0024] In the above technical solution, the two bevel gears are meshed together, and the worm and worm wheel are meshed together.

[0025] In this technical solution, the first rotating shaft can drive the second rotating shaft to rotate through the meshing connection between bevel gears, and the ceramic block can be fixed at the current angle through the self-locking property of the worm gear and worm.

[0026] In the above technical solution, two symmetrically distributed electric push rods are fixedly connected to one side of the inner wall of the housing, and the output ends of the two electric push rods are fixedly connected to the same clamping shell.

[0027] In this technical solution, by activating the electric push rod, the output end of the electric push rod can drive the two clamping shells to move in opposite directions, thereby clamping and fixing the ceramic block.

[0028] In the above technical solution, the clamping shell is U-shaped, a second electric push rod is fixedly installed on one side of the inner wall of the clamping shell, and a clamping plate is fixedly connected to one side of the second electric push rod.

[0029] In this technical solution, by activating the second electric push rod, the clamping plate can be driven to clamp and fix the ceramic block inside the clamping shell.

[0030] The beneficial effects of this utility model are:

[0031] This device, through the cooperation of an electric push rod and a clamping shell, achieves rapid clamping and fixation of ceramic blocks, eliminating the need for manual operation and improving work efficiency. Simultaneously, the combination of a solenoid valve, connecting pipe, spray pipe, and nozzle enables uniform spraying of coating onto the ceramic block surface, achieving automated spraying and further improving processing efficiency. More importantly, the device's ingenious design, employing a dual-output motor, bevel gear, worm gear, and worm wheel, achieves automatic rotation of the ceramic block. This eliminates the need for manual disassembly and rotation, allowing for continuous processing of the top and bottom surfaces of the ceramic block, significantly saving workers' time and effort. Furthermore, the self-locking property of the worm gear and worm wheel ensures the stability of the ceramic block after rotation, preventing issues caused by shaking or movement that could affect the processing results. In summary, this device simplifies the ceramic block surface modification process, reduces the labor intensity of workers, and improves processing efficiency and quality, demonstrating significant beneficial effects. Attached Figure Description

[0032] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0033] Figure 2 This is a schematic cross-sectional view of the overall structure of this utility model;

[0034] Figure 3 This is a partial cross-sectional view of the overall structure of this utility model;

[0035] Figure 4 This is a schematic diagram of the rotating assembly in this utility model;

[0036] Figure 5 This is a schematic diagram of the coating component in this utility model;

[0037] Figure 6 This utility model Figure 3 Enlarged structural diagram at point A in the middle;

[0038] Figure 7 This is a schematic diagram of the electric push rod and clamping shell in this utility model.

[0039] The markings in the diagram are as follows:

[0040] 1. First housing; 2. Fixing frame; 3. Second housing; 4. Dual-output motor; 5. First rotating shaft; 6. Bevel gear; 7. Second rotating shaft; 8. Worm gear; 9. Third rotating shaft; 10. Worm wheel; 11. Housing; 12. First electric push rod; 13. Clamping shell; 14. Connecting frame; 15. Mounting slot; 16. Slide rail; 17. Electric slide table; 18. Connecting plate; 19. Material box; 20. Connecting pipe; 21. Pulley; 22. Solenoid valve; 23. Spraying pipe; 24. Spray nozzle; 25. Support column; 26. Second electric push rod; 27. Clamping plate. Detailed Implementation

[0041] The following is in conjunction with the appendix Figure 1 - Figure 7 This application will be described in further detail.

[0042] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0043] Example 1: This example provides a ceramic block surface modification treatment device, including...

[0044] The first box 1 has two symmetrically distributed second boxes 3 fixedly connected to its top. The top of the two second boxes 3 is fixedly connected to the same connecting frame 14, which is n-shaped. The top of the first box 1 is fixedly connected to a fixing frame 2, which is u-shaped.

[0045] The fixed frame 2 has a third rotating shaft 9 rotatably connected to both sides of its inner wall. One end of each of the two third rotating shafts 9 extends into the interior of the corresponding second box 3. One side of each of the two third rotating shafts 9 is fixedly connected to a housing 11. A material box 19 is provided on the top of the connecting frame 14, and a connecting pipe 20 is connected to the bottom of the material box 19.

[0046] A movable component is located on top of the connecting frame 14 and is used to move the material box 19.

[0047] A rotating assembly is located inside the first housing 1 and the second housing 3, and is used to flip the clamped ceramic block.

[0048] Specifically, by activating the first electric push rod 12, the output end of the first electric push rod 12 can drive the two clamping shells 13 to move in opposite directions, thereby clamping and fixing the ceramic block. By opening the solenoid valve 22, the paint inside the material box 19 will be sprayed onto the surface of the ceramic block through the connecting pipe 20, spraying pipe 23 and spray nozzle 24. By activating the electric slide table 17, the electric slide table 17 can drive the connecting plate 18, connecting pipe 20, material box 19 and spray nozzle 24 to move, so that other positions of the ceramic block can be sprayed. By activating the dual-output motor 4, the two first rotating shafts 5 rotate. Since the four bevel gears 6 are meshed in pairs, the rotation of the first rotating shafts 5 can drive the second... The rotating shaft 7 and worm gear 8 rotate, which in turn drives the worm wheel 10, the third rotating shaft 9, the housing 11, the clamping shell 13, and the ceramic block to rotate. This allows the ceramic block to be flipped. After the ceramic block is flipped, the dual-output motor 4 is turned off. The self-locking property of the worm wheel 10 and worm gear 8 fixes the ceramic block at the current angle. With the above structure, the surface of the ceramic block can be modified. This device can treat both the top and bottom surfaces of the ceramic block, avoiding the drawbacks of traditional methods where the ceramic block needs to be disassembled, flipped, and re-clamped after surface treatment on one side. This reduces unnecessary workload for workers and greatly facilitates the use of the device.

[0049] Example 2: This example provides a ceramic block surface modification treatment device, which, in addition to the technical solutions of the above examples, also has the following technical features, including a moving component;

[0050] A mounting groove 15 is formed on the top of the connecting frame 14, extending through to the bottom of the connecting frame 14. Slide rails 16 are fixedly connected to both sides of the inner wall of the mounting groove 15. Electric slide tables 17 are slidably connected to the outside of the two slide rails 16. The same connecting plate 18 is fixedly connected between the two electric slide tables 17. The connecting pipe 20 extends to the bottom of the connecting plate 18. Two support columns 25 are fixedly connected to the top of the two electric slide tables 17. The tops of the four support columns 25 are fixedly connected to the bottom of the material box 19.

[0051] By activating the electric slide table 17, the electric slide table 17 can move the connecting plate 18, connecting pipe 20, material box 19 and spray head 24, so that other parts of the ceramic block can be sprayed.

[0052] Example 3: This example provides a ceramic block surface modification treatment device, which, in addition to the technical solutions of the above examples, also has the following technical features, including a rotating component;

[0053] A dual-output motor 4 is fixedly installed on the bottom inner wall of the first housing 1. The two output ends of the dual-output motor 4 are fixedly connected to the first rotating shaft 5. The bottom inner walls of the two second housings 3 are rotatably connected to the second rotating shaft 7. The bottom of the second rotating shaft 7 extends into the interior of the first housing 1. The outer side of the first rotating shaft 5 and the bottom of the second rotating shaft 7 are both fixedly sleeved with bevel gears 6. The top of the second rotating shaft 7 is fixedly connected with a worm gear 8. The outer side of the third rotating shaft 9 is fixedly sleeved with a worm wheel 10.

[0054] The process involves starting the dual-output motor 4, which drives the two first rotating shafts 5 to rotate. Since the two first rotating shafts 5 and the two second rotating shafts 7 are equipped with bevel gears 6 on their exteriors, and the four bevel gears 6 are meshed together in pairs, the rotation of the first rotating shafts 5 drives the second rotating shafts 7 and the worm gear 8 to rotate. Since the worm gear 8 is meshed with the worm wheel 10, the rotation of the worm gear 8 drives the worm wheel 10, the third rotating shaft 9, the housing 11, the clamping shell 13, and the ceramic block to rotate. This allows the ceramic block to be flipped. After the ceramic block has been flipped, the dual-output motor 4 is turned off, and the ceramic block is fixed at the current angle by the self-locking property of the worm wheel 10 and the worm gear 8.

[0055] Example 4: This example provides a ceramic block surface modification treatment device. In addition to the technical solutions of the above examples, it also has the following technical features: two pulleys 21 are fixedly installed at the bottom of the material box 19. The two pulleys 21 are symmetrically distributed and are in contact with the top of the connecting frame 14. A solenoid valve 22 is provided on the outside of the connecting pipe 20.

[0056] The pulleys 21 installed at the bottom of the material box 19 make the material box 19 more stable when moving, and the solenoid valve 22 can control the raw materials inside the material box 19 to enter the connecting pipe 20.

[0057] Example 5: This example provides a ceramic block surface modification treatment device. In addition to the technical solutions of the above examples, it also has the following technical features: the bottom of the connecting pipe 20 is connected to a spraying pipe 23, and the outside of the spraying pipe 23 is connected to a plurality of equally spaced nozzles 24.

[0058] The combination of connecting pipe 20, spray pipe 23 and nozzle 24 enables the coating to be sprayed evenly on the surface of ceramic blocks, achieving automated spraying and further improving processing efficiency.

[0059] Example 6: This example provides a ceramic block surface modification treatment device, which, in addition to the technical solutions of the above examples, also has the following technical features: two bevel gears 6 are meshed and connected, and the worm 8 and the worm wheel 10 are meshed and connected.

[0060] The first rotating shaft 5 drives the second rotating shaft 7 to rotate through the meshing connection between the bevel gears 6. The ceramic block can be fixed at the current angle through the self-locking property of the worm gear 10 and the worm 8.

[0061] Example 7: This example provides a ceramic block surface modification treatment device. In addition to the technical solutions of the above examples, it also has the following technical features: two symmetrically distributed first electric push rods 12 are fixedly connected to one side of the inner wall of the housing 11, and the output ends of the two first electric push rods 12 are fixedly connected to the same clamping shell 13.

[0062] Specifically, by activating the first electric push rod 12, the output end of the first electric push rod 12 can drive the two clamping shells 13 to move in opposite directions, thereby clamping and fixing the ceramic block.

[0063] Example 8: This example provides a ceramic block surface modification treatment device. In addition to the technical solutions of the above examples, it also has the following technical features: the clamping shell 13 is U-shaped, a second electric push rod 26 is fixedly installed on one side of the inner wall of the clamping shell 13, and a clamping plate 27 is fixedly connected to one side of the second electric push rod 26.

[0064] By activating the second electric push rod 26, the clamping plate 27 can be driven to clamp and fix the ceramic block inside the clamping shell 13.

[0065] Working principle: When it is necessary to modify the surface of the ceramic block, the ceramic block is first placed between two clamping shells 13. By activating the first electric push rod 12, the output end of the first electric push rod 12 can drive the two clamping shells 13 to move in opposite directions, thereby clamping and fixing the ceramic block. By activating the second electric push rod 26, the output end of the second electric push rod 26 can drive the clamping plate 27 to move, and the clamping plate 27 can clamp and fix the ceramic block inside the clamping shell 13. By opening the solenoid valve 22, the coating inside the material box 19 will be sprayed onto the surface of the ceramic block through the connecting pipe 20, the spraying pipe 23 and the nozzle 24. By activating the electric slide table 17, the electric slide table 17 can drive the connecting plate 18, the connecting pipe 20, the material box 19 and the nozzle 24 to move, so that other parts of the ceramic block can be sprayed.

[0066] When it is necessary to modify the reverse side of the ceramic block, the dual-output motor 4 is started. The output end of the dual-output motor 4 drives the two first rotating shafts 5 to rotate. Since the two first rotating shafts 5 and the two second rotating shafts 7 are all equipped with bevel gears 6, and the four bevel gears 6 are meshed with each other in pairs, the rotation of the first rotating shafts 5 drives the second rotating shafts 7 and the worm gear 8 to rotate. Since the worm gear 8 is meshed with the worm wheel 10, the rotation of the worm gear 8 drives the worm wheel 10, the third rotating shaft 9, the housing 11, the clamping shell 13 and the ceramic block to rotate. At this time, the ceramic block can be flipped. After the ceramic block is flipped, the dual-output motor 4 is turned off. Through the self-locking property of the worm wheel 10 and the worm gear 8, the ceramic block can be fixed at the current angle.

[0067] With the above-mentioned structure, the surface of the ceramic block can be modified. This device can treat both the top and bottom surfaces of the ceramic block, avoiding the drawbacks of traditional methods where, after surface treatment of one side of the ceramic block, workers need to disassemble, flip, and re-clamp the ceramic block. This reduces unnecessary workload for workers and greatly facilitates their use.

[0068] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.

Claims

1. A ceramic block surface modification treatment device, characterized in that, include: The first box (1) has two symmetrically distributed second boxes (3) fixedly connected to its top. The top of the two second boxes (3) is fixedly connected to the same connecting frame (14), which is n-shaped. The top of the first box (1) is fixedly connected to a fixing frame (2), which is u-shaped. The fixed frame (2) has a third rotating shaft (9) rotatably connected to both sides of its inner wall. One end of each of the two third rotating shafts (9) extends into the interior of the corresponding second box (3). One side of each of the two third rotating shafts (9) is fixedly connected to a shell (11). A material box (19) is provided on the top of the connecting frame (14). A connecting pipe (20) is connected to the bottom of the material box (19). A moving component, which is disposed on top of the connecting frame (14), is used to move the material box (19); A rotating assembly is disposed inside the first housing (1) and the second housing (3) for flipping the clamped ceramic block.

2. The ceramic block surface modification treatment device according to claim 1, characterized in that, The mobile component includes; A mounting groove (15) is opened on the top of the connecting frame (14). The mounting groove (15) extends to the bottom of the connecting frame (14). Slide rails (16) are fixedly connected to both sides of the inner wall of the mounting groove (15). Electric slide tables (17) are slidably connected to the outside of the two slide rails (16). The same connecting plate (18) is fixedly connected between the two electric slide tables (17). The connecting pipe (20) extends to the bottom of the connecting plate (18). Two support columns (25) are fixedly connected to the top of the two electric slide tables (17). The tops of the four support columns (25) are fixedly connected to the bottom of the material box (19).

3. The ceramic block surface modification treatment device according to claim 1, characterized in that, The rotating assembly includes; A dual-output motor (4) is fixedly installed on the bottom of the inner wall of the first housing (1). The two output ends of the dual-output motor (4) are fixedly connected to a first rotating shaft (5). The bottom of the inner walls of the two second housings (3) are rotatably connected to a second rotating shaft (7). The bottom of the second rotating shaft (7) extends into the interior of the first housing (1). The outer side of the first rotating shaft (5) and the bottom of the second rotating shaft (7) are both fixedly sleeved with bevel gears (6). The top of the second rotating shaft (7) is fixedly connected with a worm gear (8). The outer side of the third rotating shaft (9) is fixedly sleeved with a worm wheel (10).

4. The ceramic block surface modification treatment device according to claim 2, characterized in that, The bottom of the material box (19) is fixedly equipped with pulleys (21). There are two pulleys (21) in a symmetrical distribution. The two pulleys (21) are in contact with the top of the connecting frame (14). A solenoid valve (22) is provided on the outside of the connecting pipe (20).

5. The ceramic block surface modification treatment device according to claim 2, characterized in that, The bottom of the connecting pipe (20) is connected to a spray pipe (23), and the outside of the spray pipe (23) is connected to a plurality of equally spaced nozzles (24).

6. The ceramic block surface modification treatment device according to claim 3, characterized in that, The two bevel gears (6) are meshed together, and the worm (8) is meshed with the worm wheel (10).

7. The ceramic block surface modification treatment device according to claim 1, characterized in that, Two symmetrically distributed first electric push rods (12) are fixedly connected to one side of the inner wall of the housing (11), and the output ends of the two first electric push rods (12) are fixedly connected to the same clamp (13).

8. The ceramic block surface modification treatment apparatus according to claim 7, characterized in that, The clamp (13) is U-shaped, and a second electric push rod (26) is fixedly installed on one side of the inner wall of the clamp (13). A clamp plate (27) is fixedly connected to one side of the second electric push rod (26).

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