Feeding device for machining collision sensor shell
By designing an automated feeding device, the problems of low efficiency of manual feeding and inconvenience of mechanical feeding were solved, and efficient and continuous feeding of the sensor housing was achieved.
Patent Information
- Application Number
- CN202520663644.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-04-10
AI Technical Summary
In the current processing of collision sensor housings, manual feeding is not very real-time and is prone to work accumulation, while mechanical feeding is inconvenient and has poor continuity when picking up and unloading materials, which affects efficiency.
A feeding device including a feeding mechanism, a loading mechanism, and a picking mechanism is designed. By coordinating components such as adjusting components, elastic components, and magnets, automated feeding is achieved, ensuring the continuity and efficiency of the sensor housing.
It improves the real-time and continuous nature of material feeding, reduces work accumulation, and increases processing efficiency.
Smart Images

Figure CN223891713U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sensor housing processing tools, and in particular to a feeding device for processing collision sensor housings. Background Technology
[0002] The collision sensor is the control signal input device in the airbag system. The housing of the collision sensor is a structure used for packaging protection. The sensor housing is often processed by stamping and molding. Feeding is required during the processing of the collision sensor housing.
[0003] However, in practical applications, there are still some unresolved problems. The following are some common problems in the feeding of collision sensor housings: In the existing technology, most feeding is done manually. This feeding method has low real-time performance, is prone to work accumulation, and affects work efficiency. Even if a few use mechanical feeding, it is inconvenient to pick up and unload materials, has poor continuity, and affects the feeding efficiency. Utility Model Content
[0004] In view of the problems existing in the above-mentioned feeding device for processing the housing of collision sensor, this utility model is proposed.
[0005] Therefore, the problem to be solved by this utility model is how to solve the problem that most of the feeding is done manually. This feeding method has problems such as low real-time performance, easy accumulation of work, and reduced work efficiency. Even if a few are fed by machinery, it is inconvenient to pick up and unload materials, has poor continuity, and affects the feeding efficiency.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a feeding device for processing the housing of a collision sensor, including a conveyor, comprising,
[0007] The feeding mechanism is installed on the conveyor and includes an adjustment component fixedly connected to the conveyor. A material frame is fixedly connected to the adjustment component, a support plate is fixedly connected to the lower end of the material frame, and an extrusion block is fixedly connected to the bottom of the material frame.
[0008] A feeding mechanism, installed on a conveyor belt, includes an adjusting assembly fixedly connected to the conveyor belt, an elastic component fixedly connected to the adjusting assembly, a positioning post fixedly connected to the elastic component, a first inclined surface on the positioning post, a stop fixedly connected to the first inclined surface, and a semi-ring fixedly connected to the outer surface of the positioning post; and...
[0009] The material handling mechanism is installed on a conveyor and includes a support assembly fixedly connected to the conveyor. A material handling plate is installed on the support assembly. A magnet is fixedly connected to the top of the material handling plate. A second inclined surface and a third inclined surface are respectively provided on the material handling plate.
[0010] In a preferred embodiment of the feeding device for processing the collision sensor housing of the present invention, the adjusting component includes a vertical plate fixedly connected to the conveyor, a first nut sleeve fixedly connected to the vertical plate, a first screw threadedly connected to the inner wall of the first nut sleeve, and one end of the first screw rotatably connected to the material frame.
[0011] In a preferred embodiment of the feeding device for processing the collision sensor housing of the present invention, a guide rod is slidably connected to the vertical plate, and one end of the guide rod is fixedly connected to the surface of the material frame. The first screw is fixedly connected to a first turntable at the end away from the material frame.
[0012] In a preferred embodiment of the feeding device for processing the collision sensor housing of the present invention, the adjustment component includes a guide rail fixedly connected to the conveyor belt of the conveyor, a slider slidably connected to the guide rail, a fixing bolt threadedly connected to the slider, and one end of the slider contacting the surface of the guide rail.
[0013] In a preferred embodiment of the feeding device for processing the collision sensor housing of the present invention, the elastic component includes a housing fixedly connected to the slider, a spring fixedly connected to the inner wall of the housing, and a round block fixedly connected to one end of the spring. The round block is slidably connected inside the housing, and the positioning post is fixedly connected to the round block and slidably connected to the housing.
[0014] As a preferred embodiment of the feeding device for processing the collision sensor housing of the present invention, a guide block is fixedly connected to the surface of the circular block, a guide groove is provided on the inner wall of the housing, and the guide block is slidably connected therein, with the guide block and the guide groove cooperating with each other.
[0015] In a preferred embodiment of the feeding device for processing the collision sensor housing of the present invention, the supporting component includes a fixed plate fixedly connected to the conveyor, a second nut sleeve fixedly connected to the fixed plate, a second screw threadedly connected to the inner wall of the second nut sleeve, and one end of the second screw rotatably connected to the picking plate.
[0016] In a preferred embodiment of the feeding device for processing the collision sensor housing of the present invention, a support rod is slidably connected to the picking plate and is fixedly connected to the fixing plate, and a second turntable is fixedly connected to the end of the second screw away from the picking plate.
[0017] In a preferred embodiment of the feeding device for processing the collision sensor housing of the present invention, a limiting block is fixedly connected to the top of the material taking plate.
[0018] In a preferred embodiment of the feeding device for processing the collision sensor housing according to the present invention, the third inclined surface cooperates with the first inclined surface, and the first inclined surface cooperates with the extrusion block.
[0019] The beneficial effects of this utility model are as follows: With the cooperation of the feeding mechanism, the unloading mechanism and the picking mechanism, the feeding mechanism eliminates the need for manual feeding, ensuring high real-time performance and preventing work accumulation. It is also convenient and continuous in picking and unloading, thus improving feeding efficiency. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 A three-dimensional structural diagram of the feeding device used for machining the housing of a collision sensor.
[0022] Figure 2 A three-dimensional structural diagram of the adjustment component of the feeding device used for machining the housing of a collision sensor.
[0023] Figure 3 A three-dimensional structural diagram of the adjustment assembly of the feeding device used for machining the housing of a collision sensor.
[0024] Figure 4 Partial cross-sectional three-dimensional structural view of the elastic component of the feeding device for machining the housing of a collision sensor.
[0025] Figure 5 A three-dimensional structural diagram of the positioning column and the material picking plate of the feeding device used for machining the housing of the collision sensor.
[0026] In the diagram: 100, conveyor; 200, feeding mechanism; 201, adjusting component; 202, material frame; 203, support plate; 204, extrusion block; 300, feeding mechanism; 301, adjusting component; 302, elastic component; 303, positioning column; 304, first inclined plane; 305, stop block; 306, semi-ring; 400, material handling mechanism; 401, support component; 402, material handling plate; 403, magnet; 404, second inclined plane; 405, third inclined plane; 406. Limiting block; 201a, vertical plate; 201b, first nut sleeve; 201c, first screw; 201d, guide rod; 201e, first turntable; 301a, guide rail; 301b, slider; 301c, fixing bolt; 302a, housing; 302b, spring; 302c, round block; 302d, guide block; 302e, guide groove; 401a, fixing plate; 401b, second nut sleeve; 401c, second screw; 401d, support rod; 401e, second turntable. Detailed Implementation
[0027] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0028] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0029] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0030] Example 1
[0031] Reference Figures 1-4 This is the first embodiment of the present utility model. This embodiment provides a feeding device for processing the shell of a collision sensor. The feeding device for processing the shell of a collision sensor includes a conveyor 100, a feeding mechanism 200, a feeding mechanism 300, and a picking mechanism 400. With the cooperation of the feeding mechanism 300, the feeding mechanism 200 can easily perform mechanical picking, and with the cooperation of the feeding mechanism 300, the picking mechanism 400 can easily perform mechanical unloading.
[0032] Specifically, the feeding mechanism 200 is installed on the conveyor 100 and includes an adjustment component 201 fixedly connected to the conveyor 100. The position of the material frame 202 can be adjusted by the adjustment component 201, thereby limiting the sensor housings of different specifications and stacking them in the material frame 202 to improve the applicability. The material frame 202 is fixedly connected to the adjustment component 201, and a support plate 203 is fixedly connected to the lower end of the material frame 202. The support plate 203 supports the sensor housings in the material frame 202. At the same time, there is a notch on one side of the material frame 202. When the positioning post 303 is inserted into the through holes on both sides of the sensor housing, the bottom sensor housing in the material frame 202 can be taken out under the action of the movement of the positioning post 303 and the stop 305.
[0033] A pressing block 204 is fixedly connected to the bottom of the material frame 202. One end of the pressing block 204 is chamfered. With this setting, after the first inclined surface 304 on the positioning post 303 contacts it, as the positioning post 303 moves, it is pressed by the pressing block 204 and moves into the housing 302a. When it is separated from the pressing block 204, it moves upward and contacts the bottom of the support plate 203. As it moves, it is then inserted into the through hole on the sensor housing. It continues to move and is taken out of the material frame 202.
[0034] Specifically, the feeding mechanism 300 is installed on the conveyor belt of the conveyor 100 and includes an adjustment component 301 fixedly connected to the conveyor belt of the conveyor 100. The adjustment component 301 can adjust the position of the elastic component 302, the positioning post 303 and the stop block 305 to match the size of the sensor housing in the material frame 202, so that the positioning post 303 can be smoothly inserted into the through hole on the sensor housing. The elastic component 302 is fixedly connected to the adjustment component 301. The elastic component 302 can support the sensor housing when it is placed on the positioning post 303 and the semi-ring 306, and can move when the positioning post 303 is squeezed by the squeezing plate 402 and the squeezing block 204, while providing power for its reset, and resets when not squeezed.
[0035] A positioning post 303 is fixedly connected to the elastic component 302. The positioning post 303 is provided with a first inclined surface 304. With the positioning post 303 and the first inclined surface 304, it can move into the housing 302a when it is squeezed by the material taking plate 402 and the extrusion block 204, so that the positioning post 303 can be inserted into the through hole on the sensor housing and detached from the through hole on the sensor housing.
[0036] A stop 305 is fixedly connected to the first inclined surface 304. With the setting of the stop 305, when the positioning post 303 and the sensor housing are inserted into the through hole in the material frame 202 together, the sensor housing can be driven out of the material frame 202 by the conveyor belt on the conveyor 100. This avoids the situation where only the first inclined surface 304 on the positioning post 303 is in contact with the sensor housing and cannot be driven out of the material frame 202. A semi-ring 306 is fixedly connected to the outer surface of the positioning post 303. With the setting of the semi-ring 306, the sensor housing removed from the material frame 202 can be supported. At the same time, when the positioning post 303 is in contact with the material picking plate 402 and moves under force, it will not affect their interaction.
[0037] Specifically, the material handling mechanism 400 is installed on the conveyor 100 and includes a support component 401 fixedly connected to the conveyor 100. The support component 401 can support and adjust the material handling plate 402 to match the feeding mechanism 300, thereby removing the sensor housing from the plate and feeding it. The support component 401 is equipped with the material handling plate 402, and a magnet 403 is fixedly connected to the top of the material handling plate 402. There are two material handling plates 402, and a magnet 403 is installed on each material handling plate 402. The two magnets 403 can magnetically fix the sensor housing removed from the feeding mechanism 300 by the material handling plate 402. In the prior art, an iron ring is installed in the through hole of the sensor housing, and the magnetic attraction between them is used for fixation.
[0038] The material receiving plate 402 is provided with a second inclined surface 404 and a third inclined surface 405. The second inclined surface 404 facilitates the insertion of the material receiving plate 402 into the bottom of the sensor housing after it comes into contact with the sensor housing. The third inclined surface 405 facilitates the pressing of the positioning post 303 by the material receiving plate 402 after it comes into contact with the first inclined surface 304 on the positioning post 303, causing the positioning post 303 to move into the housing 302a and gradually move away from the limiting position on the sensor housing, thereby feeding the sensor housing onto the material receiving plate 402.
[0039] Example 2
[0040] Reference Figures 2-5 This is the second embodiment of the present invention, which is based on the previous embodiment.
[0041] Specifically, the adjustment component 201 includes a vertical plate 201a fixedly connected to the conveyor 100. A first nut sleeve 201b is fixedly connected to the vertical plate 201a. The first nut sleeve 201b passes through the vertical plate 201a and is fixedly connected to it. A first screw 201c is threadedly connected to the inner wall of the first nut sleeve 201b. One end of the first screw 201c is rotatably connected to the material frame 202. Through the setting of the first nut sleeve 201b and the first screw 201c, the position of the material frame 202 can be adjusted when the first screw 201c is rotated, thereby adjusting the distance between the two material frames 202 to meet the stacking and feeding of sensor housings of different specifications. The first screw 201c is rotatably connected to the material frame 202 through a bearing.
[0042] A guide rod 201d is slidably connected to the vertical plate 201a, and one end of the guide rod 201d is fixedly connected to the surface of the material frame 202. The guide rod 201d passes through the vertical plate 201a and is slidably connected to it. The guide rod 201d can guide and limit the material frame 202, and at the same time support the material frame 202, reduce the force on the first screw 201c and protect it. The end of the first screw 201c away from the material frame 202 is fixedly connected to the first turntable 201e. The rotation of the first turntable 201e can easily drive the first screw 201c to rotate.
[0043] The adjustment assembly 301 includes a guide rail 301a fixedly connected to the conveyor belt of the conveyor 100. A slider 301b is slidably connected to the guide rail 301a. The guide rail 301a limits and guides the slider 301b, and the slider 301b is fixed to it by a fixing bolt 301c. By adjusting the position of the slider 301b, the positions of the elastic component 302, the positioning post 303, and the stop block 305 can be adjusted to improve the range of use. The slider 301b is threadedly connected to the fixing bolt 301c, and one end of the fixing bolt 301c contacts the surface of the guide rail 301a. The fixing bolt 301c passes through the slider 301b and is threadedly connected to it. The fixing bolt 301c fixes the slider 301b after its position is adjusted on the guide rail 301a.
[0044] The elastic component 302 includes a housing 302a fixedly connected to the slider 301b. A spring 302b is fixedly connected to the inner wall of the housing 302a, and a circular block 302c is fixedly connected to one end of the spring 302b. The circular block 302c is elastically supported by the spring 302b. When it is inside the housing 302a, it is already in a compressed state. Under the action of its elastic force, when the sensor housing is placed on the semi-ring 306, the circular block 302c, the semi-ring 306, and the positioning post 303 will not move. Only when the positioning post 303 is squeezed by the material taking plate 402 and the extrusion block 204 can the round block 302c move and the spring 302b be compressed again. The round block 302c is slidably connected to the housing 302a, and the positioning post 303 is fixedly connected to the round block 302c and slidably connected to the housing 302a. The round block 302c limits the positioning post 303 to prevent the positioning post 303 from detaching from the housing 302a under the action of the spring 302b.
[0045] A guide block 302d is fixedly connected to the surface of the round block 302c. A guide groove 302e is opened on the inner wall of the housing 302a, and the guide block 302d is slidably connected in it. The guide block 302d and the guide groove 302e cooperate with each other. Through the setting of the guide block 302d and the guide groove 302e, the round block 302c and the positioning post 303 are limited and guided, so that the positioning post 303 and the round block 302c will not rotate during operation. When the positioning post 303 moves with the conveyor belt on the conveyor 100, its third inclined surface 405 can contact and cooperate with the extrusion block 204 and the material taking plate 402.
[0046] The support assembly 401 includes a fixed plate 401a fixedly connected to the conveyor 100, a second nut sleeve 401b fixedly connected to the fixed plate 401a, a second screw 401c threadedly connected to the inner wall of the second nut sleeve 401b, and one end of the second screw 401c rotatably connected to the material receiving plate 402.
[0047] A support rod 401d is slidably connected to the material receiving plate 402 and is fixedly connected to the fixed plate 401a. The support rod 401d can support the material receiving plate 402 without affecting its normal movement. A second turntable 401e is fixedly connected to the end of the second screw 401c away from the material receiving plate 402. The rotation of the second turntable 401e can easily drive the second screw 401c to rotate.
[0048] A limiting block 406 is fixedly connected to the top of the picking plate 402. The limiting block 406 can limit the sensor housing that is limited on the picking plate 402.
[0049] The third inclined surface 405 is engaged with the first inclined surface 304, and the first inclined surface 304 is engaged with the extrusion block 204.
[0050] The guide rod 201d, guide rail 301a, and support rod 401d are all equipped with scales. The scales at both ends of the guide rail 301a correspond one-to-one with the scales on the guide rod 201d and support rod 401d. This feeding device can realize the feeding operation of sensor shells of various specifications. When adjusting according to the scale, it is convenient to accurately adjust the positions of the material frame 202, positioning post 303, and picking plate 402 to correspond, so as to achieve accurate operation. Furthermore, by setting two sets of first screws 201c and second screws 401c, the positions of the material frame 202 and picking plate 402 can be adjusted, which can be adjusted when operating on different sides of the feeding device without having to move to one side for adjustment.
[0051] When in use, the sensor housing is placed inside the material frame 202, and the operation of the conveyor 100 is controlled to transport the material to the feeding mechanism 300. As the first inclined surface 304 on the positioning column 303 of the feeding mechanism 300 at the beginning of the transmission contacts the extrusion block 204.
[0052] As the positioning column 303 moves, it is squeezed by the extrusion block 204 and moves into the housing 302a. When it is separated from the extrusion block 204, it moves upward and contacts the bottom of the support plate 203. As it moves, it is inserted into the through hole on the sensor housing. It continues to move and is taken out from the material frame 202. Then the upper sensor housing falls back to its original position. The material is picked up in the same cycle.
[0053] Then, as the transmission proceeds, the positioning post 303 on the feeding mechanism 300 with the sensor housing comes into contact with the picking plate 402. The positioning post 303 is squeezed and moves into the housing 302a, causing the round block 302c to move and the spring 302b to compress, causing the positioning post 303 to move into the housing 302a and gradually move away from the limit on the sensor housing, thereby feeding the sensor housing onto the picking plate 402. Then, the magnet 403 can magnetically hold the sensor housing removed from the feeding mechanism 300 by the picking plate 402, thus completing the automatic feeding.
[0054] In summary, with the cooperation of the feeding mechanism 300, the unloading mechanism 200, and the picking mechanism 400, manual feeding is not required. Compared with existing technologies, it has high real-time performance, is less prone to work accumulation, is convenient for picking and unloading, has high continuity, and improves feeding efficiency.
[0055] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A feeding device for processing a collision sensor housing, comprising a conveyor (100), characterized in that: include, The feeding mechanism (200) is installed on the conveyor (100) and includes an adjustment component (201) fixedly connected to the conveyor (100). A material frame (202) is fixedly connected to the adjustment component (201), a support plate (203) is fixedly connected to the lower end of the material frame (202), and an extrusion block (204) is fixedly connected to the bottom of the material frame (202). A feeding mechanism (300), installed on the conveyor belt of a conveyor (100), includes an adjustment component (301) fixedly connected to the conveyor belt of the conveyor (100), an elastic component (302) fixedly connected to the adjustment component (301), a positioning post (303) fixedly connected to the elastic component (302), a first inclined surface (304) provided on the positioning post (303), a stop block (305) fixedly connected to the first inclined surface (304), and a semi-ring (306) fixedly connected to the outer surface of the positioning post (303); and, The material handling mechanism (400) is installed on the conveyor (100) and includes a support assembly (401) fixedly connected to the conveyor (100). A material handling plate (402) is installed on the support assembly (401). A magnet (403) is fixedly connected to the top of the material handling plate (402). A second inclined surface (404) and a third inclined surface (405) are respectively provided on the material handling plate (402).
2. The feeding device for processing the collision sensor housing as described in claim 1, characterized in that: The adjustment assembly (201) includes a vertical plate (201a) fixedly connected to the conveyor (100), a first nut sleeve (201b) fixedly connected to the vertical plate (201a), a first screw (201c) threadedly connected to the inner wall of the first nut sleeve (201b), and one end of the first screw (201c) rotatably connected to the material frame (202).
3. The feeding device for processing the collision sensor housing as described in claim 2, characterized in that: A guide rod (201d) is slidably connected to the vertical plate (201a), and one end of the guide rod is fixedly connected to the surface of the material frame (202). The first screw (201c) is fixedly connected to a first turntable (201e) at the end away from the material frame (202).
4. The feeding device for processing the collision sensor housing as described in claim 1, characterized in that: The adjustment assembly (301) includes a guide rail (301a) fixedly connected to the conveyor belt of the conveyor (100), a slider (301b) slidably connected to the guide rail (301a), a fixing bolt (301c) threadedly connected to the slider (301b), and one end of the slider (301b) in contact with the surface of the guide rail (301a).
5. The feeding device for processing the collision sensor housing as described in claim 4, characterized in that: The elastic component (302) includes a housing (302a) fixedly connected to the slider (301b), a spring (302b) fixedly connected to the inner wall of the housing (302a), and a round block (302c) fixedly connected to one end of the spring (302b). The round block (302c) is slidably connected inside the housing (302a). The positioning post (303) is fixedly connected to the round block (302c) and slidably connected to the housing (302a).
6. The feeding device for processing the collision sensor housing as described in claim 5, characterized in that: A guide block (302d) is fixedly connected to the surface of the circular block (302c). A guide groove (302e) is provided on the inner wall of the housing (302a), and the guide block (302d) is slidably connected therein. The guide block (302d) and the guide groove (302e) cooperate with each other.
7. The feeding device for processing the housing of a collision sensor as described in claim 1, characterized in that: The support assembly (401) includes a fixed plate (401a) fixedly connected to the conveyor (100), a second nut sleeve (401b) fixedly connected to the fixed plate (401a), a second screw (401c) threadedly connected to the inner wall of the second nut sleeve (401b), and one end of the second screw (401c) rotatably connected to the material pick-up plate (402).
8. The feeding device for processing the housing of a collision sensor as described in claim 7, characterized in that: A support rod (401d) is slidably connected to the material picking plate (402) and is fixedly connected to the fixing plate (401a). A second turntable (401e) is fixedly connected to the end of the second screw (401c) away from the material picking plate (402).
9. The feeding device for processing the housing of a collision sensor as described in claim 8, characterized in that: The top of the material receiving plate (402) is fixedly connected to a limiting block (406).
10. The feeding device for processing the housing of a collision sensor as described in claim 1, characterized in that: The third inclined surface (405) is in conjunction with the first inclined surface (304), and the first inclined surface (304) is in conjunction with the extrusion block (204).