Elastic polyester yarn processing melt uniform extrusion device

Abstract

The utility model discloses an elastic polyester yarn processing melt uniform extrusion device which comprises an extrusion box, a stirring tank is arranged at the top end of the extrusion box, a feeding pipe is arranged on the outer wall of the stirring tank, a conveying groove is formed in the extrusion box, a conveying auger is arranged in the conveying groove, and the conveying groove is communicated with the stirring tank. The device has the beneficial effects that by arranging the stirring and preheating assembly, polyester yarn raw materials can be preheated to enter the conveying groove to be rapidly molten, and the extrusion efficiency is improved; wherein the stirring and preheating assembly utilizes waste heat of the extrusion device through cooperation of a hollow stirring shaft, hollow stirring blades, an air outlet hole, an annular pipe, a heat exchange pipe and an induced draft fan, external air is heated, and then polyester yarn raw materials are preheated, so that more energy is saved, and the environment is protected; and a linkage assembly in the stirring and preheating assembly can simultaneously drive a plurality of groups of hollow stirring shafts to rotate so as to fully stir and mix the polyester yarn raw materials and the additives, so that the polyester yarn melt can be extruded more uniformly.

Description

Technical Field

[0001] This utility model relates to the field of polyester filament processing technology, and more specifically, to a uniform extrusion device for processing elastic polyester filament melt. Background Technology

[0002] Polyester filament is the commercial name for polyester fiber in China. Its characteristics include resistance to chemicals and frequent washing, reducing fading and discoloration in clothing. Therefore, it is used in the manufacture of hotel uniforms, stonewashed denim, sportswear, and children's clothing. Relatively speaking, polyester filament is more durable than rayon. When embroidering, the machine operates at high speeds, and the high-tenacity polyester thread can withstand significant tensile force; moreover, it has extremely high fire resistance; even if the clothing is near a flame, it is not easily ignited.

[0003] Polyester filament production requires extrusion through an extruder. Existing polyester filament extruders lack the ability to agitate the polyester raw material before extrusion, resulting in insufficient mixing of the polyester raw material and additives. This leads to uneven extruded polyester filaments, affecting their performance. In addition, existing polyester filament extruders lack preheating treatment of the polyester raw material, which affects extrusion efficiency.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes a uniform extrusion device for processing elastic polyester yarn melt to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows:

[0007] A uniform extrusion device for processing elastic polyester filament melt includes an extrusion box, a mixing tank at the top of the extrusion box, a feeding pipe on the outer wall of the mixing tank, a conveying trough in the extrusion box, a conveying auger in the conveying trough, the conveying trough being connected to the mixing tank, an electromagnetic valve at the bottom of the mixing tank, an installation groove at the top of the conveying trough in the extrusion box, an electric heating wire in the installation groove, an extrusion die matching the conveying trough on one side of the extrusion box, the shaft end of the conveying auger extending outside the extrusion box and connected to a drive end of a drive motor, and a stirring and preheating assembly in the mixing tank.

[0008] Preferably, the bottom of the extrusion box is provided with a plurality of evenly distributed support blocks, and the bottom of the support blocks is provided with anti-slip blocks.

[0009] Preferably, the outer wall of the mixing tank is provided with a cleaning door.

[0010] Preferably, the stirring and preheating assembly includes a plurality of hollow stirring shafts arranged in a circumferential array in the stirring tank, a plurality of hollow stirring blades connected to the outer wall of the hollow stirring shafts, a plurality of evenly distributed air vents on the outer wall of the hollow stirring blades, a fixed frame at the top of the stirring tank, the top ends of the plurality of hollow stirring shafts arranged in a circumferential array extending outside the stirring tank and connected to the fixed frame via a linkage assembly, an annular tube in the fixed frame, the annular tube being connected to the fixed frame via a connecting frame, and the annular tube being connected to the hollow stirring shafts via a rotary joint, and a second mounting groove in the extrusion box located at the top of the first mounting groove, a heat exchange tube in the second mounting groove, one side of the heat exchange tube extending outside the extrusion box and connected to the annular tube, and the side of the heat exchange tube away from the annular tube extending outside the extrusion box.

[0011] Preferably, an exhaust fan is provided at the top of the extrusion box and on the heat exchange tube.

[0012] Preferably, a dustproof net is provided at the end of the heat exchange tube away from the annular tube.

[0013] Preferably, the linkage assembly includes a gear one fixedly sleeved on the top of the mixing tank and on the outer wall of the hollow mixing shaft, and a drive motor two provided on the top of the fixed frame. The drive end of the drive motor two passes through the fixed frame and is connected to the gear two that matches the gear one.

[0014] The beneficial effects of this utility model are as follows: by setting up a stirring and preheating component, the polyester filament raw material can be preheated so that it can melt quickly when it enters the conveying tank, thereby improving the extrusion efficiency. The stirring and preheating component uses a hollow stirring shaft, hollow stirring blades, air outlet, annular tube, heat exchange tube and induced draft fan to utilize the waste heat of the extrusion device to heat the external air and preheat the polyester filament raw material, which is more energy-saving and environmentally friendly. The linkage component in the stirring and preheating component can simultaneously drive multiple sets of hollow stirring shafts to rotate and fully stir and mix the polyester filament raw material and additives, so that the polyester filament melt can be extruded more uniformly. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of a uniform extrusion device for processing elastic polyester yarn according to an embodiment of the present utility model;

[0017] Figure 2 This is a front view of a uniform extrusion device for processing elastic polyester yarn melt according to an embodiment of the present utility model;

[0018] Figure 3 This is a right view of a uniform extrusion device for processing elastic polyester yarn according to an embodiment of the present invention;

[0019] Figure 4 This is a cross-sectional view of a melt uniform extrusion device for processing elastic polyester yarn according to an embodiment of the present utility model;

[0020] Figure 5 yes Figure 1 A magnified view of a portion of point A in the middle.

[0021] In the picture:

[0022] 1. Extrusion box; 2. Mixing tank; 3. Feeding pipe; 4. Conveying trough; 5. Conveying auger; 6. Solenoid valve; 7. Mounting slot one; 8. Electric heating wire; 9. Extrusion die head; 10. Drive motor one; 11. Support block; 12. Hollow stirring shaft; 13. Hollow stirring blade; 14. Fixing frame; 15. Ring tube; 16. Connecting frame; 17. Rotary joint; 18. Mounting slot two; 19. Heat exchange tube; 20. Exhaust fan; 21. Gear one; 22. Drive motor two; 23. Gear two; 24. Cleaning tank door. Detailed Implementation

[0023] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0024] According to an embodiment of the present invention, a uniform extrusion device for processing elastic polyester yarn melt is provided.

[0025] Example 1;

[0026] like Figure 1-5As shown, the elastic polyester filament processing melt uniform extrusion device according to an embodiment of the present invention includes an extrusion box 1, a stirring tank 2 at the top of the extrusion box 1, a feeding pipe 3 on the outer wall of the stirring tank 2, a conveying groove 4 in the extrusion box 1, a conveying auger 5 in the conveying groove 4, the conveying groove 4 being connected to the stirring tank 2, an electromagnetic valve 6 at the bottom of the stirring tank 2, an installation groove 7 in the extrusion box 1 located at the top of the conveying groove 4, an electric heating wire 8 in the installation groove 7, an extrusion die 9 matching the conveying groove 4 on one side of the extrusion box 1, the shaft end of the conveying auger 5 extending to the outside of the extrusion box 1 and connected to the driving end of a drive motor 10, and a stirring preheating component in the stirring tank 2.

[0027] Example 2;

[0028] like Figure 1-5As shown, the device includes an extrusion box 1, a mixing tank 2 at its top, a feeding pipe 3 on the outer wall of the mixing tank 2, a conveying groove 4 in the extrusion box 1, a conveying auger 5 in the conveying groove 4, the conveying groove 4 being connected to the mixing tank 2, a solenoid valve 6 at the bottom of the mixing tank 2, an installation groove 7 in the extrusion box 1 located at the top of the conveying groove 4, an electric heating wire 8 in the installation groove 7, an extrusion die 9 matching the conveying groove 4 on one side of the extrusion box 1, the shaft end of the conveying auger 5 extending outside the extrusion box 1 and connected to the drive end of a drive motor 10, and a stirring and preheating assembly in the mixing tank 2. Several evenly distributed support blocks 11 are provided at the bottom of the extrusion box 1, and anti-slip blocks are provided at the bottom of the support blocks 11. A cleaning door 24 is provided on the outer wall of the mixing tank 2. The stirring and preheating assembly includes a plurality of hollow stirring shafts 12 arranged in a circumferential array within the stirring tank 2. Each hollow stirring shaft 12 has a plurality of hollow stirring blades 13 connected to its outer wall. Each hollow stirring blade 13 has a plurality of evenly distributed air vents on its outer wall. A fixing frame 14 is provided at the top of the stirring tank 2. The tops of the plurality of hollow stirring shafts 12 arranged in a circumferential array extend outside the stirring tank 2 and are connected to the fixing frame 14 via a linkage assembly. The fixing frame 14 contains... An annular tube 15 is provided, which is connected to the fixed frame 14 via a connecting bracket 16. The annular tube 15 is connected to the hollow stirring shaft 12 via a rotary joint 17. An installation groove 18 is provided in the extrusion box 1 at the top of the first installation groove 7. A heat exchange tube 19 is provided in the second installation groove 18. One side of the heat exchange tube 19 extends outside the extrusion box 1 and connects to the annular tube 15, while the other side of the heat exchange tube 19 extends outside the extrusion box 1 away from the annular tube 15. An exhaust fan 20 is provided at the top of the extrusion box 1 and on the heat exchange tube 19. A dustproof net is provided at the end of the heat exchange tube 19 away from the annular tube 15. The linkage assembly includes a gear 21 fixedly fitted at the top of the mixing tank 2 and on the outer wall of the hollow stirring shaft 12. A drive motor 22 is provided at the top of the fixed frame 14. The drive end of the drive motor 22 passes through the fixed frame 14 and is connected to a gear 23 that matches the gear 21.

[0029] In practical applications, polyester filament raw materials and additives are added to the mixing tank 2 through the feeding pipe 3. Then, the drive motor 22 is started, driving gear 23 to rotate. Gear 23 drives multiple sets of gears 21 to rotate, which in turn drives the hollow stirring shaft 12 to rotate. The hollow stirring shaft 12 drives the hollow stirring blades 13 to thoroughly mix the polyester filament raw materials and additives. During this process, the exhaust fan 20 is started to draw external air into the heat exchange tube 19, where it is preheated by the electric heating wire 8. The heated air then enters the hollow stirring shaft 12 through the annular tube 15, and then enters the hollow stirring blades 13 from the shaft. It is then sprayed out from the air outlet to heat the polyester filament raw materials. After this process, the solenoid valve 6 is opened, and the polyester filament raw materials are released from the air outlet. The material falls into the conveying trough 4 and begins to melt upon heating by an electric heating wire. The drive motor 10 is then started to rotate the conveying auger 5, which in turn moves the molten polyester filament material. Finally, the material is extruded from the extrusion die 9. By setting up a stirring and preheating component, the polyester filament material can be preheated so that it can melt quickly upon entering the conveying trough, thereby improving extrusion efficiency. The stirring and preheating component utilizes the waste heat of the extrusion device by using a hollow stirring shaft, hollow stirring blades, air outlet, annular tube, heat exchange tube, and induced draft fan to heat the external air and preheat the polyester filament material, making it more energy-efficient and environmentally friendly. The linkage component in the stirring and preheating component can simultaneously drive multiple sets of hollow stirring shafts to rotate, thoroughly stirring and mixing the polyester filament material and additives, so that the polyester filament melt can be extruded more uniformly.

[0030] In summary, by utilizing the above-mentioned technical solution of this utility model, the polyester filament raw material can be preheated by setting up a stirring and preheating component, so that it can melt quickly when it enters the conveying tank, thereby improving the extrusion efficiency. The stirring and preheating component utilizes the waste heat of the extrusion device by cooperating with a hollow stirring shaft, hollow stirring blades, air outlet, annular tube, heat exchange tube and induced draft fan to heat the external air and preheat the polyester filament raw material, which is more energy-saving and environmentally friendly. The linkage component in the stirring and preheating component can simultaneously drive multiple sets of hollow stirring shafts to rotate, so as to fully stir and mix the polyester filament raw material and additives, so that the polyester filament melt can be extruded more uniformly.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A uniform extrusion device for processing elastic polyester yarn melt, comprising an extrusion box (1), characterized in that, The top of the extrusion box (1) is provided with a mixing tank (2), the outer wall of the mixing tank (2) is provided with a feeding pipe (3), the extrusion box (1) is provided with a conveying groove (4), the conveying groove (4) is provided with a conveying auger (5), the conveying groove (4) is connected to the mixing tank (2), the bottom of the mixing tank (2) is provided with an electromagnetic valve (6), the extrusion box (1) is provided with an installation groove (7) located at the top of the conveying groove (4), the installation groove (7) is provided with an electric heating wire (8), the side of the extrusion box (1) is provided with an extrusion die head (9) that matches the conveying groove (4), the shaft end of the conveying auger (5) extends to the outside of the extrusion box (1) and is connected to the drive end of the drive motor (10), and the mixing tank (2) is provided with a stirring preheating component.

2. The elastic polyester filament processing melt uniform extrusion device according to claim 1, characterized in that, The bottom of the extrusion box (1) is provided with several evenly distributed support blocks (11), and the bottom of the support blocks (11) is provided with anti-slip blocks.

3. The elastic polyester filament processing melt uniform extrusion device according to claim 1, characterized in that, The outer wall of the mixing tank (2) is provided with a tank cleaning door (24).

4. The elastic polyester filament processing melt uniform extrusion device according to claim 1, characterized in that, The stirring preheating assembly includes a stirring tank (2) with a plurality of hollow stirring shafts (12) arranged in a circumferential array. The outer wall of each hollow stirring shaft (12) is provided with a plurality of hollow stirring blades (13) connected thereto. The outer wall of each hollow stirring blade (13) has a plurality of evenly distributed air vents. A fixing frame (14) is provided at the top of the stirring tank (2). The tops of the plurality of hollow stirring shafts (12) arranged in a circumferential array extend outside the stirring tank (2) and are connected to the fixing frame (14) via a linkage assembly. The fixing frame (14) contains an annular tube (1... 5) The annular tube (15) is connected to the fixed frame (14) through the connecting frame (16). The annular tube (15) is connected to the hollow stirring shaft (12) through the rotary joint (17). The extrusion box (1) is provided with the second mounting groove (18) at the top of the first mounting groove (7). The second mounting groove (18) is provided with the heat exchange tube (19). One side of the heat exchange tube (19) extends to the outside of the extrusion box (1) and connects with the annular tube (15). The side of the heat exchange tube (19) away from the annular tube (15) extends to the outside of the extrusion box (1).

5. The elastic polyester filament processing melt uniform extrusion device according to claim 4, characterized in that, An exhaust fan (20) is provided at the top of the extrusion box (1) and on the heat exchange tube (19).

6. The elastic polyester filament processing melt uniform extrusion device according to claim 4, characterized in that, A dustproof net is provided at the end of the heat exchange tube (19) away from the annular tube (15).

7. The elastic polyester filament processing melt uniform extrusion device according to claim 4, characterized in that, The linkage assembly includes a gear 1 (21) fixedly mounted on the top of the mixing tank (2) and on the outer wall of the hollow mixing shaft (12), and a drive motor 2 (22) mounted on the top of the fixed frame (14). The drive end of the drive motor 2 (22) passes through the fixed frame (14) and is connected to a gear 2 (23) that matches the gear 1 (21).

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