Microbial fermentation device

Abstract

The utility model relates to the technical field of microbial fermentation, and discloses a microbial fermentation device which comprises a shell, an air heater is arranged at the bottom of the rear side of the shell, a second motor is installed on the lower middle portion of the right side of the air heater, air guide pipes are installed on the left side and the right side of the outer wall of the second motor, and one end of each air guide pipe is communicated with an air bellow. A ventilation hole is formed in the middle lower part of the outer wall of the air bellow, a grating plate is mounted on the inner side of the air bellow, a fermentation tank is mounted on the inner side of the shell, a plurality of mounting plates are fixedly connected to the outer wall of the fermentation tank at equal intervals, and connecting rods are fixedly connected to the middles of the mounting plates. According to the utility model, the air guide pipes are arranged on the left side and the right side of the outer wall of the hot-air blower, after the hot-air blower is started, blown air can bring heat to the air bellow through the air guide pipes, the fans around the fermentation tank blow hot air to two ends, the temperature balance of the fermentation tank is ensured, and meanwhile, the ventilation holes in the outer side of the air bellow can discharge part of air to prevent the pressure in the tank from being too high.

Description

Technical Field

[0001] This utility model relates to the field of microbial fermentation technology, and in particular to a microbial fermentation device. Background Technology

[0002] Microbial fermentation refers to the process by which microorganisms, under aerobic or anaerobic conditions, oxidize and decompose organic matter through catabolism, and simultaneously synthesize their own cellular substances and metabolic products through anabolism using intermediate products and energy generated from catabolism. Simply put, it is the process by which microorganisms use substrates to grow, reproduce, and produce useful substances.

[0003] Microbial fermentation uses microbial fermentation equipment, also known as fermentation tanks, which are containers that provide a good environment for the operation of a specific biochemical process of microorganisms. In industrial fermentation, it generally refers to equipment for deep cultivation of microorganisms. It is usually made of stainless steel cylinder and is the place for cultivating and fermenting various microorganisms. It has good sealing properties to prevent the microorganisms from being contaminated. It is available in different volume specifications to meet the needs of different production scales.

[0004] In existing technologies, mechanically stirred and ventilated fermenters utilize mechanical stirrers to generate strong stirring and mixing of the fermentation broth within the fermenter. Simultaneously, sterile air is introduced through a distributor at the bottom, causing the air to form microbubbles in the fermentation broth and fully contact and mix with it. This provides sufficient oxygen for aerobic microorganisms, meeting their growth and metabolic needs. During fermentation, the fermentation temperature is controlled by a heating and cooling system, and the pH value is adjusted by adding substances such as acids and alkalis, allowing microorganisms to multiply and synthesize target products under suitable environmental conditions. Microbial fermentation has strict temperature requirements, so a temperature control system is installed inside the tank to regulate the temperature and ensure microbial activity. However, uneven temperature coverage by the temperature control system leads to reduced microbial activity, and the high pressure inside the tank is also detrimental to the activity of fermenting bacteria. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a microbial fermentation device, which aims to improve the problems in the prior art where the temperature control system has uneven temperature coverage, resulting in reduced microbial activity, and the large pressure inside the tank is not conducive to the activity of fermentation bacteria.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a microbial fermentation device, comprising a shell, a hot air blower disposed at the bottom rear side of the shell, a second motor mounted on the lower right side of the hot air blower, air ducts mounted on both the left and right sides of the outer wall of the second motor, one end of the air ducts connected to an air box, ventilation holes provided in the lower middle part of the outer wall of the air box, a grid plate mounted on the inner side of the air box, a fermentation tank mounted on the inner side of the shell, multiple mounting plates fixedly connected at equal intervals on the outer wall of the fermentation tank, a connecting rod fixedly connected to the middle of the mounting plates, a fixing frame fixedly connected to the outer side of the shell, crossbeams fixedly connected at equal intervals at the top of the fixing frame, a fixing block fixedly connected to the middle of the top wall of the crossbeam, a cover plate mounted on the bottom of the crossbeam, a bracket mounted on the front side of the shell, and a screening mechanism fixedly connected to the top of the bracket, the screening mechanism being used to crush and screen microbial materials.

[0007] As a further description of the above technical solution:

[0008] The screening mechanism includes a fixed plate fixedly connected to the top of a support. Multiple mounting blocks are fixedly connected at equal intervals on the right side of the fixed plate. Multiple crushers are mounted on the left and right ends of each mounting block. Gears are fixedly connected to the front and rear ends of each crusher. A second fixed block is mounted on the front side of each crusher. A fourth motor is fixedly connected to the right end of the second fixed block. A gear is fixedly connected to the output end of the fourth motor. A feed chute is mounted on the top of each mounting block. A filter screen is mounted on the bottom of each mounting block. A telescopic rod is fixedly connected to the top of the filter screen. A locking block is fixedly connected to the top of the telescopic rod. A support rod is mounted inside the locking block. A turntable is fixedly connected to the end of the support rod. A fifth motor is mounted in the middle of the outer side of the turntable. A belt is mounted on the outer side of the turntable.

[0009] As a further description of the above technical solution:

[0010] A handle is fixedly connected to the rear side of the top wall of the cover plate, and an anti-slip sleeve is rotatably connected to the outer wall of the handle.

[0011] As a further description of the above technical solution:

[0012] A discharge valve is installed at the bottom of the outer casing, and a discharge pipe is installed on the right side of the discharge valve.

[0013] As a further description of the above technical solution:

[0014] A wire is installed on the right side of the second motor, and a controller is installed at the end of the wire.

[0015] As a further description of the above technical solution:

[0016] A motor is fixedly connected to the inner side of the fixed block, and a rotating shaft is fixedly connected to the output end of the motor.

[0017] As a further description of the above technical solution:

[0018] Both sides of the rotating shaft are fixedly connected to a fixing rod, and a stirring blade is installed at the end of the fixing rod.

[0019] As a further description of the above technical solution:

[0020] A motor is installed at the bottom of the connecting rod, and a fan is installed at the output end of the motor.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, a hot air blower is provided on the rear side of the outer shell. Air guide pipes are installed on both the left and right sides of the outer wall of the hot air blower. One end of the air guide pipe is connected to the air box. After the hot air blower is started, the blown air will carry the heat to the air box through the air guide pipe, and then blow it to the fermentation tank through the grid plate installed on the inner side of the air box. The fan around the fermentation tank blows the hot air to both ends to form a heat circulation, ensuring that the temperature of the fermentation tank is balanced. At the same time, the ventilation holes on the outside of the air box can discharge some air to prevent the pressure inside the tank from being too high.

[0023] 2. In this utility model, the material is put into the feed trough, and the material falls into the crusher for crushing. The crushed material is screened by the vibration of the filter screen. The screened material falls into the fermentation tank and is finer and more easily reacts with oxygen. Attached Figure Description

[0024] Figure 1 This is a perspective view of a microbial fermentation device proposed in this utility model;

[0025] Figure 2 This is a front view of a microbial fermentation device proposed in this utility model;

[0026] Figure 3 This is a side view of a microbial fermentation device proposed in this utility model;

[0027] Figure 4 This is a partial structural schematic diagram of a microbial fermentation device proposed in this utility model;

[0028] Figure 5 This is a partial structural exploded view of a microbial fermentation device proposed in this utility model;

[0029] Figure 6 This is a schematic diagram of the screening mechanism of a microbial fermentation device proposed in this utility model.

[0030] Legend:

[0031] 1. Outer shell; 2. Screening mechanism; 201. Fixing plate; 202. Mounting block; 203. Fixing block two; 204. Motor four; 205. Filter screen; 206. Turntable; 207. Belt; 208. Motor five; 209. Clamping block; 210. Crusher; 211. Gear; 212. Feed chute; 213. Telescopic rod; 214. Support rod; 3. Fixing frame; 4. Fixing block one; 5. Motor one; 6. Cover plate; 7. 1. Handle; 8. Anti-slip sleeve; 9. Crossbeam; 10. Hot air blower; 11. Controller; 12. Wire; 13. Motor II; 14. Air duct; 15. Air box; 16. Bracket; 17. Grating; 18. Mounting plate; 19. Connecting rod; 20. Motor III; 21. Fan; 22. Fixing rod; 23. Stirring blade; 24. Fermentation tank; 25. Ventilation hole; 26. Discharge valve; 27. Discharge pipe; 28. Rotating shaft. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figure 1 , Figure 4 and Figure 5This utility model provides an embodiment of a microbial fermentation device, comprising a shell 1, a hot air blower 10 disposed at the bottom rear side of the shell 1, a motor 13 mounted on the lower right side of the hot air blower 10, air ducts 14 mounted on the left and right sides of the outer wall of the motor 13, one end of the air duct 14 connected to an air box 15, ventilation holes 25 opened in the lower middle part of the outer wall of the air box 15, a grid plate 17 mounted on the inner side of the air box 1, a fermentation tank 24 mounted on the inner side of the shell 1, multiple mounting plates 18 fixedly connected at equal intervals on the outer wall of the fermentation tank 24, a connecting rod 19 fixedly connected to the middle of the mounting plates 18, a fixing frame 3 fixedly connected to the outer side of the shell 1, a crossbeam 9 fixedly connected at equal intervals at the top of the fixing frame 3, a fixing block 4 fixedly connected to the middle of the top wall of the crossbeam 9, a cover plate 6 mounted on the bottom of the crossbeam 9, a bracket 16 mounted on the front side of the shell 1, and the shell 1... A hot air blower 10 is installed at the rear. Air ducts 14 are installed on both the left and right sides of the outer wall of the hot air blower 10. One end of the air duct 14 is connected to the air box 15. After the hot air blower 10 is started, the blown air will carry the heat to the air box 15 through the air duct 14, and then blow it to the fermentation tank 24 through the grid plate 17 installed inside the air box 15. The fan 21 around the fermentation tank 24 blows the hot air to both ends to form a heat circulation, ensuring that the temperature of the fermentation tank 24 is uniform. At the same time, the ventilation hole 25 on the outside of the air box 15 can exhaust some air to prevent the pressure inside the tank from being too high. A screening mechanism 2 is fixedly connected to the top of the support 16. The screening mechanism 2 is used to crush and screen microbial materials. A motor 5 is fixedly connected to the inner side of the fixed block 4. A rotating shaft 28 is fixedly connected to the output end of the motor 5. A motor 20 is installed at the bottom of the connecting rod 19. A fan 21 is installed at the output end of the motor 20.

[0034] Specifically, a hot air blower 10 is installed at the bottom rear side of the outer casing 1. A second motor 13 is installed on the lower right side of the hot air blower 10. Air ducts 14 are installed on both the left and right sides of the outer wall of the second motor 13. One end of each air duct 14 is connected to a wind box 15. A ventilation hole 25 is opened in the lower middle part of the outer wall of the wind box 15. A grille 17 is installed on the inner side of the wind box 15. A fermentation tank 24 is installed inside the outer casing 1. Multiple mounting plates 18 are fixedly connected at equal intervals to the outer wall of the fermentation tank 24. A connecting rod 19 is fixedly connected to the middle of each mounting plate 18. The hot air blower 10 is located at the rear side of the outer casing 1. Air ducts 14 are installed on both the left and right sides of the outer wall. One end of the air duct 14 is connected to the air box 15. The bottom end of the connecting rod 19 is equipped with a motor 20. The output end of the motor 20 is equipped with a fan 21. After the hot air blower 10 is started, the blown air will carry the heat to the air box 15 through the air duct 14, and then blow it to the fermentation tank 24 through the grid plate 17 installed inside the air box 15. The fan 21 around the fermentation tank 24 blows the hot air to both ends to form a heat circulation, ensuring that the temperature of the fermentation tank 24 is balanced. At the same time, the ventilation holes 25 on the outside of the air box 15 can exhaust some air to prevent the pressure inside the tank from being too high.

[0035] Reference Figure 2 , Figure 3 and Figure 6 The screening mechanism 2 includes a fixed plate 201, which is fixedly connected to the top of the support 16. Multiple mounting blocks 202 are fixedly connected at equal intervals on the right side of the fixed plate 201. Multiple crushers 210 are mounted on both the left and right ends of the mounting blocks 202. Gears 211 are fixedly connected to the front and rear ends of each crusher 210. A second fixed block 203 is mounted on the front side of each crusher 210. A fourth motor 204 is fixedly connected to the right end of the second fixed block 203. The output end of the fourth motor 204 is fixedly connected to the gear 211. A feed chute 212 is mounted on the top of the mounting blocks 202. A filter screen 205 is mounted on the bottom of the mounting blocks 202. A telescopic rod 213 is fixedly connected to the top of the filter screen 205 to allow material to be fed in. The material falls into the feed chute 212 and is crushed by the crusher 210. The crushed material is then screened by the vibrating filter screen 205. The screened material falls into the fermentation tank 24 and is finer, making it easier to react with oxygen. The top of the telescopic rod 213 is fixedly connected to the locking block 209. The inner side of the locking block 209 is equipped with the support rod 214. The end of the support rod 214 is fixedly connected to the turntable 206. The middle of the outer side of the turntable 206 is equipped with the motor 208. The outer side of the turntable 206 is equipped with the belt 207. The rear side of the top wall of the cover plate 6 is fixedly connected to the handle 7. The outer wall of the handle 7 is rotatably connected to the anti-slip sleeve 8. The bottom of the outer shell 1 is equipped with the discharge valve 26. The right side of the discharge valve 26 is equipped with the discharge pipe 27.

[0036] Specifically, the screening mechanism 2 includes a fixed plate 201, which is fixedly connected to the top of the support 16. Multiple mounting blocks 202 are fixedly connected at equal intervals on the right side of the fixed plate 201. Multiple crushers 210 are installed on both the left and right ends of the mounting blocks 202. Gears 211 are fixedly connected to the front and rear ends of the crushers 210. A second fixed block 203 is installed on the front side of the crushers 210. A fourth motor 204 is fixedly connected to the right end of the second fixed block 203. The output end of the fourth motor 204 is fixedly connected to the gear 211. A feed chute 212 is installed on the top of the mounting blocks 202. A filter screen 205 is installed on the bottom of the mounting blocks 202. A telescopic rod 213 is fixedly connected to the top of the filter screen 205. When the material is put into the feed chute 212, the material falls into the crusher 210 for crushing. The crushed material is screened by the vibration of the filter screen 205. The screened material falls into the fermentation tank 24 and is finer, making it easier to react with oxygen.

[0037] Reference Figure 1 , Figure 3 and Figure 4A wire 12 is installed on the right side of motor 213, and a controller 11 is installed at the end of the wire 12. Fixed rods 22 are fixedly connected to both sides of the rotating shaft 28, and stirring blades 23 are installed at the ends of the fixed rods 22. The material is put into the feed trough 212 and falls into the crusher 210 for crushing. The crushed material is screened by the vibration of the filter screen 205. The screened material is poured into the fermentation tank 24. Motor 15 drives the stirring blades 23 to stir the material and make it fully mixed with oxygen.

[0038] Specifically, fixed rods 22 are fixedly connected to both sides of the rotating shaft 28, and stirring blades 23 are installed at the ends of the fixed rods 22. The material is put into the feed trough 212, and the material falls into the crusher 210 for crushing. The crushed material is screened by the vibration of the filter screen 205. The screened material falls into the fermentation tank 24. The motor 5 drives the stirring blades 23 to stir the material, so that it is fully mixed with oxygen.

[0039] Working principle: A hot air blower 10 is installed at the bottom rear side of the outer casing 1. A second motor 13 is installed on the lower right side of the hot air blower 10. Air guide pipes 14 are installed on both the left and right sides of the outer wall of the second motor 13. One end of the air guide pipe 14 is connected to a wind box 15. A ventilation hole 25 is opened in the lower middle part of the outer wall of the wind box 15. A grid plate 17 is installed on the inner side of the wind box 15. A fermentation tank 24 is installed inside the outer casing 1. Multiple mounting plates 18 are fixedly connected at equal intervals on the outer wall of the fermentation tank 24. A connecting rod 19 is fixedly connected to the middle of the mounting plate 18. The hot air blower 10 is located at the rear side of the outer casing 1. Air ducts 14 are installed on both the left and right sides of the outer wall. One end of the air duct 14 is connected to the air box 15. The bottom end of the connecting rod 19 is equipped with a motor 20. The output end of the motor 20 is equipped with a fan 21. After the hot air blower 10 is started, the blown air will carry the heat to the air box 15 through the air duct 14, and then blow it to the fermentation tank 24 through the grid plate 17 installed inside the air box 15. The fan 21 around the fermentation tank 24 blows the hot air to both ends to form a heat circulation, ensuring that the temperature of the fermentation tank 24 is balanced. At the same time, the ventilation holes 25 on the outside of the air box 15 can discharge some air to prevent the pressure inside the tank from being too high.

[0040] The screening mechanism 2 includes a fixed plate 201, which is fixedly connected to the top of the support 16. Multiple mounting blocks 202 are fixedly connected at equal intervals on the right side of the fixed plate 201. Multiple crushers 210 are installed on both the left and right ends of the mounting blocks 202. Gears 211 are fixedly connected to the front and rear ends of the crushers 210. A second fixed block 203 is installed on the front side of the crushers 210. A fourth motor 204 is fixedly connected to the right end of the second fixed block 203. The output end of the fourth motor 204 is fixedly connected to the gear 211. A feed chute 212 is installed on the top of the mounting blocks 202. A filter screen 205 is installed on the bottom of the mounting blocks 202. A telescopic rod 213 is fixedly connected to the top of the filter screen 205. When the material is put into the feed chute 212, the material falls into the crusher 210 for crushing. The crushed material is screened by the vibration of the filter screen 205. The screened material falls into the fermentation tank 24 and is finer, making it easier to react with oxygen.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A microbial fermentation device, comprising a shell (1), characterized in that: A hot air blower (10) is provided at the bottom rear side of the outer shell (1). A second motor (13) is installed on the lower right side of the hot air blower (10). Air guide pipes (14) are installed on both the left and right sides of the outer wall of the second motor (13). One end of the air guide pipe (14) is connected to a wind box (15). A ventilation hole (25) is opened in the lower middle part of the outer wall of the wind box (15). A grid plate (17) is installed on the inner side of the wind box (15). A fermentation tank (24) is installed on the inner side of the outer shell (1). Multiple [unclear] are fixedly connected at equal intervals on the outer wall of the fermentation tank (24). Mounting plate (18), with connecting rod (19) fixedly connected to the middle part of mounting plate (18), fixing frame (3) fixedly connected to the outer side of the outer shell (1), crossbeam (9) fixedly connected at equal intervals to the top of fixing frame (3), fixing block (4) fixedly connected to the middle of the top wall of crossbeam (9), cover plate (6) installed at the bottom of crossbeam (9), bracket (16) installed on the front side of outer shell (1), screening mechanism (2) fixedly connected to the top of bracket (16), screening mechanism (2) is used to crush and screen microbial materials.

2. The microbial fermentation apparatus according to claim 1, characterized in that: The screening mechanism (2) includes a fixing plate (201), which is fixedly connected to the top of the bracket (16). Multiple mounting blocks (202) are fixedly connected at equal intervals on the right side of the fixing plate (201). Multiple crushers (210) are mounted on both the left and right ends of the mounting blocks (202). Gears (211) are fixedly connected to the front and rear ends of each crusher (210). A second fixing block (203) is mounted on the front side of the crusher (210). A fourth motor (204) is fixedly connected to the right end of the second fixing block (203). The output end of the fourth motor (204) is fixedly connected to... The gear (211) has a feed chute (212) installed on the top of the mounting block (202), a filter screen (205) installed on the bottom of the mounting block (202), a telescopic rod (213) fixedly connected to the top of the filter screen (205), a locking block (209) fixedly connected to the top of the telescopic rod (213), a support rod (214) installed on the inner side of the locking block (209), a turntable (206) fixedly connected to the end of the support rod (214), a motor (208) installed in the middle of the outer side of the turntable (206), and a belt (207) installed on the outer side of the turntable (206).

3. The microbial fermentation apparatus according to claim 1, characterized in that: A handle (7) is fixedly connected to the rear side of the top wall of the cover plate (6), and an anti-slip sleeve (8) is rotatably connected to the outer wall of the handle (7).

4. The microbial fermentation apparatus according to claim 1, characterized in that: A discharge valve (26) is installed at the bottom of the outer shell (1), and a discharge pipe (27) is installed on the right side of the discharge valve (26).

5. A microbial fermentation apparatus according to claim 1, characterized in that: A wire (12) is installed on the right side of the second motor (13), and a controller (11) is installed at the end of the wire (12).

6. A microbial fermentation apparatus according to claim 1, characterized in that: The inner side of the fixed block (4) is fixedly connected to the motor (5), and the output end of the motor (5) is fixedly connected to the rotating shaft (28).

7. A microbial fermentation apparatus according to claim 6, characterized in that: Both sides of the rotating shaft (28) are fixedly connected to a fixing rod (22), and a stirring blade (23) is installed at the end of the fixing rod (22).

8. A microbial fermentation apparatus according to claim 1, characterized in that: The bottom end of the connecting rod (19) is equipped with a motor three (20), and the output end of the motor three (20) is equipped with a fan (21).

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