Integrated coke oven bleeder cover

Abstract

The utility model discloses an integrated coke oven bleeder cover which comprises a cylinder body and a cover plate arranged at the top of the cylinder body, an overturning mechanism for driving the cover plate to overturn is arranged on the cylinder body, and the overturning mechanism is connected with a driving mechanism; the overturning mechanism comprises an overturning arm, one end of the overturning arm is connected with the cover plate, and the two sides of the overturning arm are hinged to supporting frames symmetrically arranged on the side wall of the barrel body respectively; a horizontal mounting plate is arranged between the two supporting frames, one side of the mounting plate and the side wall of the barrel are integrally arranged, and the cover plate is connected with the mounting plate through a linkage mechanism; the pipe cover is integrally formed, the problem that a split type pipe cover is prone to being impacted and damaged by waste gas due to the fact that a gap exists in the center of the pipe cover is solved, when the turnover mechanism drives the cover plate to turn over, the linkage mechanism is arranged to enable the turnover mechanism to drive the cover plate to rotate, the cover plate can be jacked up by a certain distance and then turned over after being far away from the cylinder body, and therefore the cover plate can be conveniently turned over. The contact part of the cover plate and the barrel is prevented from being abraded, and the service life of the cover plate is prolonged.

Description

TECHNICAL FIELD

[0001] The utility model relates to coke oven diffuser pipe technical field, concretely relates to an integrated coke oven diffuser pipe cover. BACKGROUND

[0002] The diffuser pipe is a kind of device specially used to discharge the air or gas in the pipeline, and the gas with higher pressure and faster flow rate is diffused to protect the downstream equipment from overpressure, currently, the diffuser pipe cover is usually set as split, is composed of two semicircular cover plates, and the diffuser pipe is opened by the relative rotation of the two cover plates during diffusing, since there is a gap between the two cover plates, the high-temperature waste gas during diffusing will impact the side of cover plate, so that the opposite end of cover plate is damaged seriously, the service life of cover plate is shortened, and sometimes the opening or closing of diffuser pipe needs to be completed by relying on manual operation, so the operation efficiency is reduced, the high-temperature waste gas generated in the coke oven waste gas diffusing process can cause high-temperature impact on the operator, and there is certain safety hazard. UTILITY MODEL CONTENTS

[0003] The utility model needs to solve the technical problem to provide an integrated coke oven diffuser pipe cover, can solve the problem that split type pipe cover exists gap in pipe cover center, is vulnerable to waste gas impact damage, low life, reduce the wear degree of cover plate, avoid cover plate to be subjected to high-temperature impact damage, improve the service life of cover plate.

[0004] To solve the above technical problem, the technical scheme adopted by the utility model is as follows.

[0005] The integrated coke oven diffuser pipe cover includes cylinder and the cover plate installed on the top of cylinder, the cylinder is installed with the turnover mechanism that drives the cover plate overturning and controls the opening and closing of diffuser pipe, the turnover mechanism is connected with the drive mechanism that is integrally arranged on the cylinder and controls the action of turnover mechanism;The turnover mechanism includes turnover arm, one end of turnover arm is connected with cover plate, and the turnover arm is hingedly connected with the support frame that is symmetrically arranged on the side wall of cylinder on both sides;Horizontal mounting plate is arranged between the two support frames, and one side of mounting plate is integrally arranged with the side wall of cylinder, and the cover plate is connected with mounting plate through linkage mechanism, which lifts the cover plate by a distance during turnover to prevent the wear of contact part between cover plate and cylinder.

[0006] The above-mentioned integrated coke oven diffuser pipe cover, the turnover arm includes two symmetrically arranged bending rods, the bending rod includes horizontal part and bending part, the horizontal part and the bending part are connected through the first reinforcing rod, and the second reinforcing rod is connected between the two bending parts.

[0007] The above-mentioned integrated coke oven diffuser pipe cover, the linkage mechanism includes the first hinged seat that is symmetrically arranged on the mounting plate, the pull rod is hingedly connected on the first hinged seat, and the other end of pull rod is hingedly connected with cover plate.

[0008] The aforementioned integrated coke oven vent pipe cover has a first reinforcing rib and a second reinforcing rib on the top of the cover plate, which are arranged in a cross shape. The first reinforcing rib is parallel to the mounting plate, and vertical connecting plates are provided at both ends of the first reinforcing rib, which are connected to the end of the tilting arm. A third reinforcing rib is provided at the end of the second reinforcing rib near the mounting plate, and the third reinforcing rib is perpendicular to the second reinforcing rib. Vertical side plates are provided at both ends of the third reinforcing rib, and the bottom of the vertical side plates are hinged to the tie rod.

[0009] The aforementioned integrated coke oven vent pipe cover includes a driving mechanism comprising a hydraulic cylinder mounted on the side wall of the cylinder, with the movable end of the hydraulic cylinder connected to a tilting arm.

[0010] The aforementioned integrated coke oven vent pipe cover has a counterweight at the end of the tilting arm away from the cover plate. This counterweight is designed to open the cover plate and release vents under its own weight if the drive mechanism fails. The weight of the counterweight is greater than the weight of the cover plate.

[0011] The aforementioned integrated coke oven vent pipe cover also includes a buffer mechanism installed at the lower part of the cylinder body to buffer the rotation of the tilting arm; the buffer mechanism includes a bottom plate, a top plate, and a buffer spring, one end of the buffer spring is connected to the top plate, the other end of the buffer spring is connected to the bottom plate, and the bottom plate is installed on the side wall of the cylinder body and is inclined upward.

[0012] The aforementioned integrated coke oven vent pipe cover has refractory fiber blocks installed inside the cover plate to prevent damage to the cover plate due to the impact of high-temperature exhaust gas.

[0013] The technological advancements achieved by this utility model are as follows, due to the adoption of the above technical solutions.

[0014] This utility model provides an integrated coke oven vent pipe cover. The pipe cover is integrally formed, which solves the problem of the split pipe cover being easily damaged by the impact of exhaust gas due to the gap in the center of the pipe cover. When the flipping mechanism drives the cover plate to flip, a linkage mechanism is set so that when the flipping mechanism drives the cover plate to rotate, it can first lift the cover plate a certain distance away from the cylinder before flipping, avoiding wear at the contact point between the cover plate and the cylinder. At the same time, refractory fiber blocks are set inside the cover plate, which can prevent the cover plate from being damaged by high temperature impact and improve the service life of the cover plate.

[0015] This invention also incorporates a buffer mechanism, which allows the tilting arm to gradually stabilize when it reaches its limit, preventing it from directly impacting the cylinder and damaging the venting pipe when it tilts downwards, thus improving operational safety.

[0016] This invention integrates a cover plate, a flipping mechanism, and a driving mechanism onto the venting pipe. The driving mechanism drives the cover plate to flip and open the venting pipe to release high-temperature exhaust gas, thereby improving the venting efficiency of the venting pipe. Since this invention does not require manual operation, it can also avoid damage to the human body during the venting process, thus improving operational safety. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the specific structure of the present utility model;

[0018] Figure 2 This is the front view of the present invention;

[0019] Figure 3 This is an internal sectional view of the present invention;

[0020] Figure 4 This is a diagram showing the state of the cover plate of this utility model when it is open;

[0021] Figure 5 This is a schematic diagram of the specific structure of the cylindrical body described in this utility model;

[0022] Figure 6 This is a schematic diagram of the specific structure of the tilting arm described in this utility model;

[0023] Figure 7 This is a schematic diagram showing the specific structure of the installation of the refractory fiber blocks inside the cover plate of this utility model;

[0024] Figure 8 This is a schematic diagram of the specific structure of the buffer mechanism described in this utility model.

[0025] The components are: 1. Cylinder body, 2. Cover plate, 3. Support frame, 4. Tilting arm, 5. Counterweight block, 6. Mounting plate, 7. First hinge seat, 8. Tie rod, 9. Hydraulic cylinder, 10. Second hinge seat, 11. Hinge shaft, 12. Vertical connecting plate, 13. Refractory fiber block, 14. First reinforcing rib plate, 15. Second reinforcing rib plate, 16. Fourth reinforcing rib plate, 17. Vertical side plate, 18. Horizontal part, 19. Bending part, 20. First reinforcing rod, 21. Second reinforcing rod, 22. Welded plate, 23. Hydraulic cylinder mounting seat, 24. Extension frame, 25. Buffer mechanism, 26. Bolt, 27. Pad, 28. Shim, 29. Bottom plate, 30. Top plate, 31. Buffer spring, 32. Lower sleeve, 33. Upper sleeve. Detailed Implementation

[0026] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0027] Integrated coke oven vent pipe cover, such as Figures 1 to 8As shown, it includes a cylinder 1 and a cover plate 2 installed on the top of the cylinder 1. A flipping mechanism that drives the cover plate 2 to flip is installed on the cylinder 1. The flipping mechanism is connected to a drive mechanism integrally set on the cylinder 1.

[0028] The flipping mechanism includes a flipping arm 4, one end of which is connected to the cover plate 2. The two sides of the flipping arm 4 are respectively hinged to the support frame 3 symmetrically arranged on the side wall of the cylinder 1. The flipping arm 4 rotates under the drive of the drive mechanism, thereby causing the cover plate 2 to flip.

[0029] A second hinge seat 10 is provided on the outside of the support frame 3, and the flip arm 4 is connected to the second hinge seat 10 through the hinge shaft 11.

[0030] The support frame 3 is arranged in an inverted right triangle, and the support frame 3 is connected to the side wall of the cylinder 1 by a gasket 28.

[0031] The drive mechanism includes a hydraulic cylinder 9 mounted on the side wall of the cylinder 1 via a hydraulic cylinder mounting seat 23, such as Figure 2 As shown, the movable end of the hydraulic cylinder 9 is connected to the tilting arm 4, and the tilting arm 4 can rotate around the hinge shaft 11 by extending and retracting the movable end of the hydraulic cylinder 9.

[0032] The drive mechanism can be directly welded to the side wall of the cylinder 1, or it can be connected to the cylinder 1 by welding a welding plate 22 that fits the side wall of the cylinder 1.

[0033] The tilting arm 4 includes two symmetrically arranged bending rods, such as Figure 6 As shown, the bending rod includes a horizontal part 18 and a bending part 19. The horizontal part 18 and the bending part 19 are connected by a first reinforcing rod 20, and the two bending parts 19 are connected by a number of second reinforcing rods 21 to ensure the stability of the tilting arm 4.

[0034] A horizontal mounting plate 6 is installed between the two support frames 3, such as Figure 5 As shown, the mounting plate 6 is integrally set with the side wall of the cylinder 1 on one side. The cover plate 2 is connected to the mounting plate 6 through a linkage mechanism. When the tilting arm 4 rotates, it can lift the cover plate 2 up a certain distance to avoid wear at the contact point between the cover plate 2 and the cylinder 1, thus affecting the service life of the cover plate.

[0035] The linkage mechanism includes a first hinge seat 7 symmetrically arranged on the mounting plate 6, a pull rod 8 hinged on the first hinge seat 7, and the other end of the pull rod 8 hinged to the cover plate 2.

[0036] When the cover plate 2 is flipped by the flipping arm 4, the linkage mechanism works in conjunction with the cover plate 2 to achieve the flipping and resetting of the cover plate 2.

[0037] The top of the cover plate 2 is provided with a first reinforcing rib plate 14 and a second reinforcing rib plate 15, which are arranged in a cross shape.

[0038] The first reinforcing rib plate 14 is arranged parallel to the mounting plate 6, and vertical connecting plates 12 are respectively provided at both ends of the first reinforcing rib plate 14. The vertical connecting plates 12 are connected to the ends of the tilting arm 4.

[0039] A third reinforcing rib 16 is provided at the end of the second reinforcing rib 15 near the mounting plate 6. The third reinforcing rib 16 is perpendicular to the second reinforcing rib 15. Vertical side plates 17 are provided at both ends of the third reinforcing rib 16. The bottom of the vertical side plates 17 is hinged to the tie rod 8.

[0040] like Figure 3 As shown, the cover plate 2 is also provided with refractory fiber blocks 13. When high-temperature exhaust gas is discharged, the refractory layer blocks the high-temperature exhaust gas, preventing the high-temperature exhaust gas from directly contacting the cover plate 2 and preventing the cover plate 2 from being damaged by high-temperature impact.

[0041] Specifically, such as Figure 7 As shown, the refractory fiber block 13 has a threaded hole in the middle, the cover plate 2 has a threaded groove, and a pad 27 is provided between the refractory fiber block 13 and the cover plate 2. The bolt 26 passes through the central threaded hole of the refractory fiber block 13, the central threaded hole of the pad 27, and the threaded groove on the cover plate 2 in one threaded connection.

[0042] A counterweight 5 is provided at the end of the tilting arm 4 away from the cover plate 2. The weight of the counterweight 5 is greater than the weight of the cover plate 2. When the oil cylinder in the drive mechanism fails, the counterweight 5 can drive the cover plate 2 to tilt under its own weight, open the vent pipe to release the high-temperature exhaust gas, and avoid the high-temperature exhaust gas from accumulating inside the vent pipe and causing safety hazards.

[0043] The number of counterweights 5 can be selected according to actual needs. In this embodiment, there are two counterweights 5, and the counterweights 5 are installed on the tilting arm 4 by bolt assembly.

[0044] The lower part of the cylinder 1 is also equipped with a buffer mechanism 25, which acts as a buffer. Figure 8 As shown, the buffer mechanism includes a bottom plate 29, a top plate 30, and a buffer spring 31. One end of the buffer spring 31 is connected to the top plate 30, and the other end of the buffer spring 31 is connected to the bottom plate 29. The bottom plate 29 is installed on the side wall of the cylinder 1 and is inclined upward.

[0045] The base plate 29 is mounted on the extension frame 24 on the cylinder 1. The base plate 29 is provided with a lower sleeve 32 that is sleeved around the buffer spring 31. The top plate 30 is provided with an upper sleeve 33 that is sleeved around the buffer spring 31. The lower sleeve 32 is slidably mounted inside the upper sleeve 33.

[0046] When the venting pipe needs to be opened, the retraction of the movable end of the hydraulic cylinder 9 drives the tilting arm 4 to rotate around the hinge shaft 11. At the same time, with the cooperation of the linkage mechanism, the cover plate 2 is lifted a certain distance before being tilted, so as to avoid wear between the cover plate 2 and the cylinder 1 when it is tilted, thereby opening the venting pipe to discharge the exhaust gas.

[0047] At the same time, after the tilting arm 4 tilts to a certain angle, it comes into contact with the buffer mechanism and slowly stops rotating under the action of the buffer mechanism to avoid the tilting arm 4 hitting the cylinder and causing damage to the cylinder.

[0048] When venting is not required, the movable end of the hydraulic cylinder 9 extends and pushes upward against the tilting arm 4 to prevent the tilting arm 4 from rotating under the weight of the counterweight block 5, so that the cover plate 2 covers the cylinder 1 and seals the venting pipe.

[0049] This utility model features an integrally molded cover plate, which solves the problem of split-type pipe covers being easily damaged by exhaust gas impact due to gaps in the center of the cover. When the flipping mechanism drives the cover plate to rotate, a linkage mechanism is set up so that when the flipping mechanism drives the cover plate to rotate, it can first lift the cover plate a certain distance away from the cylinder before flipping it, avoiding wear at the contact point between the cover plate and the cylinder. At the same time, refractory fiber blocks are set inside the cover plate, which can prevent the cover plate from being damaged by high temperature impact and improve the service life of the cover plate.

[0050] This invention also incorporates a buffer mechanism, which allows the tilting arm to gradually stabilize when it reaches its limit, preventing it from directly impacting the cylinder and damaging the venting pipe when it tilts downwards, thus improving operational safety.

[0051] Because the cover plate, cylinder, tilting mechanism, and drive mechanism are integrated into one unit, the venting pipe can be opened quickly, improving operational efficiency. At the same time, no manual operation is required to open the venting pipe, avoiding high-temperature damage to the human body caused by the high-temperature exhaust gas when the venting pipe is opened, thus ensuring the safety of the equipment during operation.

Claims

1. An integrated coke oven vent pipe cover, characterized in that: The device includes a cylinder (1) and a cover plate (2) installed on the top of the cylinder (1). A flipping mechanism is installed on the cylinder (1) to drive the cover plate (2) to flip and control the opening and closing of the vent pipe. The flipping mechanism is connected to a drive mechanism that is integrally set on the cylinder (1) and controls the operation of the flipping mechanism. The flipping mechanism includes a flipping arm (4). One end of the flipping arm (4) is connected to the cover plate (2). Both sides of the flipping arm (4) are respectively hinged to support frames (3) symmetrically set on the side wall of the cylinder (1). A horizontal mounting plate (6) is set between the two support frames (3). One side of the mounting plate (6) is integrally set with the side wall of the cylinder (1). The cover plate (2) and the mounting plate (6) are connected by a linkage mechanism that lifts the cover plate (2) a certain distance when flipping to prevent wear at the contact point between the cover plate (2) and the cylinder (1).

2. The integrated coke oven vent pipe cover according to claim 1, characterized in that: The flipping arm (4) includes two symmetrically arranged bending rods, each including a horizontal part (18) and a bending part (19). The horizontal part (18) and the bending part (19) are connected by a first reinforcing rod (20), and the two bending parts (19) are connected by a plurality of second reinforcing rods (21).

3. The integrated coke oven vent pipe cover according to claim 1, characterized in that: The linkage mechanism includes a first hinge seat (7) symmetrically arranged on the mounting plate (6), a pull rod (8) is hinged on the first hinge seat (7), and the other end of the pull rod (8) is hinged to the cover plate (2).

4. The integrated coke oven vent pipe cover according to claim 3, characterized in that: The top of the cover plate (2) is provided with a first reinforcing rib plate (14) and a second reinforcing rib plate (15), which are arranged in a cross shape. The first reinforcing rib plate (14) is arranged parallel to the mounting plate (6), and vertical connecting plates (12) are respectively provided at both ends of the first reinforcing rib plate (14). The vertical connecting plates (12) are connected to the end of the flip arm (4). A third reinforcing rib plate (16) is provided at the end of the second reinforcing rib plate (15) near the mounting plate (6). The third reinforcing rib plate (16) is arranged perpendicular to the second reinforcing rib plate (15). Vertical side plates (17) are respectively provided at both ends of the third reinforcing rib plate (16). The bottom of the vertical side plate (17) is hinged to the pull rod (8).

5. The integrated coke oven vent pipe cover according to claim 1, characterized in that: The drive mechanism includes a hydraulic cylinder (9) mounted on the side wall of the cylinder (1), and the movable end of the hydraulic cylinder (9) is connected to the tilting arm (4).

6. The integrated coke oven vent pipe cover according to claim 1, characterized in that: The end of the tilting arm (4) away from the cover plate (2) is provided with a counterweight (5) that can drive the cover plate (2) to open and release under its own weight after the drive mechanism is damaged. The weight of the counterweight (5) is greater than the weight of the cover plate (2).

7. The integrated coke oven vent pipe cover according to claim 1, characterized in that: The lower part of the cylinder (1) is also equipped with a buffer mechanism (25) that plays a buffering role when the tilting arm (4) rotates; the buffer mechanism includes a bottom plate (29), a top plate (30) and a buffer spring (31). One end of the buffer spring (31) is connected to the top plate (30), and the other end of the buffer spring (31) is connected to the bottom plate (29). The bottom plate (29) is installed on the side wall of the cylinder (1) and is inclined upward.

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