Winding balancing device for electric power and electrical engineering

Abstract

The utility model is suitable for the field of electric power and electrical engineering equipment, and particularly relates to a winding balancing device for electric power and electrical engineering. The winding balancing device for the electric power and electrical engineering comprises a T-shaped base, a wire guiding mechanism and a winding mechanism are installed on the T-shaped base, the wire guiding mechanism comprises a wire guiding assembly and a clamping assembly, the wire guiding assembly comprises a front movable baffle disc, a rotating cylinder and a front positioning baffle disc, a positioning box is arranged on one side of the T-shaped base, and a positioning groove is formed in the other side of the T-shaped base. One end of the rotary drum sequentially penetrates through the T-shaped seat and the positioning box, and then the tail end part is provided with a pawl disc and a positioning seat; meanwhile, a clamping assembly is movably mounted on the positioning box; according to the winding balancing device for the electric power and electric engineering, by arranging the clamping assembly, stopping operation can be automatically conducted on the position of the pawl disc, the balance state is achieved, the pawl disc can only rotate in one direction and is not prone to being stressed to rotate, a wire at the position of the rotating cylinder is not prone to being knotted and loosened, and the service life of the wire is prolonged. And the quality of the wire coil wound and formed in the later period is further influenced.

Description

Technical Field

[0001] This utility model belongs to the field of power electrical engineering equipment, and in particular relates to a winding balancing device for power electrical engineering. Background Technology

[0002] Electrical engineering is an important branch of electrical engineering, which mainly studies the generation, transmission, distribution, and utilization of electrical energy, as well as the design, operation, and control of related equipment and systems. In the process of using electrical equipment, it is necessary to wind and reel the electrical wires into coils. Winding and reeling equipment is generally used for winding electrical wires into coils.

[0003] The winding and take-up equipment provided in related technologies mostly has this structural form: it includes a frame, on which a guide roller and a take-up roller are movably mounted at the front and back respectively. The take-up roller and the guide roller are arranged in a front-to-back distribution on the same side of the frame. The guide roller is rotatably mounted on the frame via a rotating shaft. A drive shaft is provided at the center of the take-up roller shaft. One side of the drive shaft is connected to the output end of a motor, and the motor is located on the frame.

[0004] When using this winding and rewinding equipment to wind electrical wires, the electrical wire to be wound is first conveyed along the outer surface of the conductor roller and then wound around the outer surface of the take-up roller. The motor is started, and the motor outputs kinetic energy to drive the take-up roller to rotate for winding the electrical wire. While the take-up roller is rotating to wind and shape the electrical wire, the conductor roller will also rotate simultaneously for guiding and tensioning the electrical wire.

[0005] This winding and take-up equipment has a simple structure and is easy to use, but it also has obvious problems and defects. For example, the guide roller is mounted on the frame by rotating the shaft. When the guide roller is hit, it can rotate in both directions, losing its balance. This can easily cause the winding that transmits displacement on the outside of the guide roller to shift and become loose, which in turn affects the quality of the take-up coil on the take-up roller in the later stage of winding.

[0006] In view of the problems in the background art mentioned above, the present invention aims to provide a winding balancing device for power electrical engineering. Utility Model Content

[0007] This invention provides a winding balancing device for power electrical engineering, which aims to solve the problem mentioned in the background art that the winding with displacement transmitted on the outside of the conductor roller is prone to positional displacement and slack, which in turn affects the quality of the winding reel on the take-up roller in the later stage of winding.

[0008] This utility model is implemented as follows: a winding balancing device for power electrical engineering, the winding balancing device for power electrical engineering comprising:

[0009] The T-shaped base has a wire guiding mechanism and a winding mechanism installed on it, and the wire guiding mechanism and the winding mechanism are arranged in a front-to-back pattern on the T-shaped base.

[0010] The wire guiding mechanism includes a wire guiding assembly and a locking assembly. The wire guiding assembly includes a front movable stop plate, a rotating drum, and a front positioning stop plate. The front movable stop plate is slidably mounted on the rotating drum, and the front positioning stop plate is fixedly mounted on the rotating drum. A positioning box is provided on one side of the T-shaped seat. A ratchet plate and a positioning seat are respectively installed at the end of the rotating drum after passing through the T-shaped seat and the positioning box. At the same time, a locking assembly is movably mounted on the positioning box.

[0011] The winding mechanism includes a winding assembly and a drive assembly. The winding assembly includes a rear movable baffle, a rotating drum, and a rear positioning baffle. The rear movable baffle is slidably mounted on the rotating drum, and the rear positioning baffle is fixedly mounted on the rotating drum. The drive assembly is located on one side of the T-shaped seat, and the end portion of the rotating drum, which is located at the axial position of the rear positioning baffle, is connected to the drive assembly after passing through the side wall of the T-shaped seat.

[0012] As a further embodiment of this utility model: a slide is provided on one side of the rear movable baffle, the slide is slidably mounted on the rotating drum, and positioning holes are provided on the slide and on the outer surface of the rotating drum between the rear movable baffle and the rear positioning baffle. The number of positioning holes on the slide is one, and the number of positioning holes on the outer surface of the rotating drum between the rear movable baffle and the rear positioning baffle is multiple.

[0013] As a further embodiment of this utility model: the drive assembly includes a transmission box and a servo motor. The end portion of the rotating cylinder between the rear movable baffle and the rear positioning baffle, after passing through the T-shaped seat, is connected to the inside of the transmission box. One end of the transmission box is connected to the output end of the servo motor. Both the servo motor and the transmission box are located on one side of the T-shaped seat, and a support plate is installed at the lower end of the servo motor. One end of the support plate is connected to one side of the transmission box.

[0014] As a further embodiment of this utility model: the positioning assembly includes a positioning frame and a positioning head. The positioning frame is rotatably mounted on the positioning box via a pin in the middle. One end of the positioning frame is provided with a positioning head, which is in pressing contact with the outside of the ratchet disc. The other end of the positioning frame is movably connected to the inside of the pressure cylinder, and the pressure cylinder is installed and fixed inside the positioning box.

[0015] As a further embodiment of this utility model: a pressure plate is slidably installed inside the pressure cylinder, and a compression spring is fitted inside the pressure cylinder, with the compression spring making contact with the outer side of the pressure plate; the upper end of the pressure plate and the lower end of the positioning frame are movably installed through a crank.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] Compared with current winding and take-up equipment, the aforementioned winding balancing device for power electrical engineering has the following advantages:

[0018] It has a locking component that is movably installed on the positioning box, and a ratchet disc and a positioning seat are installed at one end of the rotating drum, which passes through the T-shaped seat and the end part of the positioning box respectively.

[0019] The positioning assembly includes a positioning frame and a positioning head. The positioning frame is rotatably mounted on the positioning box via a pin. One end of the positioning frame has a positioning head that presses against the outer side of the ratchet disc. The other end of the positioning frame is movably connected to the inside of a pressure cylinder, which is fixedly installed inside the positioning box. A pressure plate is slidably installed inside the pressure cylinder, and a compression spring is fitted inside the pressure cylinder, pressing against the outer side of the pressure plate. The upper end of the pressure plate and the lower end of the positioning frame are movably connected via a crank.

[0020] Under the action of the elastic variable generated by the deformation of the compression spring, the pressure plate can be pushed to slide and displace, thereby causing the locking frame installed on the pressure plate to rotate through the pin shaft, resulting in tilting. The locking head set at one end of the locking frame is locked in the ratchet groove formed on the outside of the ratchet disk. When the ratchet disk rotates in the forward direction, the pressing locking head can move up and down along the outside of the ratchet distributed on the outside of the ratchet disk.

[0021] When the ratchet disc rotates in the opposite direction, the locking head locks into the ratchet groove formed on the outside of the ratchet disc, stopping the ratchet disc from rotating in the opposite direction and ensuring that the ratchet disc is not easy to rotate in the opposite direction. At the same time, when the ratchet disc is slightly impacted and is about to rotate slightly, the locking head locks into the ratchet groove formed on the outside of the ratchet disc, generating resistance and ensuring that the ratchet disc will not easily rotate.

[0022] This winding balancing device for electrical engineering can automatically stop the operation at the position of the ratchet disc by setting a locking component, so as to achieve a balanced state. This makes the ratchet disc only able to rotate in one direction and less likely to be rotated under force, so that the wire at the position of the rotating drum is less likely to be knotted or loose, thus affecting the quality of the coil formed later. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of a winding balancing device for power electrical engineering according to this utility model.

[0024] Figure 2 This is a front view of a winding balancing device for power electrical engineering according to this utility model.

[0025] Figure 3 This is a rear view of a winding balancing device for power electrical engineering according to this utility model.

[0026] Figure 4This is a side view of the positioning component of a winding balancing device for power electrical engineering according to this utility model.

[0027] In the diagram: 1-Front movable stop plate, 2-Rotating cylinder, 3-Front positioning stop plate, 4-T-shaped seat, 5-Positioning box, 6-Pawl plate, 7-Positioning seat, 8-Carding assembly, 9-Pattern, 10-Servo motor, 11-Transmission box, 12-Rear movable stop plate, 13-Positioning pin, 14-Slide, 15-Rear positioning stop plate, 16-Pressure plate, 17-Crank, 18-Carding bracket, 19-Pin, 20-Carding head, 21-Compression spring, 22-Pressure cylinder. Detailed Implementation

[0028] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0029] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.

[0030] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] Please see Figure 1-4 This utility model provides a technical solution: a winding balancing device for power electrical engineering, the winding balancing device for power electrical engineering comprising:

[0034] T-shaped base 4, the T-shaped base 4 is the skeleton of the entire winding balancing device for power electrical engineering, used to provide stable support for the entire winding balancing device for power electrical engineering, and also used to construct other components;

[0035] Among them, a wire guide mechanism and a winding mechanism are installed on the T-shaped base 4 respectively. The wire guide mechanism and the winding mechanism are arranged in front and behind on the T-shaped base 4. The wire guide mechanism is used to guide, tension and transmit displacement of the winding, while the winding mechanism is used to wind the transmitted wire.

[0036] The wire guiding mechanism includes a wire guiding assembly and a locking assembly. The wire guiding assembly includes a front movable baffle 1, a rotating drum 2, and a front positioning baffle 3. The front movable baffle 1 is slidably mounted on the rotating drum 2, and the front positioning baffle 3 is fixedly mounted on the rotating drum 2. The distance between the front movable baffle 1 and the front positioning baffle 3 on the rotating drum 2 can be adjusted according to the width of the winding to be processed. A positioning box 5 is provided on one side of the T-shaped seat 4. A pawl disc 6 and a positioning seat 7 are respectively installed on the end of the rotating drum 2 after passing through the T-shaped seat 4 and the positioning box 5. At the same time, a locking assembly 8 is movably mounted on the positioning box 5. The locking assembly 8 can automatically stop the operation at the position of the pawl disc 6, so that the pawl disc 6 can only rotate in one direction and is not easily rotated under force.

[0037] The winding mechanism includes a winding assembly and a drive assembly. The winding assembly includes a rear movable baffle 12, a rotating drum 2, and a rear positioning baffle 15. The rear movable baffle 12 is slidably mounted on the rotating drum 2, and the rear positioning baffle 15 is fixedly mounted on the rotating drum 2. The width of the final winding drum to be processed can be adjusted by changing the distance between the rear movable baffle 12 and the rear positioning baffle 15 on the rotating drum 2. The drive assembly is located on one side of the T-shaped seat 4, and the end portion of the rotating drum 2, which is located at the axial position of the rear positioning baffle 15, after passing through the side wall of the T-shaped seat 4, is connected to the drive assembly.

[0038] In this embodiment of the invention, when the winding balancing device for power electrical engineering is used, the processing distance positions of the conductor assembly and the winding assembly are adjusted according to the winding processing width requirements; at the same time, the winding to be processed is tensioned and transferred along the outer surface of the rotating drum 2 between the front movable baffle 1 and the front positioning baffle 3, and finally wound onto the outer surface of the rotating drum 2 between the rear movable baffle 12 and the rear positioning baffle 15.

[0039] At this time, the drive component is activated, and the drive component outputs kinetic energy to drive the rotating drum 2 between the rear movable baffle 12 and the rear positioning baffle 15 to rotate for winding the wire. When the rotating drum 2 between the rear movable baffle 12 and the rear positioning baffle 15 rotates to wind the wire, the wire will also be transferred along the outer surface of the rotating drum 2 between the front movable baffle 1 and the front positioning baffle 3. Through the friction between the wire and the outer surface of the rotating drum 2 between the front movable baffle 1 and the front positioning baffle 3, the rotating drum 2 between the front movable baffle 1 and the front positioning baffle 3 is pushed to rotate.

[0040] When the rotating drum 2 between the front movable stop plate 1 and the front positioning stop plate 3 rotates, it will drive the pawl disc 6 and the positioning seat 7 installed at one end of the rotating drum 2 to rotate simultaneously. The locking component 8 installed on the positioning box 5 can stop the rotating pawl disc 6 and achieve a balanced state. This ensures that the pawl disc 6 will not rotate in the opposite direction or easily touch and rotate, thereby affecting the position of the winding wire that transmits displacement on the outside of the rotating drum 2 between the front movable stop plate 1 and the front positioning stop plate 3, causing positional deviation and slack, and affecting the quality of the final coil of the winding wire.

[0041] Please see Figure 2 and Figure 3 In one embodiment of the present invention, a slide block 14 is provided on one side of the rear movable baffle 12. The slide block 14 is slidably mounted on the rotating cylinder 2. Positioning holes are provided on the slide block 14 and on the outer surface of the rotating cylinder 2 between the rear movable baffle 12 and the rear positioning baffle 15. The slide block 14 has a single positioning hole, while the rotating cylinder 2 between the rear movable baffle 12 and the rear positioning baffle 15 has multiple positioning holes.

[0042] When adjusting the straight-line distance between the rear movable baffle 12 and the rear positioning baffle 15 on the rotating drum 2, the positioning pin 13 is inserted into different positioning holes on the outer surface of the rotating drum 2 between the rear movable baffle 12 and the rear positioning baffle 15 by passing through a single positioning hole on the slide block 14 and inserting the end of the positioning pin 13 into the hole. This allows the straight-line distance between the rear movable baffle 12 and the rear positioning baffle 15 to be adjusted. At the same time, after the spool needs to be removed during winding and forming, the positioning pin 13 is removed and the front movable baffle 1 is pulled out, so that the formed spool can be removed from the outside of the rotating drum 2.

[0043] In addition, the method of adjusting the distance between the front movable baffle 1 and the front positioning baffle 3 is the same as the method of adjusting the straight distance between the rear movable baffle 12 and the rear positioning baffle 15.

[0044] Please see Figure 1 and Figure 2In one embodiment of the present invention, the drive assembly includes a transmission box 11 and a servo motor 10. The end portion of the rotating cylinder 2 between the rear movable baffle 12 and the rear positioning baffle 15, after passing through the T-shaped seat 4, is connected to the inside of the transmission box 11. One end of the transmission box 11 is connected to the output end of the servo motor 10. Both the servo motor 10 and the transmission box 11 are located on one side of the T-shaped seat 4, and a support plate 9 is installed at the lower end of the servo motor 10. One end of the support plate 9 is connected to one side of the transmission box 11. The support plate 9 is used to support the servo motor 10.

[0045] In an embodiment of this utility model, when a drive assembly is used to drive the rotating drum 2 between the rear movable baffle 12 and the rear positioning baffle 15 to rotate for winding the wire into a coil, the servo motor 10 is started. The servo motor 10 outputs mechanical energy to the transmission box 11. The mechanical energy is decelerated at the position of the transmission box 11 and then transmitted to the rotating drum 2 between the rear movable baffle 12 and the rear positioning baffle 15, so that the rotating drum 2 rotates slowly to realize the winding of the wire into a coil.

[0046] Please see Figure 3 and Figure 4 In one embodiment of the present invention, the positioning component 8 movably mounted on the positioning box 5 includes a positioning frame 18 and a positioning head 20. The positioning frame 18 is rotatably mounted on the positioning box 5 through a pin 19. One end of the positioning frame 18 is provided with a positioning head 20, which is in pressing contact with the outside of the ratchet disc 6. The other end of the positioning frame 18 is movably connected to the inside of the pressure cylinder 22, which is installed and fixed inside the positioning box 5.

[0047] Specifically, a pressure plate 16 is slidably installed inside the pressure cylinder 22, and a compression spring 21 is fitted inside the pressure cylinder 22. The compression spring 21 is in pressing contact with the outer side of the pressure plate 16. The upper end of the pressure plate 16 and the lower end of the positioning frame 18 are movably installed through a crank 17.

[0048] In an embodiment of this utility model, when the locking component 8, which is movably installed at the position of the positioning box 5, is used to cause unidirectional rotation of the ratchet disc 6 and to automatically stop the operation;

[0049] For example, under the action of the elastic variable generated by the deformation of the compression spring 21, the pressure plate 16 can be pushed to slide, thereby causing the locking bracket 18 installed on the pressure plate 16 to rotate through the pin 19 and tilt, locking the locking head 20 at one end of the locking bracket 18 into the ratchet groove formed on the outside of the ratchet disk 6. When the ratchet disk 6 rotates in the forward direction, the pressing locking head 20 can move up and down along the outside of the ratchet distributed on the outside of the ratchet disk 6.

[0050] When the ratchet disc 6 rotates in the reverse direction, the locking head 20 locks into the ratchet groove formed on the outside of the ratchet disc 6, stopping the ratchet disc 6 from rotating in the reverse direction and ensuring that the ratchet disc 6 is not easy to rotate in the reverse direction. At the same time, when the ratchet disc 6 is slightly impacted and is about to rotate slightly, the locking head 20 locks into the ratchet groove formed on the outside of the ratchet disc 6, generating resistance and ensuring that the ratchet disc 6 will not easily rotate, causing the rotating drum 2 between the front movable stop plate 1 and the front positioning stop plate 3 to rotate, pushing the wire conveyed on the outside of the rotating drum 2, causing the wire at the position of the rotating drum 2 to loosen and thus affecting the quality of the coil formed later.

[0051] Working principle and usage process of this utility model:

[0052] After the winding to be processed is tensioned and displaced along the outer surface of the rotating drum 2 between the front movable baffle 1 and the front positioning baffle 3, it is finally wound onto the outer surface of the rotating drum 2 between the rear movable baffle 12 and the rear positioning baffle 15.

[0053] Next, the drive assembly is started. The drive assembly outputs kinetic energy to drive the rotating drum 2 between the rear movable baffle 12 and the rear positioning baffle 15 to rotate for winding the wire. When the rotating drum 2 between the rear movable baffle 12 and the rear positioning baffle 15 rotates to wind the wire, the wire will also be transferred along the outer surface of the rotating drum 2 between the front movable baffle 1 and the front positioning baffle 3. The friction between the wire and the outer surface of the rotating drum 2 between the front movable baffle 1 and the front positioning baffle 3 will drive the rotating drum 2 between the front movable baffle 1 and the front positioning baffle 3 to rotate.

[0054] At the same time, when the rotating drum 2 between the front movable stop plate 1 and the front positioning stop plate 3 rotates, it will drive the pawl disc 6 and the positioning seat 7 installed at one end of the rotating drum 2 to rotate simultaneously. The locking component 8 installed on the positioning box 5 can stop the rotating pawl disc 6 and achieve a balanced state.

[0055] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A winding balancing device for power electrical engineering, comprising: T-shaped seat (4), characterized in that: A wire guide mechanism and a winding mechanism are respectively installed on the T-shaped base (4), and the wire guide mechanism and the winding mechanism are arranged in front and behind on the T-shaped base (4); The wire guiding mechanism includes a wire guiding assembly and a locking assembly. The wire guiding assembly includes a front movable baffle (1), a rotating drum (2), and a front positioning baffle (3). The front movable baffle (1) is slidably mounted on the rotating drum (2), and the front positioning baffle (3) is fixedly mounted on the rotating drum (2). A positioning box (5) is provided on one side of the T-shaped seat (4). A ratchet disc (6) and a positioning seat (7) are respectively installed on the end part of the rotating drum (2) after passing through the T-shaped seat (4) and the positioning box (5). At the same time, a locking assembly (8) is movably mounted on the positioning box (5). The winding mechanism includes a winding assembly and a drive assembly. The winding assembly includes a rear movable baffle (12), a rotating drum (2), and a rear positioning baffle (15). The rear movable baffle (12) is slidably mounted on the rotating drum (2), and the rear positioning baffle (15) is fixedly mounted on the rotating drum (2). The drive assembly is located on one side of the T-shaped seat (4). The end portion of the rotating drum (2) located at the axial position of the rear positioning baffle (15) after passing through the side wall of the T-shaped seat (4) is connected to the drive assembly.

2. The winding balancing device for power electrical engineering as described in claim 1, characterized in that: The rear movable baffle (12) is provided with a slide (14) on one side. The slide (14) is slidably mounted on the rotating drum (2). Positioning holes are provided on the slide (14) and on the outer surface of the rotating drum (2) between the rear movable baffle (12) and the rear positioning baffle (15). The number of positioning holes on the slide (14) is one, while the number of positioning holes on the outer surface of the rotating drum (2) between the rear movable baffle (12) and the rear positioning baffle (15) is multiple.

3. The winding balancing device for power electrical engineering as described in claim 1, characterized in that: The drive assembly includes a transmission box (11) and a servo motor (10). The end of the rotating drum (2) between the rear movable baffle (12) and the rear positioning baffle (15) after passing through the T-shaped seat (4) is connected to the inside of the transmission box (11). One end of the transmission box (11) is connected to the output end of the servo motor (10). Both the servo motor (10) and the transmission box (11) are located on one side of the T-shaped seat (4), and a support plate (9) is installed at the lower end of the servo motor (10). One end of the support plate (9) is connected to one side of the transmission box (11).

4. The winding balancing device for power electrical engineering as described in claim 1, characterized in that: The positioning assembly (8) includes a positioning frame (18) and a positioning head (20). The positioning frame (18) is rotatably mounted on the positioning box (5) via a pin (19). One end of the positioning frame (18) is provided with a positioning head (20), which is in contact with the outer side of the ratchet disc (6). The other end of the positioning frame (18) is movably connected to the inside of the pressure cylinder (22), which is installed and fixed inside the positioning box (5).

5. The winding balancing device for power electrical engineering as described in claim 4, characterized in that: A pressure plate (16) is slidably installed inside the pressure cylinder (22), and a compression spring (21) is fitted inside the pressure cylinder (22). The compression spring (21) is pressed against the outside of the pressure plate (16). The upper end of the pressure plate (16) and the lower end of the positioning frame (18) are movably installed through a crank (17).

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