Polyester yarn multi-tow bundling ring
By designing a multi-bundle polyester filament bundle ring and utilizing the combination of a drive motor and a drive gear, the wear-resistant inner ring can be rotated, solving the problem of single-point wear between the polyester filament and the bundle ring, extending service life, and improving production efficiency and equipment safety.
Patent Information
- Application Number
- CN202520548361.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-27
AI Technical Summary
Continuous friction between the polyester yarn and a certain point on the coil causes wear, affecting the lifespan of the coil and requiring frequent replacement.
Design a multi-filament bundled ring for polyester filaments, including a support ring, a drive mechanism, and an installation mechanism. The wear-resistant inner ring is rotated by the cooperation of a drive motor and a drive gear to avoid wear in a single point. The design of an insulating rubber bushing and wires prevents static electricity conduction.
This reduces the replacement frequency of the wear-resistant inner ring, extends its service life, improves production efficiency, and ensures the safety and reliability of the equipment.
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Figure CN223892954U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to polyester silk processing device technical field, specifically, relate to a polyester silk's multi -filament bundle cluster ring. BACKGROUND
[0002] The multi -filament bundle of polyester silk refers to the filament bundle that is composed of multiple polyester monofilaments. The polyester filament bundle is widely used in the textile, sewing, weaving and other industries, and its quality and specifications directly affect the quality of finished products. The cluster ring is a key device for guiding, aggregating and maintaining the orderly arrangement of fibers in the production process of polyester silk, and is a core component of the cluster equipment.
[0003] During use, the position of the cluster ring is fixed, and the path of the polyester silk is also fixed, which can cause continuous friction between the polyester silk and the cluster ring at a certain position, and continuous wear at a single position can affect the service life of the cluster ring, resulting in the problem of frequent replacement of the cluster ring. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a multi -filament bundle cluster ring of polyester silk, which solves the problem of continuous wear at a single position affecting the service life of the cluster ring in the prior art.
[0005] The utility model provides the following technical scheme: a multi -filament bundle cluster ring of polyester silk, comprising:
[0006] A support ring is provided.
[0007] A driving mechanism is provided on the support ring, and the driving mechanism is used for rotating and guiding the polyester silk.
[0008] An installation mechanism is provided on the outer wall of the support ring, and the installation mechanism is used for installing the support ring with insulation performance.
[0009] As a preferred embodiment of the above technical scheme, the driving mechanism comprises a support arm, the support arm is fixedly installed at the top of the support ring, one end of the support arm away from the support ring is fixedly installed with a support seat, and the top of the support seat is fixedly installed with a driving motor.
[0010] Through the cooperation of the support arm and the support seat, the driving motor and the rotating shaft can be supported by the support ring.
[0011] As a preferred embodiment of the above technical scheme, the bottom of the support seat is rotatably connected with a rotating shaft, the bottom of the rotating shaft is fixedly installed with a driving gear, and the output shaft of the driving motor is fixedly connected with the top of the rotating shaft.
[0012] Through the cooperation of the driving motor and the driving gear, the whole rotating of the wear-resistant inner ring can be driven by the gear ring.
[0013] As a preferred embodiment of the above technical solution, the driving mechanism further includes a connecting block, which is fixedly installed on the inner wall of the support ring. A fixed inner ring is fixedly installed on the side of the connecting block away from the inner wall of the support ring, and a rotating inner ring is rotatably connected to the inner wall of the fixed inner ring.
[0014] Through the above technical solution, by designing the connection relationship between the fixed inner ring and the rotating inner ring, the wear-resistant inner ring can be rotated and connected to the inner side of the support ring as a whole.
[0015] As a preferred embodiment of the above technical solution, a receiving ring is fixedly sleeved on the inner wall of the rotating inner ring, and a toothed ring is fixedly sleeved on the outer wall of the receiving ring. The outer wall of the toothed ring meshes with the outer wall of the driving gear. A movable ring is detachably connected in the inner cavity of the receiving ring, and a wear-resistant inner ring is fixedly installed on the inner wall of the movable ring.
[0016] The above technical solution, through the design of a wear-resistant inner ring, can guide the polyester filaments.
[0017] As a preferred embodiment of the above technical solution, the installation mechanism includes an alloy support leg, which is fixedly installed on the outer wall of the support ring. A through hole is provided at the top of the alloy support leg, and an insulating rubber bushing is fixedly sleeved on the inner wall of the through hole. A positioning bolt is movably inserted into the inner cavity of the insulating rubber bushing.
[0018] The above technical solution, through the design of the insulating rubber bushing, can avoid the problem of static electricity being conducted from the support ring to the clustering equipment.
[0019] As a preferred embodiment of the above technical solution, an alloy block is detachably connected to the end of the alloy leg away from the support ring. A wire is fixedly installed on the side of the alloy block away from the alloy leg. An alloy frame is fixedly connected to the end of the wire away from the alloy block. A connecting bolt is threaded onto the outer wall of the alloy frame. The threaded end of the connecting bolt extends into the inner cavity of the alloy frame and is rotatably connected to a pad.
[0020] Through the above technical solution, the static electricity on the support ring can be discharged via an external grounding wire through the design of the wire and alloy frame, thereby increasing safety.
[0021] Compared with the prior art, the beneficial effects of this utility model are:
[0022] This invention, through the overall design of the drive mechanism, guides the polyester filament through the inner cavity of the wear-resistant inner ring. During the guiding process, the drive motor is controlled to operate, and the power transmission through the rotating shaft drives the drive gear to rotate, thereby driving the movable ring and the wear-resistant inner ring to rotate. Since the path of the polyester filament is fixed, the contact point between the inner wall of the wear-resistant inner ring and the polyester filament is continuously replaced, avoiding the problem that continuous wear at a single point will affect the service life of the wear-resistant inner ring, reducing the replacement frequency of the wear-resistant inner ring, and ensuring production efficiency. Attached Figure Description
[0023] Figure 1 This is a perspective view of the present utility model;
[0024] Figure 2 This is a schematic diagram of the structure of the support arm of this utility model;
[0025] Figure 3 This is a schematic diagram of the overall exploded structure of the fixed inner ring of this utility model;
[0026] Figure 4 This is a schematic diagram of the installation mechanism of this utility model;
[0027] Figure 5 This is a structural schematic diagram of the alloy frame component of this utility model.
[0028] In the diagram: 1. Support ring; 2. Drive mechanism; 21. Support arm; 22. Support base; 23. Drive motor; 24. Rotating shaft; 25. Drive gear; 26. Connecting block; 261. Fixed inner ring; 262. Rotating inner ring; 263. Receiving ring; 264. Gear ring; 265. Movable ring; 266. Wear-resistant inner ring; 3. Mounting mechanism; 31. Alloy support foot; 32. Through hole; 33. Insulating rubber bushing; 34. Positioning bolt; 35. Alloy block; 36. Wire; 361. Alloy frame; 362. Connecting bolt; 363. Pad. Detailed Implementation
[0029] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0030] like Figures 1-5 As shown, this utility model provides a technical solution: a multi-bundle polyester yarn bundle ring, comprising:
[0031] Support ring 1;
[0032] Drive mechanism 2 is mounted on support ring 1 and is used to guide the rotation of polyester filaments.
[0033] Mounting mechanism 3 is installed on the outer wall of support ring 1 and is used to install the insulation performance of support ring 1.
[0034] As one implementation method in this embodiment, such as Figures 1-3 As shown, the drive mechanism 2 includes a support arm 21, which is fixedly mounted on the top of the support ring 1. A support base 22 is fixedly mounted on the end of the support arm 21 away from the support ring 1. A drive motor 23 is fixedly mounted on the top of the support base 22. A rotating shaft 24 is rotatably connected to the bottom of the support base 22. A drive gear 25 is fixedly mounted on the bottom of the rotating shaft 24. The output shaft of the drive motor 23 is fixedly connected to the top of the rotating shaft 24. The drive mechanism 2 also includes a connecting block 26. The connecting block 26 is fixedly installed on the inner wall of the support ring 1. A fixed inner ring 261 is fixedly installed on the side of the connecting block 26 away from the inner wall of the support ring 1. A rotating inner ring 262 is rotatably connected to the inner wall of the fixed inner ring 261. A receiving ring 263 is fixedly sleeved on the inner wall of the rotating inner ring 262. A toothed ring 264 is fixedly sleeved on the outer wall of the receiving ring 263. The outer wall of the toothed ring 264 meshes with the outer wall of the drive gear 25. A movable ring is detachably connected to the inner cavity of the receiving ring 263. 265. A wear-resistant inner ring 266 is fixedly installed on the inner wall of the movable ring 265. Polyester yarn is pre-guided through the inner cavity of the wear-resistant inner ring 266. During the guidance process, the drive motor 23 is controlled to work, and the power transmission through the rotating shaft 24 drives the drive gear 25 to rotate. Through the design of the drive gear 25 meshing with the gear ring 264, the receiving ring 263 can be driven to rotate on the inner wall of the fixed inner ring 261 by means of the rotating inner ring 262. At the same time, the movable ring 265 and the wear-resistant inner ring 266 are driven to rotate. Since the path of the polyester yarn is fixed, the contact point between the inner wall of the wear-resistant inner ring 266 and the polyester yarn is continuously replaced, reducing the replacement frequency of the wear-resistant inner ring 266. At the same time, it avoids the problem of the polyester yarn overheating due to continuous wear in a single point, which helps heat dissipation. The movable ring 265 is installed in the inner cavity of the receiving ring 263 by bolts. With this design, the user can replace the worn wear-resistant inner ring 266 during equipment maintenance.
[0035] As one implementation method in this embodiment, such as Figure 4As shown, the mounting mechanism 3 includes an alloy support leg 31, which is fixedly mounted on the outer wall of the support ring 1. A through hole 32 is provided at the top of the alloy support leg 31, and an insulating rubber bushing 33 is fixedly sleeved on the inner wall of the through hole 32. A positioning bolt 34 is movably inserted into the inner cavity of the insulating rubber bushing 33. A threaded hole corresponding to the position of the positioning bolt 34 is provided on the bundling device. When this structure is installed, the positioning bolt 34 can be connected to the bundling device through the inner cavity of the insulating rubber bushing 33. During the friction process, the polyester yarn is prone to static electricity due to the continuous increase of charge accumulation. The design of the insulating rubber bushing 33 avoids the problem of static electricity generated on this structure being easily conducted to the bundling device, thus ensuring the safety of the bundling device.
[0036] As one implementation method in this embodiment, such as Figure 5 As shown, an alloy block 35 is detachably connected to the end of the alloy leg 31 away from the support ring 1. A wire 36 is fixedly installed on the side of the alloy block 35 away from the alloy leg 31. An alloy frame 361 is fixedly connected to the end of the wire 36 away from the alloy block 35. A connecting bolt 362 is threaded onto the outer wall of the alloy frame 361. The threaded end of the connecting bolt 362 extends into the inner cavity of the alloy frame 361 and is rotatably connected to a pad 363. During the installation of this structure, the external ground wire is led out through the inner cavity of the alloy frame 361, and then the connecting bolt 362 is tightened, causing the pad 363 to move and fix the ground wire to the inner wall of the alloy frame 361. The static electricity generated by the support ring 1 as a whole will be conducted to the ground wire through the alloy block 35, the wire 36 and the alloy frame 361, ensuring the safety of this structure. The alloy block 35 is installed on the alloy leg 31 with screws. This design allows for the replacement of wires 36 of different lengths, making it suitable for different usage environments.
[0037] Working principle: During installation, a threaded hole corresponding to the position of the positioning bolt 34 is made on the clustering device. The positioning bolt 34 can be connected to the clustering device through the inner cavity of the insulating rubber bushing 33. The external ground wire is led out through the inner cavity of the alloy frame 361. Then, the connecting bolt 362 is tightened, causing the pad 363 to move and fix the ground wire to the inner wall of the alloy frame 361. The static electricity generated on the support ring 1 as a whole will be conducted to the ground wire through the alloy block 35, the wire 36 and the alloy frame 361. In use, the polyester yarn is passed through the wear-resistant inner ring 266. The inner cavity is guided, and during the process of moving and processing polyester filaments, the drive motor 23 is controlled to work. The power transmission of the rotating shaft 24 drives the drive gear 25 to rotate. Through the design of the drive gear 25 meshing with the gear ring 264, the receiving ring 263 can be driven to rotate on the inner wall of the fixed inner ring 261 by means of the rotating inner ring 262. At the same time, the moving ring 265 and the wear-resistant inner ring 266 are driven to rotate. Since the path of the polyester filament is fixed, the contact point between the inner wall of the wear-resistant inner ring 266 and the polyester filament is continuously replaced.
[0038] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.
Claims
1. A multi-bundle polyester yarn coil, characterized in that, include: Support ring component (1); A drive mechanism (2) is provided on a support ring (1) and is used to guide the polyester filament to rotate. The mounting mechanism (3) is disposed on the outer wall of the support ring (1) and is used to install the insulation performance of the support ring (1).
2. The multi-filament bundled ring of polyester yarn according to claim 1, characterized in that: The drive mechanism (2) includes a support arm (21), which is fixedly installed on the top of the support ring (1). A support seat (22) is fixedly installed at one end of the support arm (21) away from the support ring (1), and a drive motor (23) is fixedly installed on the top of the support seat (22).
3. The multi-filament bundled ring of polyester yarn according to claim 2, characterized in that: The bottom of the support base (22) is rotatably connected to a rotating shaft (24), and a drive gear (25) is fixedly installed on the bottom of the rotating shaft (24). The output shaft of the drive motor (23) is fixedly connected to the top of the rotating shaft (24).
4. The multi-filament bundled ring of polyester yarn according to claim 3, characterized in that: The drive mechanism (2) further includes a connecting block (26), which is fixedly installed on the inner wall of the support ring (1). A fixed inner ring (261) is fixedly installed on the side of the connecting block (26) away from the inner wall of the support ring (1). A rotating inner ring (262) is rotatably connected to the inner wall of the fixed inner ring (261).
5. The polyester filament multi-bundle coil according to claim 4, characterized in that: A receiving ring (263) is fixedly sleeved on the inner wall of the rotating inner ring (262), and a toothed ring (264) is fixedly sleeved on the outer wall of the receiving ring (263). The outer wall of the toothed ring (264) meshes with the outer wall of the driving gear (25). A movable ring (265) is detachably connected in the inner cavity of the receiving ring (263), and a wear-resistant inner ring (266) is fixedly installed on the inner wall of the movable ring (265).
6. The multi-filament bundled ring of polyester yarn according to claim 1, characterized in that: The mounting mechanism (3) includes an alloy support leg (31), which is fixedly mounted on the outer wall of the support ring (1). A through hole (32) is provided at the top of the alloy support leg (31), and an insulating rubber bushing (33) is fixedly sleeved on the inner wall of the through hole (32). A positioning bolt (34) is movably inserted into the inner cavity of the insulating rubber bushing (33).
7. A multi-filament bundled ring of polyester yarn according to claim 6, characterized in that: The alloy support leg (31) is detachably connected to an alloy block (35) at one end away from the support ring (1). A wire (36) is fixedly installed on the side of the alloy block (35) away from the alloy support leg (31). An alloy frame (361) is fixedly connected to the other end of the wire (36) away from the alloy block (35). A connecting bolt (362) is threaded onto the outer wall of the alloy frame (361). The threaded end of the connecting bolt (362) extends into the inner cavity of the alloy frame (361) and is rotatably connected to a pad (363).