Acceleration and energy increasing system for corrugated paper production

Abstract

The utility model relates to the field of corrugated paper production equipment, in particular to a speed increasing and energy increasing system for corrugated paper production. The system comprises an energy increasing device, an electromagnetic heater, a steam-water separator, a ridge tip heater, an air cushion plate and a heating plate, the ridge tip heater, the air cushion plate and the heating plate are all connected with the electromagnetic heater through pipelines, the electromagnetic heater is connected with the energy increasing device through a pipeline, and the energy increasing device is connected to the electromagnetic heater, the air cushion plate and the heating plate through pipelines. The electromagnetic heater is connected to the air cushion plate and the heating plate through pipelines. The steam-water separator is matched with the energizer and the electromagnetic heater, the corrugated tip heater is used for increasing the preheating temperature of the middle layer of a corrugated board, and the temperature of a heating board can be reduced while high-speed corrugated board bonding production is guaranteed, so that low-temperature and low-pressure accelerated production is realized, the whole steam water return system is hermetically recycled, and the production cost is reduced. And energy conservation, consumption reduction and zero emission are realized.

Description

Technical Field

[0001] This utility model relates to the field of corrugated paper production equipment, and in particular to a system for accelerating and increasing the efficiency of corrugated paper production. Background Technology

[0002] Corrugated paper production requires high-temperature heating. However, existing corrugated paper production equipment has high energy consumption, which is not only detrimental to environmental protection but also increases production costs. Utility Model Content

[0003] The technical problem this invention aims to solve is: to address the technical problems described in the background art, this invention provides a system for accelerating and increasing the efficiency of corrugated paper production. A steam-water separator, in conjunction with an energy booster and an electromagnetic heater, utilizes a flute tip heater to raise the preheating temperature of the middle layer of the corrugated cardboard. This ensures high-speed corrugation bonding while simultaneously reducing the temperature of the heating plate, thereby achieving low-temperature, low-pressure, and accelerated production. Furthermore, the entire steam-water return system is closed-loop, recycling and reusing the steam, achieving energy saving, consumption reduction, and zero emissions.

[0004] The technical solution adopted by this utility model to solve its technical problem is:

[0005] A corrugated paper production speed-up and efficiency enhancement system includes an energy enhancer, an electromagnetic heater, a steam-water separator, a flute tip heater, an air cushion plate, and a heating plate. The flute tip heater, air cushion plate, and heating plate are all connected to the electromagnetic heater through pipelines. The electromagnetic heater is connected to the energy enhancer through pipelines. The energy enhancer is connected to the electromagnetic heater, air cushion plate, and heating plate through pipelines. The electromagnetic heater is connected to the air cushion plate and heating plate through pipelines.

[0006] Specifically, the booster includes a main steam pipe, a flash steam inlet pipe, a flash steam outlet pipe, an outer pipe, and a finned flow guide ring. The outer pipe contains the main steam inlet pipe, and the flash steam inlet pipe and flash steam outlet pipe are both located inside the main steam inlet pipe. The outlet of the main steam pipe is connected to the heating plate through a pipe. The flash steam inlet pipe is connected to the steam-water separator. The flash steam outlet pipe is connected to the electromagnetic heater and the air cushion plate. The inner wall of the outer pipe is provided with a finned flow guide ring.

[0007] Specifically, the electromagnetic heater includes a flash steam inlet 1, a flash steam outlet 1, a flash steam outlet 2, a shell, an annular guide groove, and an electromagnetic induction coil. The annular guide groove and the electromagnetic induction coil are provided on the inner wall of the shell. Flash steam outlet 1 and flash steam outlet 2 are provided at one end of the shell, and flash steam inlet 1 is provided at the other end of the shell. Flash steam inlet 1 is connected to the outlet of the main steam pipe, flash steam outlet 1 is connected to the air cushion plate, and flash steam outlet 2 is connected to the heating plate.

[0008] The beneficial effects of this utility model are as follows: This utility model provides a system for accelerating and increasing the efficiency of corrugated paper production. A steam-water separator, in conjunction with an energy booster and an electromagnetic heater, utilizes a flute tip heater to raise the preheating temperature of the middle layer of the corrugated cardboard. This ensures high-speed corrugation bonding while simultaneously reducing the temperature of the heating plate, thereby achieving low-temperature, low-pressure, and accelerated production. Furthermore, the entire steam return system is closed-loop, recycling and reusing the steam, achieving energy saving, consumption reduction, and zero emissions. Attached Figure Description

[0009] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0010] Figure 1 This is a schematic diagram of the structure of this utility model;

[0011] In the diagram: 1. Energy booster, 2. Electromagnetic heater, 3. Steam-water separator, 4. Tip heater, 5. Air cushion plate, 6. Heating plate, 11. Main steam pipe, 12. Flash steam inlet pipe, 13. Flash steam outlet pipe, 14. External pipe, 15. Finned guide ring, 21. Flash steam inlet one, 22. Flash steam outlet one, 23. Flash steam outlet two, 24. Shell. Detailed Implementation

[0012] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] A corrugated paper production speed-up and efficiency enhancement system includes an energy enhancer 1, an electromagnetic heater 2, a steam-water separator 3, a flute tip heater 4, an air cushion plate 5, and a heating plate 6. The flute tip heater 4, the air cushion plate 5, and the heating plate 6 are all connected to the electromagnetic heater 2 through pipelines. The electromagnetic heater 2 is connected to the energy enhancer 1 through pipelines. The energy enhancer 1 is connected to the electromagnetic heater 2, the air cushion plate 5, and the heating plate 6 through pipelines. The electromagnetic heater 2 is connected to the air cushion plate 5 and the heating plate 6 through pipelines.

[0015] The booster 1 includes a main steam pipe 11, a flash steam inlet pipe 12, a flash steam outlet pipe 13, an outer pipe 14, and a finned flow guide ring 15. The outer pipe 14 is equipped with the main steam inlet pipe 11. The flash steam inlet pipe 12 and the flash steam outlet pipe 13 are both located inside the main steam inlet pipe 11. The outlet of the main steam pipe 11 is connected to the heating plate 6 through a pipe. The flash steam inlet pipe 12 is connected to the steam-water separator 3. The flash steam outlet pipe 13 is connected to the electromagnetic heater 2 and the air cushion plate 5. The inner wall of the outer pipe 14 is equipped with a finned flow guide ring 15.

[0016] High-pressure steam is introduced into the main steam pipe 11, and the heat exchange of the steam in the main steam pipe 11 is used to raise the temperature of the flash steam inlet pipe 12. During the flow, the high-pressure steam comes into contact with the wall surface, and the flash steam in the pipe flows clockwise to the flash steam outlet pipe 13 through the B1 annular finned guide ring 15, thereby enhancing the heat transfer rate and performing heat exchange; the low-pressure flash steam, which is raised from the original 100°C to about 130°C, is delivered to the air cushion valve for use.

[0017] The electromagnetic heater 2 includes a flash steam inlet 21, a flash steam outlet 22, a flash steam outlet 23, a shell 24, an annular guide groove, and an electromagnetic induction coil. The inner wall of the shell 24 is provided with an annular guide groove and an electromagnetic induction coil. One end of the shell 24 is provided with a flash steam outlet 22 and a flash steam outlet 23, and the other end of the shell 24 is provided with a flash steam inlet 21. The flash steam inlet 21 is connected to the outlet of the main steam pipe 11. The flash steam outlet 22 is connected to the air cushion plate 5, and the flash steam outlet 23 is connected to the heating plate 6.

[0018] The electromagnetic heater 2 is based on electromagnetic induction technology. It converts electrical energy into heat energy to achieve rapid vaporization of water. The flash steam inlet 21 is a 130℃ low-pressure steam inlet. It enters the lower part of the annular guide channel to filter excess water vapor and flows upward along the annular guide channel. The upper part of the annular guide channel is where the electromagnetic induction coil is located. The inner wall uses a 5mm*30mm annular guide channel. When placed in an alternating magnetic field, the magnetic field cuts the surface of the container, causing closed eddy currents to be generated inside the metal. During the flow of the eddy currents, the iron atoms will undergo intense friction and random movement, thus directly converting electrical energy into heat energy. The thermal efficiency of this direct heating method can reach 95%~98%. The system can achieve precise adjustment of pressure and temperature through a touch interface. The condensate discharged from the production line can still generate superheated steam of up to 400℃ or more. The heated steam can then be recycled and reused to achieve the purpose of energy saving and consumption reduction.

[0019] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A system for accelerating and increasing the capacity of corrugated paper production, characterized in that, The device includes an energy booster (1), an electromagnetic heater (2), a steam-water separator (3), a ribbed heater (4), an air cushion plate (5), and a heating plate (6). The ribbed heater (4), the air cushion plate (5), and the heating plate (6) are all connected to the electromagnetic heater (2) through pipelines. The electromagnetic heater (2) is connected to the energy booster (1) through pipelines. The energy booster (1) is connected to the electromagnetic heater (2), the air cushion plate (5), and the heating plate (6) through pipelines. The electromagnetic heater (2) is connected to the air cushion plate (5) and the heating plate (6) through pipelines.

2. The corrugated paper production speed-up and capacity-enhancing system according to claim 1, characterized in that: The booster (1) includes a main steam pipe (11), a flash steam inlet pipe (12), a flash steam outlet pipe (13), an outer pipe (14), and a finned guide ring (15). The outer pipe (14) contains the main steam pipe (11). The flash steam inlet pipe (12) and the flash steam outlet pipe (13) are both located inside the main steam pipe (11). The outlet of the main steam pipe (11) is connected to the heating plate (6) through a pipe. The flash steam inlet pipe (12) is connected to the steam-water separator (3). The flash steam outlet pipe (13) is connected to the electromagnetic heater (2) and the air cushion plate (5). The inner wall of the outer pipe (14) is provided with a finned guide ring (15).

3. The corrugated paper production speed-up and capacity-enhancing system according to claim 2, characterized in that: The electromagnetic heater (2) includes a flash steam inlet (21), a flash steam outlet (22), a flash steam outlet (23), a shell (24), an annular guide groove, and an electromagnetic induction coil. The inner wall of the shell (24) is provided with an annular guide groove and an electromagnetic induction coil. One end of the shell (24) is provided with a flash steam outlet (22) and a flash steam outlet (23), and the other end of the shell (24) is provided with a flash steam inlet (21). The flash steam inlet (21) is connected to the outlet of the main steam pipe (11), the flash steam outlet (22) is connected to the air cushion plate (5), and the flash steam outlet (23) is connected to the heating plate (6).

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