Photovoltaic cell typesetting equipment
By introducing support frames, fixing rods, and connecting mechanisms into the photovoltaic cell layout equipment, the alternating operation of multiple sets of suction cup components is achieved, solving the problem of long reciprocating movement time of the robotic arm and improving the operating efficiency of the equipment.
Patent Information
- Application Number
- CN202520660457.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-04-09
AI Technical Summary
In existing photovoltaic cell layout equipment, the reciprocating movement time of the robotic arm for picking up cells is relatively long, resulting in low overall operating efficiency.
It employs components such as a support frame, a fixed rod, a connecting mechanism, and gears. By meshing the gears with the control belt and rotating the gears, the fixed rod is controlled to move inside the support frame, enabling multiple suction cup assemblies to work alternately and reducing the reciprocating movement time of a single robotic arm.
By using alternating suction cup components, the time for picking up cells is reduced, thus improving the overall operational efficiency of the photovoltaic cell layout equipment.
Smart Images

Figure CN223891973U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic cell production technology, specifically a photovoltaic cell layout device. Background Technology
[0002] Photovoltaic cell layout equipment is a type of arrangement equipment. When in use, it can arrange photovoltaic cells according to specific design and process requirements. Through the automatic cell picking structure, it can rhythmically transport the cells to the layout area and accurately place the cells in the correct position according to the preset layout pattern, making it very convenient to use.
[0003] Existing photovoltaic cell layout equipment uses an automatic cell placement and retrieval structure. In operation, the automatic placement structure places multiple sets of cells on a placement plate, and then the retrieval device's suction cup robotic arm places the cells from the placement plate onto a base plate, achieving automatic gripping. However, existing placement and retrieval technologies rely on only two sets of robotic arms. When one robotic arm retrieves a cell, it needs to perform a retrieval, placement, and resetting motion, which consumes additional time during the reciprocating motion. Furthermore, when the robotic arm moves to retrieve a cell, the placement arm has already placed it on the placement plate. The overall time consumed when the retrieval arm repeatedly moves to retrieve cells is relatively long. Therefore, we propose a photovoltaic cell layout device. Utility Model Content
[0004] The purpose of this invention is to provide a photovoltaic cell layout device that reduces the reciprocating time of the robotic arm for picking up cells.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a photovoltaic cell layout device, comprising a fixed frame, a conveying component and a placement plate installed on the outside of the fixed frame, an installation frame fixedly installed on the outside of the fixed frame, multiple sets of support frames fixedly installed inside the installation frame, a fixed rod slidably connected inside the support frame, an installation groove opened inside the fixed rod, a baffle plate fixedly installed at both ends of the fixed rod, a fixed box fixedly installed on the outer surface of one set of baffle plates, an electric push rod installed inside the fixed box, a suction cup assembly installed at the output end of the electric push rod, multiple sets of control belts fixedly installed inside the support frame, gears meshing with the outside of the control belts, and a connecting mechanism provided outside the gears.
[0006] In order to move the fixed box along a circular trajectory, as a preferred embodiment of the photovoltaic cell layout device of this utility model, the support frame is composed of multiple sets of annular plates, and the multiple sets of the support frame are symmetrically arranged inside the mounting frame.
[0007] To ensure the stability of the fixed rod during movement, in a preferred embodiment of the photovoltaic cell layout device of this utility model, one side of the baffle is in contact with one side of the support frame, and multiple sets of fixed boxes are arranged between the support frames and move in a circular trajectory around the support frames.
[0008] In order to control the rotation of the gears, as a preferred embodiment of the photovoltaic cell layout device of this utility model, the connecting mechanism includes a fixed shaft, the outer surface of the fixed shaft is fixedly installed with the inside of the gear, a connecting ring is sleeved on the outside of the fixed shaft, the connecting ring is located between the two sets of gears, and a connecting plate is fixedly installed on the outer surface of the connecting ring.
[0009] In order to move the fixed rod, as a preferred embodiment of the photovoltaic cell layout device of this utility model, a second connecting ring is fitted inside the mounting groove, and the outer surface of the second connecting ring is fixedly installed with the outer surface of the connecting plate.
[0010] To ensure the stability of the movement of the fixed shaft, in a preferred embodiment of the photovoltaic cell layout equipment of this utility model, a baffle plate is fixedly installed at one end of the fixed shaft, and one side of the baffle plate is in contact with one side of the support frame.
[0011] In order to control the movement of the fixed shaft, as a preferred embodiment of the photovoltaic cell layout equipment of this utility model, the support frame has a limit groove inside, a limit plate is slidably connected inside the limit groove, a mounting base is fixedly installed on the outer surface of the limit plate, the outer surface of the fixed shaft is rotatably connected to the inside of the mounting base, a control motor is installed inside the mounting base, and the output end of the control motor is fixedly installed to one end of the fixed shaft.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model, by setting up a support frame, a fixed rod, a connecting mechanism, and gears, allows the fixed rod and gears to move inside the support frame during operation. The meshing of the gears and the control belt, along with the rotation of the gears, controls their movement within the support frame. At this time, the gears, through the connecting mechanism, can push the fixed rod to move. The movement of the fixed rod inside the support frame controls the movement of the suction cup assembly. By setting up multiple sets of suction cup assemblies to rotate and move to different positions, while one set of robotic arms moves the battery cell to the outside of the base plate, another set of robotic arms can move to the outside of the placement plate to pick up the cell. This reduces the time of a single robotic arm's reciprocating movement by half, realizing the function of setting up alternating cell picking components to reduce cell picking time, which is beneficial for reducing the overall cell picking time.
[0014] 2. This utility model, by setting components such as a limiting plate and a connecting plate, can limit the position of the mounting seat through the cooperation of the limiting plate and the baffle. At this time, the mounting seat can move outside the fixed shaft and move in a circular trajectory outside the support frame, ensuring the stability of the mounting seat when supporting the control motor. Through the cooperation of the connecting plate, connecting ring one and connecting ring two, when the gear plate moves under the action of the control belt, it can push the fixed rod to move through the connecting plate. Through the control ring one and control ring two, the stability of the connecting plate when the gear rotates can be ensured. Attached Figure Description
[0015] Figure 1 This is a bottom view of the overall structure of this utility model;
[0016] Figure 2 This is a structural diagram of the support frame component of this utility model;
[0017] Figure 3 This is a structural diagram of the control belt component of this utility model;
[0018] Figure 4 This is a structural diagram of the connection mechanism of this utility model;
[0019] Figure 5 This is a structural diagram of the mounting base component of this utility model;
[0020] In the diagram: 1. Fixed frame; 2. Conveying assembly; 3. Placement plate; 4. Mounting frame; 5. Support frame; 6. Fixed rod; 7. Mounting groove; 8. Baffle one; 9. Fixed box; 10. Electric push rod; 11. Suction cup assembly; 12. Control belt; 13. Gear; 14. Connecting mechanism; 1401. Fixed shaft; 1402. Connecting ring one; 1403. Connecting plate; 1404. Connecting ring two; 1405. Baffle two; 15. Limiting groove; 16. Limiting plate; 17. Mounting base; 18. Control motor. Detailed Implementation
[0021] Please see Figures 1 to 5 A photovoltaic cell layout device includes a fixed frame 1, a conveying assembly 2 and a placement plate 3 installed on the outside of the fixed frame 1, an mounting frame 4 fixedly installed on the outside of the fixed frame 1, multiple sets of support frames 5 fixedly installed inside the mounting frame 4, a fixed rod 6 slidably connected inside the support frame 5, an installation groove 7 opened inside the fixed rod 6, baffles 8 fixedly installed at both ends of the fixed rod 6, a fixed box 9 fixedly installed on the outer surface of a set of baffles 8, an electric push rod 10 installed inside the fixed box 9, a suction cup assembly 11 installed at the output end of the electric push rod 10, multiple sets of control belts 12 fixedly installed inside the support frame 5, gears 13 meshing with the outside of the control belts 12, and a connecting mechanism 14 provided outside the gears 13.
[0022] In this embodiment: a cell placement robotic arm can be installed on the outside of the fixed frame 1. The cell placement robotic arm can place the cell on the placement plate 3. The meshing action of a set of gears 13 and control belt 12 can control the movement of a set of gears 13 inside the support frame 5. The connection between the connecting mechanism 14 and the gears 13 can further push the fixed rod 6 to move inside the support frame 5. The suction cup assembly 11 controlled by the fixed rod 6 can move to the top of the placement plate 3, pick up the cell and drive the cell to move. Similarly, the movement of another set of suction cup assemblies 11 is controlled. When one set of suction cup assemblies 11 moves to the top of the bottom plate, the other set of suction cup assemblies 11 can pick up a new set of cell. The other set of suction cup assemblies 11, after placement, moves in a circle following the shape of the support frame 5. Under the action of gravity, the suction cups in the two sets of suction cup assemblies 11 can always face downward. The two sets of suction cup assemblies 11 will not collide when moving. The overall movement process reduces the reciprocating time of a single cell placement mechanism, which is beneficial to reducing the overall cell picking and placing time.
[0023] As a technical optimization of this utility model, and as a preferred embodiment of the photovoltaic cell layout equipment of this utility model, the support frame 5 is composed of multiple sets of annular plates, and the multiple sets of support frames 5 are symmetrically arranged inside the mounting frame 4.
[0024] In this embodiment: the ring structure of the support frame 5 can control the internal fixed rod 6 to move in a ring, and can control the trajectory of the fixed rod 6. The support frame 5 is fixed inside the mounting frame 4 by multiple sets of mounting plates, and provides stable support for the overall moving parts through the support frame 5.
[0025] As a technical optimization of this utility model, one side of the baffle 8 is in contact with one side of the support frame 5, and the fixing box 9 is arranged in multiple sets between the support frames 5 and moves in a circular trajectory around the support frame 5.
[0026] In this embodiment: the baffle 8 can limit the two ends of the fixed rod 6 to ensure that the fixed rod 6 can move stably without shaking inside the support frame 5. A controller and various sensors should be installed on the outside of the overall fixed frame 1. Through computer calculation and control, the fixed rod 6 can be stopped at a suitable position.
[0027] As a technical optimization of this utility model, the connecting mechanism 14 includes a fixed shaft 1401. The outer surface of the fixed shaft 1401 is fixedly installed with the inside of the gear 13. A connecting ring 1402 is sleeved on the outside of the fixed shaft 1401. The connecting ring 1402 is located between the two sets of gears 13. A connecting plate 1403 is fixedly installed on the outer surface of the connecting ring 1402.
[0028] In this embodiment: multiple sets of gears 13 can be connected by a fixed shaft 1401. When the fixed shaft 1401 rotates, it can control the rotation of the gears 13. The rotation of the gears 13 and their meshing with the control belt 12 can control the movement of the gears 13 inside the support frame 5. At this time, the gears 13 can drive the connecting ring 1402 and the connecting plate 1403 to move inside the support frame 5.
[0029] As a technical optimization of this utility model, a connecting ring 1404 is fitted inside the mounting groove 7, and the outer surface of the connecting ring 1404 is fixedly installed with the outer surface of the connecting plate 1403.
[0030] In this embodiment: the movement of gear 13 and connecting plate 1403 can further push the second connecting ring 1404 to move. At this time, the second connecting ring 1404 can further push the fixed rod 6 to move inside the support frame 5. The cooperation of the first connecting ring 1402, the second connecting ring 1404 and the connecting plate 1403 can stably connect the fixed rod 6.
[0031] As a technical optimization of this utility model, a baffle 1405 is fixedly installed at one end of the fixed shaft 1401, and one side of the baffle 1405 is in contact with one side of the support frame 5.
[0032] In this embodiment, the baffle 1405 can provide auxiliary limiting for one end of the fixed shaft 1401. At this time, the fixed shaft 1401 and the fixed rod 6 have the same movement stability.
[0033] As a technical optimization of this utility model, a limiting groove 15 is opened inside the support frame 5, a limiting plate 16 is slidably connected inside the limiting groove 15, an installation seat 17 is fixedly installed on the outer surface of the limiting plate 16, the outer surface of the fixed shaft 1401 is rotatably connected to the inside of the installation seat 17, a control motor 18 is installed inside the installation seat 17, and the output end of the control motor 18 is fixedly installed on one end of the fixed shaft 1401.
[0034] In this embodiment: the contact between the limiting plate 16 and the limiting groove 15 can control the mounting base 17 to not rotate with the fixed shaft 1401, and can provide stable support for the control motor 18. The control motor 18 can control the rotation of the gear 13. It is an integral drive component. The control motor 18 is controlled by an external computer and controller, and can control the position of the fixed rod 6.
[0035] Working principle: During operation, the external robotic arm moves the battery cells to the top of the placement plate 3. Then, the motor 18 controls the fixed shaft 1401 to rotate. The fixed shaft 1401 drives the gear 13 to rotate outside the control belt 12. Through the meshing of the gear 13 and the control belt 12, the gear 13 can move inside the support frame 5 when it rotates. Through the connection of the connecting ring 1402, the connecting plate 1403 and the connecting ring 2 1404, the fixed shaft 1401 can be pushed to move the fixed rod 6. At this time, the fixed rod 6 will drive the external suction cup assembly 11 and other components to move, and can move to the top of the battery cells to pick them up. Repeating the above operation can drive the battery cells to move. Then, another set of fixed rods 6 can move to the top of the placement plate 3 again under the push of the new gear 13. Since the multiple sets of suction cup assemblies 11 do not conflict when moving in a circular trajectory outside the support frame 5, the reciprocating time of the placement device can be reduced when picking up the battery cells, thus reducing the overall consumption time.
[0036] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A photovoltaic cell layout device, comprising a fixing frame (1), characterized in that: The fixed frame (1) is externally equipped with a conveying assembly (2) and a placement plate (3). The fixed frame (1) is externally fixedly equipped with a mounting frame (4). The mounting frame (4) is internally fixedly equipped with multiple sets of support frames (5). The support frame (5) is internally slidably connected with a fixed rod (6). The fixed rod (6) is internally provided with a mounting groove (7). Both ends of the fixed rod (6) are fixedly equipped with baffles (8). A fixed box (9) is fixedly installed on the outer surface of a set of baffles (8). An electric push rod (10) is installed inside the fixed box (9). A suction cup assembly (11) is installed at the output end of the electric push rod (10). The support frame (5) is internally fixedly equipped with multiple sets of control belts (12). Gears (13) mesh with the outside of the control belts (12). A connecting mechanism (14) is provided outside the gears (13).
2. The photovoltaic cell layout equipment according to claim 1, characterized in that: The support frame (5) is composed of multiple sets of annular plates, and the multiple sets of support frames (5) are symmetrically arranged inside the mounting frame (4).
3. The photovoltaic cell layout equipment according to claim 1, characterized in that: One side of the baffle (8) is in contact with one side of the support frame (5), and the fixing box (9) is arranged in multiple sets between the support frames (5) and moves in a circular trajectory around the support frame (5).
4. The photovoltaic cell layout equipment according to claim 1, characterized in that: The connecting mechanism (14) includes a fixed shaft (1401), the outer surface of which is fixedly installed with the inside of the gear (13), a connecting ring (1402) is sleeved on the outside of the fixed shaft (1401), the connecting ring (1402) is located between the two sets of gears (13), and a connecting plate (1403) is fixedly installed on the outer surface of the connecting ring (1402).
5. A photovoltaic cell layout device according to claim 4, characterized in that: The mounting groove (7) is fitted with a connecting ring two (1404), and the outer surface of the connecting ring two (1404) is fixedly installed with the outer surface of the connecting plate (1403).
6. The photovoltaic cell layout equipment according to claim 5, characterized in that: One end of the fixed shaft (1401) is fixedly installed with a baffle (1405), and one side of the baffle (1405) is in contact with one side of the support frame (5).
7. A photovoltaic cell layout device according to claim 6, characterized in that: The support frame (5) has a limiting groove (15) inside, and a limiting plate (16) is slidably connected inside the limiting groove (15). A mounting base (17) is fixedly installed on the outer surface of the limiting plate (16). The outer surface of the fixed shaft (1401) is rotatably connected to the inside of the mounting base (17). A control motor (18) is installed inside the mounting base (17). The output end of the control motor (18) is fixedly installed on one end of the fixed shaft (1401).