Automatic tabletting device for blueberry anthocyanin sugar tablets
By designing an automatic tableting device for blueberry anthocyanin sugar tablets, the problem of powder and debris mixing was solved by using a conveying mechanism and a cleaning and dust extraction structure, ensuring product quality and a clean production environment, and achieving efficient and stable automated production.
Patent Information
- Application Number
- CN202423258020.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the automated production of blueberry anthocyanin sugar tablets, powder and debris can easily mix into the raw materials, affecting the purity and taste of the product. At the same time, powder residue affects the appearance, increases material loss and cost.
An automatic tableting device for blueberry anthocyanin sugar tablets was designed, including a conveying mechanism, a tableting mold, a pressing cover, a vertical rod, a hydraulic mechanism, and a cleaning and dust collection structure to ensure precise and stable pressing force. The device also removes debris through a brush and a dust collection device to prevent it from being mixed into the product.
It effectively removes debris from the conveying mechanism, ensuring product quality and a clean production environment, and improves the production stability and efficiency of blueberry anthocyanin sugar tablets.
Smart Images
Figure CN223890526U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automatic tableting, and in particular to an automatic tableting device for blueberry anthocyanin sugar tablets. Background Technology
[0002] With the increasing focus on health and wellness and the growing trend of consumption upgrading, the functional food market is booming. Blueberry anthocyanins, with their unique health benefits, have become a hot ingredient for many research institutions and food companies, and developing them into convenient, easy-to-carry, and palatable products has become a market necessity. Sugar-coated tablets, due to their ease of storage, precise dosage control, and sweet taste, have emerged as one of the ideal carriers for blueberry anthocyanins.
[0003] Currently, in the automated production of blueberry anthocyanin compressed sugar tablets, debris during the pressing process easily mixes into the raw sugar tablets, reducing product purity and affecting taste and health benefits. At the same time, powder residue often remains after pressing, causing powder to adhere to the sugar tablets, affecting their appearance. This also leads to material loss, pollution, increased costs, and hinders the development of the industry.
[0004] Therefore, it is necessary to provide an automatic tableting device for blueberry anthocyanin sugar tablets to solve the above-mentioned technical problems. Utility Model Content
[0005] This invention provides an automatic tableting device for blueberry anthocyanin tablets, which solves the problem of powder and debris waste that easily occurs in the automated production of blueberry anthocyanin tablets.
[0006] To solve the above-mentioned technical problems, the automatic tableting device for blueberry anthocyanin sugar tablets provided by this utility model includes: a worktable, a conveying mechanism fixedly connected to the top of the worktable, a tableting mold fixedly connected to the top of the conveying mechanism, a pressing cover fixedly connected to the top of the worktable, a vertical rod slidably connected inside the pressing cover, the vertical rod passing through the pressing cover and extending to the outside of the pressing cover, a limiting block fixedly connected to the top of the vertical rod, a spring provided outside the vertical rod, a counterweight fixedly connected to the bottom of the vertical rod, a hydraulic mechanism fixedly connected to the top of the counterweight, a compaction column fixedly connected to the bottom of the counterweight, a support plate fixedly connected to the top of the worktable, a horizontal plate fixedly connected to the top of the support plate, the horizontal plate passing through the conveying mechanism and extending to the outside of the conveying mechanism. A vertical plate is fixedly connected to the top of the horizontal plate. A rotating shaft is movably connected inside the vertical plate, passing through the vertical plate and extending to the outside of the vertical plate. A rubber column is fixedly connected to the outside of the rotating shaft, and a brush is provided on the outside of the rubber column. A dust collection hood is fixedly connected to the top of the horizontal plate, and a motor is fixedly connected to the outside of the dust collection hood. The rotating shaft passes through the dust collection hood and extends to the outside of the dust collection hood. One end of the rotating shaft is fixedly connected to the motor. A dust collection pipe is fixedly connected to the top of the dust collection hood, and a suction pump is fixedly connected to the other end of the dust collection pipe. A dust collection box is fixedly connected to the top of the workbench, and the top of the dust collection box is fixedly connected to the suction pump. A dust discharge pipe is fixedly connected to the outside of the suction pump, and the other end of the dust discharge pipe is fixedly connected to the top of the dust collection box. A dust collection container is slidably connected inside the dust collection box. Preferably, a support frame is fixedly connected to the top of the workbench, an elongated groove is provided on the outside of the support frame, a slider is slidably connected inside the elongated groove, a pre-pressure block is fixedly connected to the other side of the slider, an electric push rod is fixedly connected to the top of the pre-pressure block, the top of the electric push rod is fixedly connected to the bottom of the support frame, a pre-pressure column is fixedly connected to the bottom of the pre-pressure block, and a pressure control plate is fixedly connected to the outside of the support frame.
[0007] Preferably, a maintenance box is fixedly connected to the outside of the workbench.
[0008] Preferably, a transparent plate is provided on the outside of the pressing cover.
[0009] Preferably, a main control board is fixedly connected to the outside of the pressing cover.
[0010] Preferably, an indicator light is fixedly connected to the top of the support frame.
[0011] Compared with related technologies, the automatic tableting device for blueberry anthocyanin sugar tablets provided by this utility model has the following beneficial effects:
[0012] This invention provides an automatic tableting device for blueberry anthocyanin compressed sugar tablets. A conveying mechanism transports the material, and a tableting mold shapes and presses the sugar tablets. The pressing hood and its internal structure provide a stable environment for pressing. Vertical rods, limiting blocks, springs, and counterweights, in conjunction with a hydraulic mechanism and compaction columns, ensure precise and stable transmission of pressing force. A cleaning structure, consisting of horizontal plates, vertical plates, a rotating shaft, rubber columns, and brushes, cleans the surface of the conveying mechanism under motor drive, sweeping away debris. Simultaneously, the dust collection hood, driven by the motor and rotating shaft, uses the suction force generated by a pump to draw in debris raised during cleaning and around the conveying mechanism through a dust collection pipe. This debris is then transported to a collection box within the dust collection bin via a dust discharge pipe, effectively removing debris from the conveying mechanism, preventing debris from mixing with the sugar tablets and affecting product quality, ensuring a clean production environment, improving the quality and stability of blueberry anthocyanin compressed sugar tablet production, and facilitating the smooth operation of the automated production process. Attached Figure Description
[0013] Figure 1 A schematic diagram of a preferred embodiment of the automatic tableting device for blueberry anthocyanin sugar tablets provided by this utility model;
[0014] Figure 2 for Figure 1 The diagram shows the rear view structure.
[0015] Figure 3 for Figure 1 The diagram shows a frontal cross-sectional view of the structure.
[0016] Numbered in the diagram: 1. Workbench, 2. Conveying mechanism, 3. Tableting mold, 4. Pressing cover, 5. Vertical rod, 6. Limiting block, 7. Spring, 8. Counterweight, 9. Hydraulic mechanism, 10. Compaction column, 11. Support plate, 12. Horizontal plate, 13. Vertical plate, 14. Rotating shaft, 15. Rubber column, 16. Brush, 17. Dust hood, 18. Motor, 19. Chip suction pipe, 20. Pump, 21. Chip collection box, 22. Chip discharge pipe, 23. Chip collection box, 24. Support frame, 25. Long groove, 26. Slider, 27. Pre-compression block, 28. Electric push rod, 29. Pre-compression column, 30. Pressure control board, 31. Maintenance box, 32. Perspective panel, 33. Main control board, 34. Indicator light. Detailed Implementation
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0018] Please refer to the following: Figure 1 , Figure 2 and Figure 3 ,in, Figure 1 A schematic diagram of a preferred embodiment of the automatic tableting device for blueberry anthocyanin sugar tablets provided by this utility model; Figure 2 for Figure 1The diagram shows the rear view structure. Figure 3 for Figure 1 The diagram shows a front sectional view of the structure. The automatic tableting device for blueberry anthocyanin sugar tablets includes: a worktable 1, a conveying mechanism 2 fixedly connected to the top of the worktable 1, a tableting mold 3 fixedly connected to the top of the conveying mechanism 2, a pressing cover 4 fixedly connected to the top of the worktable 1, a vertical rod 5 slidably connected inside the pressing cover 4, the vertical rod 5 passing through the pressing cover 4 and extending to the outside of the pressing cover 4, a limiting block 6 fixedly connected to the top of the vertical rod 5, a spring 7 provided outside the vertical rod 5, a counterweight 8 fixedly connected to the bottom of the vertical rod 5, a hydraulic mechanism 9 fixedly connected to the top of the counterweight 8, a compaction column 10 fixedly connected to the bottom of the counterweight 8, a support plate 11 fixedly connected to the top of the worktable 1, a horizontal plate 12 fixedly connected to the top of the support plate 11, the horizontal plate 12 passing through the conveying mechanism 2 and extending to the outside of the conveying mechanism 2, and a vertical plate 13 fixedly connected to the top of the horizontal plate 12. An internal rotating shaft 14 is connected, which passes through the upright plate 13 and extends to the outside of the upright plate 13. A rubber column 15 is fixedly connected to the outside of the rotating shaft 14, and a brush 16 is provided on the outside of the rubber column 15. A dust collection hood 17 is fixedly connected to the top of the horizontal plate 12, and a motor 18 is fixedly connected to the outside of the dust collection hood 17. The rotating shaft 14 passes through the dust collection hood 17 and extends to the outside of the dust collection hood 17. One end of the rotating shaft 14 is fixedly connected to the motor 18. A dust collection pipe 19 is fixedly connected to the top of the dust collection hood 17, and a suction pump 20 is fixedly connected to the other end of the dust collection pipe 19. A dust collection box 21 is fixedly connected to the top of the workbench 1, and the top of the dust collection box 21 is fixedly connected to the suction pump 20. A dust discharge pipe 22 is fixedly connected to the outside of the suction pump 20, and the other end of the dust discharge pipe 22 is fixedly connected to the top of the dust collection box 21. A dust collection box 23 is slidably connected inside the dust collection box 21.
[0019] The pressing area is enclosed by the pressing cover 4 to maintain stable internal pressure and prevent interference. The vertical rod 5 restricts the vertical movement of the counterweight 8, the spring 7 buffers the impact of the counterweight 8's lifting and lowering, and the hydraulic mechanism 9 assists the compaction column 10 to apply pressure evenly, completing the tablet pressing. The support plate 11 supports the horizontal plate 12, which carries the vertical plate 13 and other components. The vertical plate 13 supports the rotating shaft 14 to rotate flexibly. The rotating shaft 14 drives the rubber column 15 and the brush 16 to clean up residual debris from the conveying mechanism 2. The motor 18 drives the rotating shaft 14, the dust hood 17 collects the raised debris, and the suction pump 20 draws the debris into the collection box 23 of the collection box 21 through the suction pipe 19 and the discharge pipe 22, keeping the working environment clean and facilitating the efficient production of high-quality blueberry anthocyanin compressed sugar tablets.
[0020] A support frame 24 is fixedly connected to the top of the workbench 1. An elongated groove 25 is opened on the outside of the support frame 24. A slider 26 is slidably connected inside the elongated groove 25. A pre-pressure block 27 is fixedly connected to the other side of the slider 26. An electric push rod 28 is fixedly connected to the top of the pre-pressure block 27. The top of the electric push rod 28 is fixedly connected to the bottom of the support frame 24. A pre-pressure column 29 is fixedly connected to the bottom of the pre-pressure block 27. A pressure control plate 30 is fixedly connected to the outside of the support frame 24.
[0021] The workbench 1 provides basic support for the entire device, and its top support frame 24 stably supports the relevant components. The elongated slot 25 on the outside precisely defines the sliding path of the slider 26, allowing the slider 26 to move smoothly, thereby driving the pre-compression block 27 fixed to it to flexibly adjust its position to adapt to different tableting requirements. The pre-compression column 29 at the bottom of the pre-compression block 27 is used to directly press the material in the tableting mold 3, and to regulate the material distribution in the early stage of tableting. The electric push rod 28, as the power component, is fixed at the bottom of the support frame 24. After receiving the command, it pushes the pre-compression block 27 to rise and fall. The pressure control plate 30 on the outside of the support frame 24 is responsible for real-time monitoring and precise control of the pressure value applied by the electric push rod 28, ensuring stable and efficient operation of the pre-compression stage, and expelling air from the material in the tableting mold 3 to prevent uneven pressure distribution and defects such as bubbles during tableting due to the presence of air.
[0022] A maintenance box 31 is fixedly connected to the outside of the workbench 1.
[0023] The maintenance box 31 provides convenient storage for maintenance items, which facilitates rapid equipment repair and ensures production.
[0024] A transparent panel 32 is provided on the outside of the pressing cover 4.
[0025] The viewing panel 32 allows operators to visually observe the specific conditions of the pressing inside the pressing chamber 4 during equipment operation, such as the compaction status of the material and whether there are any abnormal jams.
[0026] The main control board 33 is fixedly connected to the outside of the pressing cover 4.
[0027] The central control board 33 is used for centralized operation and monitoring of the blueberry anthocyanin tableting equipment, and the operating parameters of each component, such as conveying, tableting, cleaning and dust collection, can be easily adjusted.
[0028] An indicator light 34 is fixedly connected to the top of the support frame 24.
[0029] The indicator light 34 is used to issue a warning when the equipment is malfunctioning, so that operators can quickly know the fault, repair it in time, and ensure the smooth production process.
[0030] The working principle of the automatic tableting device for blueberry anthocyanin sugar tablets provided by this utility model is as follows: First, when the blueberry anthocyanin raw material is placed inside the tableting mold 3, the conveying mechanism 2 starts to operate under the drive of the power device. When the tableting mold 3 reaches the predetermined position, the conveying mechanism 2 stops operating, preparing for the tableting operation. At this time, the hydraulic mechanism 9 starts after receiving the control signal. The hydraulic oil pushes the piston to move under the action of the pump, which in turn drives the counterweight 8 connected to the top of the hydraulic mechanism 9 to start moving downward. The vertical rod 5 moves downward together with the counterweight 8. The spring 7 outside the vertical rod 5 is compressed, and the elastic potential energy of the spring 7 gradually increases, which plays a role in buffering and assisting in stabilizing the pressure. After the compaction column 10 at the bottom of the counterweight 8 contacts the raw material in the tableting mold 3, as the hydraulic mechanism 9 continues to apply pressure, the compaction column 10 evenly transmits the pressure to the raw material, so that the raw material is gradually compacted and shaped in the tableting mold 3 to form blueberry anthocyanin sugar tablets. Then, the motor 18 starts at the same time as the tableting operation or during the interval after the tableting is completed. The rotation of motor 18 causes shaft 14 to rotate synchronously, and shaft 14 begins to rotate at high speed under the support of vertical plate 13. Rubber column 15, fixed to the outside of shaft 14, also rotates synchronously. Since brush 16 is provided on the outside of rubber column 15, brush 16 moves in a circular motion around shaft 14 under the drive of rubber column 15. Brush 16 is in close contact with the upper surface of conveying mechanism 2. As brush 16 rotates, its bristles sweep away residual blueberry anthocyanin raw material debris, dust, and sugar flakes that may have been generated during the tableting process from the surface of conveying mechanism 2, removing them from the surface of conveying mechanism 2. During this process, the operation of motor 18 also drives airflow within dust hood 17, and suction pump 20 starts working. Suction pump 20 generates strong suction, quickly drawing away the air around dust hood 17 through suction pipe 19, creating a negative pressure area inside dust hood 17. Under negative pressure, the debris and powder swept up by the brush 16 and suspended in the air are finally transported to the chip removal pipe 22 along the chip removal pipe 19 by the continuous suction of the suction pump 20. The chip removal pipe 22 guides this airflow containing impurities into the chip collection box 21. Due to the large internal space of the chip collection box 21 and the rapid decrease in airflow speed after entering, the debris, dust and other impurities gradually settle into the chip collection box 23 under the action of gravity. When the debris in the chip collection box 23 accumulates to a certain extent, it can be cleaned by pulling the chip collection box 23 out of the chip collection box 21, thus completing the entire debris cleaning process. This keeps the surface of the conveying mechanism 2 clean and the production environment clean and tidy, preventing impurities from mixing into the subsequent tableting raw materials and affecting product quality, and ensuring that the production of blueberry anthocyanin sugar tablets can be carried out continuously, efficiently and stably.
[0031] Compared with related technologies, the automatic tableting device for blueberry anthocyanin sugar tablets provided by this utility model has the following beneficial effects:
[0032] This utility model provides an automatic tableting device for blueberry anthocyanin sugar tablets. A conveying mechanism 2 transports the material, and a tableting mold 3 forms the sugar tablets. A pressing cover 4 and its internal structures provide a stable environment for pressing. A vertical rod 5, a limiting block 6, a spring 7, and a counterweight 8, in conjunction with a hydraulic mechanism 9 and a compaction column 10, ensure accurate and stable transmission of pressing force. A cleaning structure consisting of a horizontal plate 12, a vertical plate 13, a rotating shaft 14, a rubber column 15, and a brush 16, driven by a motor 18, cleans the surface of the conveying mechanism 2, sweeping away debris. While the motor 18 drives the rotating shaft 14 to rotate, the dust hood 17 uses the suction force generated by the suction pump 20 to suck up the debris raised by the cleaning and around the conveying mechanism through the dust suction pipe 19. The debris is then transported through the dust discharge pipe 22 to the dust collection box 23 in the dust collection box 21, effectively removing debris from the conveying mechanism, preventing debris from mixing with the sugar tablets and affecting product quality, ensuring a clean production environment, improving the quality and stability of blueberry anthocyanin compressed sugar tablet production, and facilitating the smooth operation of the automated production process.
[0033] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An automatic tableting device for blueberry anthocyanin sugar tablets, characterized in that, include: A workbench is provided, with a conveying mechanism fixedly connected to its top, a tableting mold fixedly connected to its top, a pressing cover fixedly connected to its top, a vertical rod slidably connected inside the pressing cover, the vertical rod passing through the pressing cover and extending to its exterior, a limiting block fixedly connected to its top, a spring provided outside the vertical rod, a counterweight fixedly connected to its bottom, a hydraulic mechanism fixedly connected to its top, a compaction column fixedly connected to its bottom, a support plate fixedly connected to its top, a horizontal plate fixedly connected to its top, the horizontal plate passing through the conveying mechanism and extending to its exterior, and a vertical plate fixedly connected to its top. A rotating shaft is movably connected inside the upright plate, passing through the upright plate and extending to the outside of the upright plate. A rubber column is fixedly connected to the outside of the rotating shaft, and a brush is provided on the outside of the rubber column. A dust collection hood is fixedly connected to the top of the horizontal plate, and a motor is fixedly connected to the outside of the dust collection hood. The rotating shaft passes through the dust collection hood and extends to the outside of the dust collection hood. One end of the rotating shaft is fixedly connected to the motor. A dust collection pipe is fixedly connected to the top of the dust collection hood, and a suction pump is fixedly connected to the other end of the dust collection pipe. A dust collection box is slidably connected inside the dust collection box.
2. The automatic tableting device for blueberry anthocyanin sugar tablets according to claim 1, characterized in that, A support frame is fixedly connected to the top of the workbench. A long groove is opened on the outside of the support frame. A slider is slidably connected inside the long groove. A pre-pressure block is fixedly connected to the other side of the slider. An electric push rod is fixedly connected to the top of the pre-pressure block. The top of the electric push rod is fixedly connected to the bottom of the support frame. A pre-pressure column is fixedly connected to the bottom of the pre-pressure block. A pressure control plate is fixedly connected to the outside of the support frame.
3. The automatic tableting device for blueberry anthocyanin sugar tablets according to claim 1, characterized in that, A maintenance box is fixedly connected to the outside of the workbench.
4. The automatic tableting device for blueberry anthocyanin sugar tablets according to claim 1, characterized in that, A transparent panel is provided on the outside of the pressing cover.
5. The automatic tableting device for blueberry anthocyanin sugar tablets according to claim 1, characterized in that, A main control board is fixedly connected to the outside of the pressing cover.
6. The automatic tableting device for blueberry anthocyanin sugar tablets according to claim 2, characterized in that, An indicator light is fixedly connected to the top of the support frame.