Plastic uptake part production raw material drying device
By using a circular permeable mesh and ceramic agitator blades in the drying device, the problems of inner wall wear and impurity contamination are solved, achieving efficient drying and quality assurance of PVC granules.
Patent Information
- Application Number
- CN202520180316.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-02-05
AI Technical Summary
In existing drying equipment, when PVC granules are stirred, the granules come into direct contact with the inner wall of the equipment, causing wear on the inner wall, increasing the resistance to movement, affecting the drying efficiency, and potentially mixing in metal fragments, thus reducing the quality of the granules.
The stainless steel outer barrel is equipped with a circular air-permeable mesh and ceramic stirring blades. A servo motor drives a friction wheel to rotate the air-permeable mesh, preventing the particles from contacting the inner wall. The ceramic stirring blades agitate the PVC particles, achieving uniform heating and efficient drying.
This avoids debris from inner wall wear from mixing into the granules, improving granule purity and drying efficiency, shortening the production cycle, and reducing production costs.
Smart Images
Figure CN223890294U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to drying device technical field, especially relate to a blister part production raw material drying device. BACKGROUND
[0002] Blister part is the plastic product produced through the blister process, and the materials include: PVC (polyvinyl chloride), PS (polystyrene), PET (polyethylene terephthalate), and PP (polypropylene). The PVC (polyvinyl chloride) particles need to be dried before use.
[0003] The following are four common key structures in the PVC particle dryer, which play a key role in the PVC particle drying process:
[0004] Drying chamber: as the core space where the drying process occurs, it is usually cylindrical or conical.
[0005] Heating system: responsible for providing the heat required for drying, common heating methods include electric heating wire heating and steam heating.
[0006] Ventilation system: composed of a fan, air duct, and air inlet and outlet.
[0007] The common drying device often allows the particles to directly contact the inner wall of the device when stirring the PVC particles. The inner wall of the container for drying the PVC particles is easily worn due to long-term friction with the particles, which makes the inner wall rough. On the one hand, it increases the movement resistance of the particles in the container, affecting the drying efficiency. On the other hand, the metal debris and other impurities generated by wear may mix into the PVC particles, reducing the quality of the particles and affecting the performance of the subsequent processed products. INVENTION CONTENTS
[0008] TECHNICAL PROBLEM SOLVED
[0009] To solve the technical problems of the prior art, the utility model provides a blister part production raw material drying device, which solves the technical problem that the common drying device often allows the particles to directly contact the inner wall of the device when stirring the PVC particles. The inner wall of the container for drying the PVC particles is easily worn due to long-term friction with the particles, which makes the inner wall rough. On the one hand, it increases the movement resistance of the particles in the container, affecting the drying efficiency. On the other hand, the metal debris and other impurities generated by wear may mix into the PVC particles, reducing the quality of the particles and affecting the performance of the subsequent processed products.
[0010] TECHNICAL SCHEME
[0011] To achieve the above purpose, the utility model realizes the following technical scheme:
[0012] The utility model provides a blister production raw material drying device, including the stainless steel outer bucket, the stainless steel outer bucket side end is equipped with heating fan subassembly, the upper end of stainless steel outer bucket is equipped with the apron, be equipped with the circular ring ventilation net for ventilating in the stainless steel outer bucket, fixed mounting has the friction ring cover on the circular ring ventilation net, the circumferential surface of stainless steel outer bucket is fixedly installed with servo motor, fixed mounting has the friction wheel through the output shaft on servo motor, the circumferential surface of friction wheel and friction ring cover is pasted, be equipped with the ceramic agitating blade for stirring PVC granule in the circular ring ventilation net.
[0013] Preferably: the circular ring ventilation net is fixedly installed with a limiting ring, which is in contact with the inner wall of the stainless steel outer barrel and is rotatably connected, the diameter of the friction ring cover is smaller than the inner wall diameter of the stainless steel outer barrel, the number of ceramic stirring leaves is six, and a handle is fixedly installed between the inner walls of the circular ring ventilation net.
[0014] Preferably: a sliding groove is formed in the upper end of the friction ring cover, two ball bars are arranged at the lower end of the cover, both of which are limitingly and slidingly installed in the sliding groove of the friction ring cover, a supporting ring is fixedly installed on the inner wall of the stainless steel outer barrel, and the lower end of the circular ring ventilation net is in contact with the upper side of the supporting ring.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] Firstly, the circular ring ventilation net and the six ceramic stirring leaves arranged in the stainless steel outer barrel can directly contact and stir the PVC particles during the drying process, avoiding the generation of debris in the PVC particles due to the wear of the inner wall of the stainless steel outer barrel, ensuring the purity of the PVC particles and improving the quality of the blister production raw material.
[0017] Secondly, the circular ring ventilation net in the utility model forms a gap between the high-friction ring cover and the limiting ring and the inner wall of the stainless steel outer barrel. This design not only more efficiently heats and dries the PVC particles, but also stirs the PVC particles with the ceramic stirring leaves driven by the circular ring ventilation net while heating, making the heating of the PVC particles more uniform, greatly improving the drying efficiency, shortening the production cycle, and reducing the production cost. BRIEF DESCRIPTION OF DRAWINGS
[0018] The above description is only a summary of the technical scheme of the utility model. In order to more clearly understand the technical means of the utility model and implement the content of the specification, the following will describe the preferred embodiments of the utility model in detail with reference to the accompanying drawings.
[0019] Figure 1 The utility model is a whole structure diagram;
[0020] Figure 2 Structure diagram of the stainless steel outer barrel of the utility model;
[0021] Figure 3 Structure diagram of the circular ring air permeable net of the utility model;
[0022] Figure 4 Structure diagram of the utility model Figure 2 A place structure enlarged view of the utility model.
[0023] Legend: 11, circular ring air permeable net; 12, friction ring cover; 13, sliding groove; 14, ceramic stirring blade; 15, handle; 16, limiting ring; 21, stainless steel outer barrel; 22, servo motor; 23, friction wheel; 24, cover plate; 25, ball bar; 26, heating fan assembly; 27, supporting ring. DETAILED DESCRIPTION
[0024] The application embodiment provides a blister production raw material drying device, which effectively solves the technical problem that in common drying devices, PVC particles are directly contacted with the inner wall of the device when the particles are stirred, the inner wall of the container for drying the PVC particles is rubbed by the particles for a long time, is prone to wear, and becomes rough, which increases the movement resistance of the particles in the container, affects the drying efficiency, and on the other hand, metal scraps and impurities generated by wear may be mixed into the PVC particles, reduces the quality of the particles, and affects the performance of subsequent processed products.
[0025] EMBODIMENT
[0026] As shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 , the technical scheme in the application embodiment is to effectively solve the technical problem that in common drying devices, PVC particles are directly contacted with the inner wall of the device when the particles are stirred, the inner wall of the container for drying the PVC particles is rubbed by the particles for a long time, is prone to wear, and becomes rough, which increases the movement resistance of the particles in the container, affects the drying efficiency, and on the other hand, metal scraps and impurities generated by wear may be mixed into the PVC particles, reduces the quality of the particles, and affects the performance of subsequent processed products, and the general idea is as follows:
[0027] The utility model provides a blister production raw material drying device, including stainless steel outer bucket 21, stainless steel outer bucket 21 side end is equipped with heating fan subassembly 26, stainless steel outer bucket 21 upper end is equipped with the apron 24, stainless steel outer bucket 21 is equipped with the circular ring ventilation net 11 for ventilating, the circular ring ventilation net 11 is fixedly installed with the friction ring cover 12, the device circular ring ventilation net 11 is fixedly installed high friction ring cover 12, is rotated through servo motor 22 drive friction wheel 23, and then utilizes the friction wheel 23 and high friction ring cover 12 circumferential surface's adhesion produces friction, realizes the rotation of circular ring ventilation net 11, this is different from the mode of other common direct drive circular ring ventilation net 11 rotation,
[0028] The circumferential surface of the stainless steel outer barrel 21 is fixedly installed with a servo motor 22, the servo motor 22 is fixedly installed with a friction wheel 23 through an output shaft, the friction wheel 23 is attached to the circumferential surface of the friction ring cover 12, the circular ring ventilation net 11 is provided with ceramic stirring blades 14 for stirring PVC particles, the ceramic stirring blades 14 stir the PVC particles, which continuously rolls and fully contacts with hot air during the drying process, accelerates the evaporation of moisture, improves the drying effect, and the ceramic stirring blades 14 are made of ceramic material, which can avoid the wear and tear of the PVC particles and the inner wall of the stainless steel outer barrel 21 in the prior art, resulting in a rough inner wall.
[0029] The circular ring ventilation net 11 is fixedly installed with a limiting ring 16, the limiting ring 16 is attached to and rotatably connected to the inner wall of the stainless steel outer barrel 21, the diameter of the friction ring cover 12 is smaller than the inner wall diameter of the stainless steel outer barrel 21, and the diameter of the high friction ring cover 12 is smaller than the inner wall diameter of the stainless steel outer barrel 21, which allows the circular ring ventilation net 11 to have a certain space allowance when rotating.
[0030] The number of ceramic stirring blades 14 is six, the inner wall of the circular ring ventilation net 11 is fixedly installed with a handle 15, the circular ring ventilation net 11 is provided with six ceramic stirring blades 14 for stirring PVC particles, which is different from the general stirring method.
[0031] The upper end of the high-friction ring sleeve 12 is provided with a sliding groove 13, and the lower end of the cover plate 24 is provided with two ball bars 25, both of which are limitingly and slidingly installed in the sliding groove 13 of the high-friction ring sleeve 12. The inner wall of the stainless steel outer barrel 21 is fixedly installed with a supporting ring 27, and the lower end of the circular ring air-permeable net 11 is attached above the supporting ring 27. The upper end of the high-friction ring sleeve 12 is provided with the sliding groove 13, which cooperates with the two ball bars 25 at the lower end of the cover plate 24 to realize limitingly and slidingly installation. This not only further limits the rotation of the circular ring air-permeable net 11, but also ensures the stability of the relative movement between the cover plate 24 and the high-friction ring sleeve 12. The lower end of the circular ring air-permeable net 11 is attached above the supporting ring 27 fixedly installed on the inner wall of the stainless steel outer barrel 21. This design helps to support the circular ring air-permeable net 11 and ensures its stability when rotating and carrying PVC particles.
[0032] Working principle:
[0033] The first step, through the handle 15 into the stainless steel barrel 21 ring ventilation net 11, make ring ventilation net 11 lower end of the stainless steel barrel 21 wall fixed installation parts support ring 27 above, at this time the limit ring 16 with stainless steel barrel 21 wall and rotating connection, play a limiting and supporting effect, the lower end of the two ball bar 25 friction ring sleeve 12 opening on the upper end of the slot 13 into, complete installation, open the cover 24, pour into the ring ventilation net 11 of PVC particles to be dried, start the servo motor 22, its output shaft drives the friction wheel 23 rotation, because the friction wheel 23 and the circumference of the friction ring sleeve 12 surface of the paste, under the action of friction, friction ring sleeve 12 with friction wheel 23 rotation, friction ring sleeve 12 fixed on the ring ventilation net 11 (the material of the ring ventilation net 11 is stainless steel, but the ring ventilation net 11 can be taken out from the inside of the stainless steel barrel 21 through the handle 15, then replace, after the ring ventilation net 11 is used for a long time, it can be replaced, to avoid the problem that the metal debris generated by the wear of the ring ventilation net 11 will mix into the PVC particles), and drive the ring ventilation net 11 rotation, the six ceramic stirring blade 14 in the ring ventilation net 11 rotates, shovel up and stir the PVC particles, so that the PVC particles roll in the rotation process, and the hot air fully contacts, accelerates the evaporation of moisture, realizes drying, in this process, the lower end of the ball bar 25 in the friction ring sleeve 12 slot 13 limiting sliding, to the rotation of the friction ring sleeve 12, ring ventilation net 11 play limiting effect, ensure the stability of rotation, the present application is provided with the ring ventilation net 11 and six ceramic stirring blade 14 in the stainless steel barrel 21, in the drying process, the PVC particles will directly contact with the six ceramic stirring blade 14, and the stainless steel barrel 21 wall is not contacted, so as to effectively avoid the debris generated by the wear of the stainless steel barrel 21 wall mixed into the PVC particles, ensure the purity of PVC particles, improve the quality of the production of suction plastic parts, the ring ventilation net 11 in the present application has a gap between the high friction ring sleeve 12 and the limit ring 16 and the inner wall of the stainless steel barrel 21, this design not only can more efficiently heat drying PVC particles, and at the same time, the ring ventilation net 11 drive ceramic stirring blade 14 stirring PVC particles, so that the PVC particles are heated more evenly, greatly improve the drying efficiency, shorten the production cycle, reduce the production cost.
[0034] Finally, it should be noted that: apparently, the above embodiments are merely examples for clearly illustrating the utility model, and are not limited to the implementation. For ordinary skilled persons in the art, other different forms of changes or variations can be made on the basis of the above description. Here, it is not necessary and impossible to exhaust all the implementation. The obvious changes or variations derived therefrom are still within the protection scope of the utility model.
Claims
1. A drying device for raw materials used in thermoforming parts production, comprising a stainless steel outer barrel (21), wherein a heating fan assembly (26) is provided on the side of the stainless steel outer barrel (21), and a cover plate (24) is provided on the upper end of the stainless steel outer barrel (21), characterized in that: The stainless steel outer barrel (21) is provided with a circular air-permeable mesh (11) for ventilation. A friction ring sleeve (12) is fixedly installed on the circular air-permeable mesh (11). A servo motor (22) is fixedly installed on the circumferential surface of the stainless steel outer barrel (21). Among them, the servo motor (22) is fixedly mounted with a friction wheel (23) through the output shaft. The friction wheel (23) is in contact with the circumferential surface of the friction ring sleeve (12). The circular air-permeable mesh (11) is provided with ceramic stirring blades (14) for stirring PVC particles.
2. The drying device for raw materials in the production of thermoformed parts according to claim 1, characterized in that: A limiting ring (16) is fixedly installed on the circular permeable mesh (11); The limiting ring (16) is fitted to and rotatably connected to the inner wall of the stainless steel outer barrel (21).
3. The drying device for raw materials in thermoforming parts production according to claim 2, characterized in that: The diameter of the friction ring sleeve (12) is smaller than the inner wall diameter of the stainless steel outer barrel (21); The number of ceramic stirring blades (14) is six.
4. The drying device for raw materials in thermoforming parts production according to claim 3, characterized in that: A handle (15) is fixedly installed between the inner walls of the circular breathable mesh (11); The friction ring sleeve (12) has a groove (13) at its upper end.
5. The drying device for raw materials in thermoforming parts production according to claim 4, characterized in that: The cover plate (24) is provided with two ball bearing rods (25) at its lower end; Both of the ball bearing rods (25) are slidably mounted in the groove (13) opened in the friction ring sleeve (12).
6. The drying device for raw materials in thermoforming parts production according to claim 5, characterized in that: A support ring (27) is fixedly installed on the inner wall of the stainless steel outer barrel (21); The lower end of the circular breathable mesh (11) is attached to the upper part of the support ring (27).