Outer buckle ring forming device

By designing an outer bead forming device, utilizing a linear reciprocating device and a detachable connection structure, the problem of inconvenient bead replacement in tire production was solved, enabling a fast and convenient replacement process and improving production efficiency.

CN223890514UActive Publication Date: 2026-02-10WENDENG SANFENG TIRE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520547784.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-02-10
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

In the tire production process, there are many specifications and models of steel wire rings. Under the existing technology, it is inconvenient to replace the ring buckle, especially due to the influence of the position of the forming drum, which makes the replacement process complicated and time-consuming.

Method used

Design an external buckle forming device, comprising a base, a column, a linear reciprocating device, and a buckle plate. The linear reciprocating device offsets the buckle plate from the forming drum at an angle, providing replacement space. The buckle plate is connected to the protrusion through a detachable groove, simplifying the replacement process.

Benefits of technology

It enables quick and convenient replacement of the ring plate, avoids the influence of the molding drum position, improves replacement efficiency and production efficiency, and reduces replacement costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223890514U_ABST
    Figure CN223890514U_ABST
Patent Text Reader

Abstract

The utility model provides an outer buckle ring forming device which solves the technical problem that a buckle ring plate of an existing forming machine is very inconvenient to replace due to the influence of the position of a forming drum. The outer buckle ring forming device is provided with a base, a stand column, a linear reciprocating device and a buckle ring disc, the stand column is installed on the base, the linear reciprocating device is transversely installed on the stand column, and a telescopic rod of the linear reciprocating device is connected with the buckle ring disc; the stand column is provided with a rotating wall stand column, a rotating arm core shaft and a rotating arm sleeve, the rotating wall stand column is installed on the base, the rotating arm core shaft is connected to the rotating wall stand column, the rotating arm sleeve is coaxially and rotatably connected to the rotating arm core shaft in a sleeving mode, and the linear reciprocating device is transversely installed on the rotating arm sleeve; the device can be widely applied to the field of tire production equipment.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the field of tire production equipment, and in particular to an outer bead forming device. Background Technology

[0002] During the tire forming process, the steel wire ring is placed on the beading disc, and the beading disc is used to pass the steel wire ring onto the tire carcass cord layer that is wrapped around the forming drum, thus completing the bead wrapping of the cord cylinder.

[0003] Currently, in the production process of bias-ply tires, the precise coordination of the forming drum and bead ring of the roller forming machine (such as LCX-4B) improves the forming quality and production efficiency of the tire. In actual on-site production, there are many specifications and models of steel wire rings ranging from 28 inches to 38 inches used to produce tire blanks. Conventionally, each steel wire ring specification and model is equipped with a pair of bead rings. Changing to a different steel wire ring model requires disassembling and replacing the bead rings. Due to the influence of the forming drum position, the replacement process is very inconvenient. Summary of the Invention

[0004] The purpose of this invention is to overcome the shortcomings of the above-mentioned technology and provide an outer buckle forming device, which makes it more convenient to replace the buckle plate.

[0005] Therefore, this utility model provides an outer buckle forming device, which includes a base, a column, a linear reciprocating device, and a buckle disc. The column is installed on the base, and the linear reciprocating device is installed horizontally on the column. The telescopic rod of the linear reciprocating device is connected to the buckle disc. The column includes a rotating wall column, a rotating arm mandrel, and a rotating arm sleeve. The rotating wall column is installed on the base, the rotating arm mandrel is connected to the rotating wall column, and the rotating arm sleeve is coaxially sleeved and rotatably connected to the rotating arm mandrel. The linear reciprocating device is installed horizontally on the rotating arm sleeve.

[0006] Preferably, the bottom end of the rotating arm spindle is connected to the rotating wall column, the top end of the rotating arm spindle passes upward through the rotating arm sleeve, and the rotating arm sleeve is rotatably connected to the rotating arm spindle through the rotating arm bearing.

[0007] Preferably, the linear reciprocating device is a cylinder.

[0008] Preferably, the pivot shaft passes upward through the pivot sleeve and extends out to be connected to the pivot shaft nut by threads.

[0009] Preferably, the outer buckle forming device is also provided with a transverse support, which is installed transversely on the rotating arm sleeve, and the linear reciprocating device is installed on the transverse support.

[0010] Preferably, the linear reciprocating device is detachably mounted on the transverse support via a mounting base.

[0011] Preferably, the linear reciprocating device is further provided with a guide rod. One end of the guide rod is connected to the end of the telescopic rod near the linear reciprocating device through a fixing plate, and the other end of the guide rod passes through the mounting base and extends out, and the two are slidably connected; the guide rod and the telescopic rod of the linear reciprocating device are parallel to each other.

[0012] Preferably, the outer buckle forming device is further provided with a buckle ring, which has a groove; the buckle disc has a protrusion, and the groove and the protrusion are adapted to be detachably and fixedly connected.

[0013] Preferably, the groove and the protrusion are detachably fixed together by means of bolts.

[0014] Preferably, the outer buckle ring forming device is further provided with a rotating arm lifting adjustment device, which is provided with a lifting sleeve. An adjusting nut is installed inside the lifting sleeve. The column body of the rotating wall column is provided with a thread that matches the adjusting nut. The length of the thread is greater than the thickness of the adjusting nut. The lifting sleeve is threadedly connected to the rotating wall column through the adjusting nut. The rotating arm sleeve is tightly installed on the lifting sleeve. Along the axial direction of the rotating arm spindle, the rotating arm sleeve is slidably connected to the rotating arm spindle.

[0015] The beneficial effects of this utility model are as follows: This utility model provides an external buckle ring forming device. The column is equipped with a rotating wall column, a rotating arm mandrel, and a rotating arm sleeve. The rotating wall column is installed on the base, and the rotating arm mandrel is connected to the rotating wall column. The rotating arm sleeve is coaxially sleeved and rotatably connected to the rotating arm mandrel. A linear reciprocating device is horizontally installed on the rotating arm sleeve. When a new steel wire ring model needs to be changed according to the production plan, the operator pushes the linear reciprocating device, causing the linear reciprocating device and the rotating arm sleeve to rotate around the rotating arm mandrel. This causes the buckle ring disc and the forming drum to be offset by a certain angle, providing sufficient space for replacing the new buckle ring disc and facilitating the use of large disassembly fixtures. The replacement process is convenient and quick, completely avoiding the influence of the forming drum position in existing technologies. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a diagram illustrating the working process of replacing the buckle plate in this utility model.

[0019] Figure 3 for Figure 1The enlarged view of part A shown is a structural schematic diagram;

[0020] Figure 4 for Figure 1 The diagram shows an enlarged view of the right side of the buckle ring.

[0021] The markings in the diagram are: 1. Buckle ring, 2. Protrusion, 3. Buckle ring, 4. Groove, 5. Base, 6. Linear reciprocating device, 7. Rotating wall column, 8. Rotating arm spindle, 9. Rotating arm sleeve, 10. Lifting sleeve, 11. Rotating arm shaft nut, 12. Horizontal bracket, 13. Mounting seat, 14. Guide rod, 15. Fixing plate, 16. Forming drum. Detailed Implementation

[0022] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit the scope of this application. Unless otherwise specified, the methods used in this utility model are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.

[0023] Depend on Figure 1 As shown, this utility model provides an outer buckle forming device. The outer buckle forming device includes a base 5, a column, a linear reciprocating device 6, and a buckle disc 1. The column is installed on the base 5, and the linear reciprocating device 6 is installed horizontally on the column. The telescopic rod of the linear reciprocating device 6 is connected to the buckle disc 1. The column includes a rotating wall column 7, a rotating arm spindle 8, and a rotating arm sleeve 9. The rotating arm spindle 8 is connected to the rotating wall column 7, and the rotating arm sleeve 9 is coaxially sleeved and rotatably connected to the rotating arm spindle 8. The linear reciprocating device 6 is installed horizontally on the rotating arm sleeve 9.

[0024] The working principle of this utility model is as follows: Figure 2 As shown, when a new steel wire ring model needs to be replaced according to the production plan, the operator pushes the linear reciprocating device 6. The linear reciprocating device 6, together with the rotating arm sleeve 9, rotates around the rotating arm spindle 8, so that the buckle plate 1 and the forming drum 16 are offset by a certain angle, providing sufficient space for replacing the new buckle plate 1, and also facilitating the use of large disassembly fixtures. The replacement process is convenient and quick, and completely avoids the influence of the position of the forming drum 16 in the existing technology.

[0025] In some embodiments, preferably, the bottom end of the rotating arm spindle 8 is connected to the rotating wall column 7, and the top end of the rotating arm spindle 8 passes upward through the rotating arm sleeve 9. The rotating arm sleeve 9 is rotatably connected to the rotating arm spindle 8 through a rotating arm bearing. The rotating arm bearing has advantages such as high load capacity, low friction, wear resistance, and corrosion resistance.

[0026] In some embodiments, the linear reciprocating device 6 is preferably a cylinder, which has a simple structure and high reliability. In the field, an electric cylinder or other linear reciprocating device 6 can also be used instead of a cylinder.

[0027] In some embodiments, by Figure 1 As shown, preferably, the rotating arm mandrel 8 passes upward through the rotating arm sleeve 9 and extends out to be threadedly connected to the rotating arm shaft nut 11. After replacing the retaining ring disc 1, rotate the linear reciprocating device 6 back to its original position so that the retaining ring disc 1 is facing the forming drum 16. Then install the rotating arm shaft nut 11 to fix the rotating arm sleeve 9 onto the rotating arm mandrel 8. This ensures that during the subsequent forming process, the wire ring is wrapped on the retaining ring disc 1. Under the action of the linear reciprocating device 6, the wire ring is fastened onto the tire carcass cord layer that is wrapped on the forming drum 16 through the retaining ring disc 1, thus completing the tire bead wrapping of the cord cylinder.

[0028] In some embodiments, by Figure 1 As shown, the outer buckle forming device is preferably equipped with a transverse support 12, which is horizontally mounted on the rotating arm sleeve 9. The linear reciprocating device 6 is mounted on the transverse support 12, making the extension and retraction of the buckle disc 1 driven by the linear reciprocating device 6 more stable and reliable. As a further preferred embodiment, the linear reciprocating device 6 is detachably mounted on the transverse support 12 via the mounting base 13, making the installation and disassembly of the linear reciprocating device 6 more convenient and quick, and facilitating the replacement and maintenance of the linear reciprocating device 6.

[0029] In some embodiments, by Figure 1 As shown, the linear reciprocating device 6 is preferably also equipped with a guide rod 14. One end of the guide rod 14 is connected to the end of the telescopic rod near the linear reciprocating device 6 via a fixing plate 15, and the other end of the guide rod 14 passes through the mounting base 13 and extends out, with the two slidably connected. The guide rod 14 is parallel to the telescopic rod of the linear reciprocating device 6. During the process of the linear reciprocating device 6 pushing the buckle disc 1 by the extension or retraction of the telescopic rod, the guide rod 14 plays a guiding role, making the process more stable and reliable.

[0030] In some embodiments, by Figure 3 , Figure 4As shown, the outer buckle forming device preferably also includes a buckle ring 3, which has a groove 4; the buckle disc 1 has a protrusion 2, and the groove 4 and the protrusion 2 are detachably and fixedly connected. When replacing buckle discs 1 of different sizes, only the old buckle ring 3 needs to be removed and the new buckle disc 1 installed, which is time-saving, labor-saving, convenient and quick. Moreover, the buckle disc 1 is small, saving space and improving disassembly and replacement efficiency. The detachable design of the buckle ring 3 and the buckle disc 1 reduces the frequent replacement of the buckle disc 1 and the cylinder shaft head, making it easier to install and use the buckle disc 1. This solves the technical problems of existing technologies where replacing a steel wire ring model requires disassembling and replacing the integrated buckle disc 1, which consumes a lot of materials, has high processing costs, occupies a lot of space, and has low disassembly and replacement efficiency. As a further preferred embodiment, the groove 4 and the protrusion 2 are detachably and fixedly connected by bolts. The bolt thread connection makes disassembly and installation more convenient and quick.

[0031] In some embodiments, by Figure 1 As shown, the outer buckle ring forming device is preferably equipped with a rotating arm lifting adjustment device. The rotating arm lifting adjustment device is equipped with a lifting sleeve 10. An adjusting nut is installed inside the lifting sleeve 10. The column body of the rotating wall column 7 is provided with a thread that matches the adjusting nut, and the length of the thread is greater than the thickness of the adjusting nut. The lifting sleeve 10 is threadedly connected to the rotating wall column 7 through the adjusting nut. The rotating arm sleeve 9 is tightly installed on the lifting sleeve 10. Along the axial direction of the rotating arm spindle 8, the rotating arm sleeve 9 is slidably connected to the rotating arm spindle 8. In actual production, when the buckle disc 1 and the forming drum 16 cannot be aligned and are misaligned, the operator rotates the lifting sleeve 10. The adjusting nut fixed inside the lifting sleeve 10 rotates on the thread of the column body located on the rotating wall column 7, so that the lifting sleeve 10 moves up and down relative to the column body of the rotating wall column 7. During the up and down adjustment of the lifting sleeve 10, the rotating arm sleeve 9 rises or falls along the axial direction of the rotating arm spindle 8, that is, the buckle disc 1, the linear reciprocating device 6, and the rotating arm sleeve 9 rise or fall as a whole, so that the buckle disc 1 and the forming drum 16 are aligned, ensuring the smooth progress of the subsequent forming process.

[0032] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0033] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. An outer buckle forming device, the outer buckle forming device comprising a base (5), a column, a linear reciprocating device (6), and a buckle disc (1), wherein the column is mounted on the base (5), the linear reciprocating device (6) is horizontally mounted on the column, and the telescopic rod of the linear reciprocating device (6) is connected to the buckle disc (1), characterized in that, The column is provided with a rotating wall column (7), a rotating arm spindle (8), and a rotating arm sleeve (9). The rotating wall column (7) is installed on the base (5). The rotating arm spindle (8) is connected to the rotating wall column (7). The rotating arm sleeve (9) is coaxially sleeved and rotatably connected to the rotating arm spindle (8). The linear reciprocating device (6) is horizontally installed on the rotating arm sleeve (9).

2. The outer buckle forming device according to claim 1, characterized in that, The bottom end of the rotating arm spindle (8) is connected to the rotating wall column (7), and the top end of the rotating arm spindle (8) passes upward through the rotating arm sleeve (9). The rotating arm sleeve (9) is rotatably connected to the rotating arm spindle (8) through the rotating arm bearing.

3. The outer buckle forming device according to claim 1, characterized in that, The linear reciprocating device (6) is a cylinder.

4. The outer buckle forming device according to claim 1, characterized in that, The pivot shaft (8) passes upward through the pivot sleeve (9) and extends out to be connected to the pivot shaft nut (11) by threads.

5. The outer buckle forming device according to claim 1, characterized in that, The outer buckle forming device is also provided with a transverse support (12), which is installed transversely on the rotating arm sleeve (9), and the linear reciprocating device (6) is installed on the transverse support (12).

6. The outer buckle forming device according to claim 5, characterized in that, The linear reciprocating device (6) is detachably mounted on the transverse support (12) via a mounting base (13).

7. The outer buckle forming device according to claim 6, characterized in that, The linear reciprocating device (6) is also provided with a guide rod (14). One end of the guide rod (14) is connected to the end of the telescopic rod near the linear reciprocating device (6) through a fixing plate (15). The other end of the guide rod (14) passes through the mounting base (13) and extends out, and the two are slidably connected. The guide rod (14) is parallel to the telescopic rod of the linear reciprocating device (6).

8. The outer buckle forming device according to claim 1, characterized in that, The outer buckle forming device is also provided with a buckle ring (3), the buckle ring (3) is provided with a groove (4); the buckle disc (1) is provided with a protrusion (2), the groove (4) and the protrusion (2) are adapted to be detachably fixedly connected.

9. The outer buckle forming device according to claim 8, characterized in that, The groove (4) and the protrusion (2) are detachably and fixedly connected by bolts.

10. The outer buckle forming device according to claim 1, characterized in that, The outer buckle forming device is also provided with a rotating arm lifting adjustment device. The rotating arm lifting adjustment device is provided with a lifting sleeve (10). An adjusting nut is installed inside the lifting sleeve (10). The rotating wall column (7) is provided with a thread that matches the adjusting nut. The length of the thread is greater than the thickness of the adjusting nut. The lifting sleeve (10) is threadedly connected to the rotating wall column (7) through the adjusting nut. The rotating arm sleeve (9) is tightly installed on the lifting sleeve (10). Along the axial direction of the rotating arm spindle (8), the rotating arm sleeve (9) is slidably connected to the rotating arm spindle (8).