Drum net main shaft bearing oil changing system

Abstract

The utility model discloses a drum net main shaft bearing oil changing system which comprises a first container, a second container, a first butt joint pipe and a second butt joint pipe, the first butt joint pipe and the second butt joint pipe are arranged on a drum net main shaft bearing, the first butt joint pipe is provided with a first quick connector, and the second butt joint pipe is provided with a second quick connector; one end of the oil filling pipe is connected to the first quick connector, the other end of the oil filling pipe is connected to the first container, and a conveying pump is arranged on the oil filling pipe; one end of the oil discharging pipe is connected to the second quick connector, the other end of the oil discharging pipe is connected to the second container, and a conveying pump is arranged on the oil discharging pipe; and the control device is connected with the conveying pump and controls the conveying pump to work. According to the oil change system for the drum net main shaft bearing, the dependence on manpower in the oil change process is reduced, and the problems of long manual oil change time and incomplete oil discharge are solved; according to the system, intelligent oil changing operation is achieved, the oil adding amount can be accurately controlled, oil leakage is reduced, and the risk of environmental pollution is reduced.

Description

Technical Field

[0001] This application relates to the field of nuclear power plant equipment, and more particularly to an oil change system for a drum screen spindle bearing. Background Technology

[0002] Currently, the oil change method for the main shaft bearings of nuclear power plants in China still relies on the most traditional manual method. The main oil change process is as follows: When draining oil, the lower drain plug is opened, allowing the lubricating oil to flow out by gravity. Before draining, an oil receiving container needs to be placed at the drain port. Due to the structural limitations of the main shaft, the waste oil needs to be emptied multiple times. Once it is confirmed that no more lubricating oil is flowing out, the drain plug is tightened back on. When adding oil, the oil tank filler neck is opened, a funnel is placed, and lubricating oil is poured into the funnel until it is full. The entire oil change process relies entirely on manual labor, lacking any automation. Furthermore, due to the high viscosity of the lubricating oil, multiple emptyings are required, resulting in problems such as long oil change times, incomplete draining, and leakage leading to environmental pollution. Utility Model Content

[0003] To address one of the technical problems existing in the prior art, this application provides a drum spindle bearing oil changing system, which can reduce reliance on manpower, avoid the problems of long manual oil changing time, incomplete oil drainage, and oil leakage polluting the environment, and make the entire oil changing process more convenient, faster, more environmentally friendly, and more intelligent.

[0004] An oil changing system for a drum and mesh spindle bearing according to a first aspect of this application is used for changing the oil in the drum and mesh spindle bearing. The oil changing system includes: a first container for holding new oil to be replaced; a second container for holding old oil removed from the drum and mesh spindle bearing; a first connecting pipe disposed on the drum and mesh spindle bearing, one end of the first connecting pipe connected to the drum and mesh spindle bearing, and the other end of the first connecting pipe being provided with a first quick connector; a second connecting pipe disposed on the drum and mesh spindle bearing, one end of the second connecting pipe connected to the bottom of the drum and mesh spindle bearing, and the other end of the second connecting pipe being provided with a second quick connector; an oil filling pipe, one end of which is detachably connected to the first quick connector, and the other end of which is connected to the bottom of the first container, and a delivery pump is disposed on the oil filling pipe; an oil drain pipe, one end of which is detachably connected to the second quick connector, and the other end of which is connected to the top of the second container, and a delivery pump is disposed on the oil drain pipe; and a control device connected to and controlling the operation of the delivery pump.

[0005] According to the drum spindle bearing oil changing system described in the first aspect of this application, the oil filling pipe includes a first pipe section and a second pipe section, the first pipe section being connected to a first quick connector, and the second pipe section being connected to a first container; the oil drain pipe includes a third pipe section and a fourth pipe section, the third pipe section being connected to the second quick connector, and the fourth pipe section being connected to the second container; a conveying pipe section is provided between the first pipe section and the second pipe section, and between the third pipe section and the fourth pipe section, one end of the conveying pipe section being connected to the first pipe section and the third pipe section respectively via a first three-way valve, and the other end of the conveying pipe section... The second pipe section and the fourth pipe section are connected via a second three-way valve; the control device is connected to the first three-way valve and the second three-way valve, and the control device controls the switching of the first three-way valve and the second three-way valve; when the drum mesh main shaft bearing is lubricated, the conveying pipe section is connected to the first pipe section via the first three-way valve, and the conveying pipe section is connected to the second pipe section via the second three-way valve; when the drum mesh main shaft bearing is drained, the conveying pipe section is connected to the third pipe section via the first three-way valve, and the conveying pipe section is connected to the fourth pipe section via the second three-way valve.

[0006] According to the drum screen spindle bearing oil changing system described in the first aspect of this application, the delivery pump is installed on the delivery pipe section, and the delivery pump is a bidirectional pump.

[0007] According to the drum spindle bearing oil changing system described in the first aspect of this application, the first pipe section, the second pipe section, the third pipe section and the fourth pipe section are all flexible pipes.

[0008] According to the drum mesh spindle bearing oil changing system described in the first aspect of this application, the first pipe section is provided with a connector structure that matches the first quick connector, and the third pipe section is provided with a connector structure that matches the second quick connector.

[0009] According to the drum mesh spindle bearing oil changing system described in the first aspect of this application, a sealing structure is provided between the first quick connector and the connector structure of the first pipe section, and between the second quick connector and the connector structure of the third pipe section.

[0010] According to the drum spindle bearing oil change system described in the first aspect of this application, the control device includes a display screen.

[0011] According to the drum spindle bearing oil change system described in the first aspect of this application, the display screen is a touch screen.

[0012] According to the drum spindle bearing oil changing system described in the first aspect of this application, the control device includes a power module connected to the control device.

[0013] According to the drum spindle bearing oil changing system described in the first aspect of this application, valve switches are respectively provided on the first and second connecting pipes.

[0014] The beneficial effects of this application include: the oil changing system for the drum mesh spindle bearing described in this application can reduce the reliance on manpower in the oil changing process, avoid the problems of long oil changing time and incomplete oil drainage, and make the entire oil changing process more convenient and faster; the system uses a control device to realize the oil changing operation, which can accurately control the amount of oil added, and realize intelligent operation of the oil changing process; compared with manual oil changing operation, it can reduce oil leakage and reduce the risk of causing environmental pollution.

[0015] Other features and advantages of this application will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the application. The objectives and other advantages of this application may be realized and obtained by means of the structures particularly pointed out in the description, claims and drawings. Attached Figure Description

[0016] To more clearly illustrate the technical solution of this application, the following description will be provided in conjunction with the accompanying drawings and embodiments. It should be understood that the following drawings only show some embodiments of this application and should not be considered as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort. In the drawings:

[0017] Figure 1 This is a schematic diagram of the oil changing system for the spindle bearing of the drum screen provided in this application.

[0018] Label Explanation:

[0019] Drum mesh main shaft bearing 100, first connecting pipe 110, first quick coupling 111, second connecting pipe 120, second quick coupling 121, first pipe section 210, second pipe section 220, conveying pipe section 230, conveying pump 231, third pipe section 240, fourth pipe section 250, first three-way valve 260, second three-way valve 270, first container 300, second container 400, control device 500, power module 510. Detailed Implementation

[0020] The present application will now be described in further detail with reference to the accompanying drawings and specific embodiments. Similar elements in different embodiments are referred to by related similar element reference numerals. In the following embodiments, many details are described to facilitate a better understanding of the present application. However, those skilled in the art will readily recognize that some features may be omitted in different situations, or may be replaced by other elements, materials, or methods. In some cases, certain operations related to the present application are not shown or described in the specification. This is to avoid obscuring the core parts of the present application with excessive description. For those skilled in the art, detailed description of these related operations is not necessary; they can fully understand the related operations based on the description in the specification and general technical knowledge in the art.

[0021] Furthermore, the features, operations, or characteristics described in the specification can be combined in any suitable manner to form various embodiments. At the same time, the steps or actions in the method description can be rearranged or adjusted in a manner obvious to those skilled in the art. Therefore, the various orders in the specification and drawings are only for the clear description of a particular embodiment and do not imply a necessary order, unless otherwise stated that a particular order must be followed.

[0022] The serial numbers assigned to components in this document, such as "first" and "second," are used only to distinguish the described objects and have no sequential or technical meaning. The terms "connection" and "linkage" used in this application, unless otherwise specified, include both direct and indirect connections (linkages).

[0023] The following is in conjunction with the appendix Figure 1 The provided embodiments further illustrate the oil change system for the spindle bearing of the mesh screen proposed in this application.

[0024] Reference Figure 1This application provides an oil changing system for a drum mesh spindle bearing 100, comprising a first container 300 and a second container 400. The first container 300 holds the new oil to be replaced, and the second container 400 holds the old oil removed from the drum mesh spindle bearing 100. A first connecting pipe 110 and a second connecting pipe 120 are provided on the drum mesh spindle bearing 100. The first connecting pipe 110 is positioned above the drum mesh spindle bearing 100, with one end connected to the interior of the drum mesh spindle bearing 100 and the other end connected to a first quick connector 111. The second connecting pipe 120 is positioned on the drum mesh spindle bearing 100, with one end connected to the bottom of the drum mesh spindle bearing 100 and the other end connected to a second quick connector 121. The drum mesh spindle bearing oil changing system includes an oil filling pipe and an oil drain pipe. One end of the filling pipe is detachably connected to the first quick connector 111, and the other end is connected to the bottom of the first container 300. A delivery pump 231 is installed on the filling pipe. One end of the drain pipe is detachably connected to the second quick connector 121, and the other end is connected to the top of the second container 400. A delivery pump 231 is also installed on the drain pipe. The drum spindle bearing oil changing system also includes a control device 500, which is connected to and controls the operation of the delivery pump 231. Using the drum spindle bearing oil changing system of this application, the oil changing operation is realized through the control device 500, which can accurately control the filling amount and realize intelligent operation of the oil changing process. It can reduce the dependence on manpower in the oil changing process, avoid the problems of long manual oil changing time and incomplete oil draining, make the entire oil changing process more convenient and faster, and reduce oil leakage and reduce the risk of environmental pollution.

[0025] Furthermore, in some embodiments, such as Figure 1As shown, the refueling pipe includes a first pipe section 210 and a second pipe section 220. The first pipe section 210 is connected to a first quick connector 111, and the second pipe section 220 is connected to a first container 300. The drain pipe includes a third pipe section 240 and a fourth pipe section 250. The third pipe section 240 is connected to a second quick connector 121, and the fourth pipe section 250 is connected to a second container 400. A delivery pipe section 230 is provided between the first pipe section 210 and the second pipe section 220, and between the third pipe section 240 and the fourth pipe section 250. One end of the delivery pipe section 230 is connected to the first pipe section 210 and the third pipe section 240 respectively via a first three-way valve 260, and the other end of the delivery pipe section 230 is connected to the second pipe section 220 and the fourth pipe section 250 respectively via a second three-way valve 270. A control device 500 is connected to the first three-way valve 260 and the second three-way valve 270 respectively, and the control device 500 controls the switching between the first three-way valve 260 and the second three-way valve 270. When the drum mesh main shaft bearing 100 is lubricated, the delivery pipe section 230 is connected to the first pipe section 210 via the first three-way valve 260, and the delivery pipe section 230 is connected to the second pipe section 220 via the second three-way valve 270. The first pipe section 210, the delivery pipe section 230, and the second pipe section 220 are sequentially connected to form the lubrication pipe. When the drum mesh main shaft bearing 100 is drained, the delivery pipe section 230 is connected to the third pipe section 240 via the first three-way valve 260, and the delivery pipe section 230 is connected to the fourth pipe section 250 via the second three-way valve 270. The third pipe section 240, the delivery pipe section 230, and the fourth pipe section 250 are sequentially connected to form the drain pipe. Through the above connection, the lubrication pipe and the drain pipe share a section of the delivery pipe section 230, thereby reducing the number of delivery pumps 231 installed on the delivery pipe section 230, achieving the effect of reducing accessories and facilitating control. It is understood that in other embodiments, the lubrication pipe and the drain pipe can also be two completely independent pipelines.

[0026] In some embodiments, such as Figure 1 As shown, the delivery pump 231 is installed on the delivery pipe section 230. The delivery pump 231 is a bidirectional pump, so only one delivery pump 231 is needed to complete the steps of refueling and discharging oil.

[0027] In some embodiments, such as Figure 1 As shown, the first pipe section 210, the second pipe section 220, the third pipe section 240 and the fourth pipe section 250 are all flexible pipes, which can be easily bent without worrying about leakage, and at the same time better adapt to the positions of the first container, the second container and the delivery pipe section 230.

[0028] In some embodiments, the first pipe section 210 is provided with a connector structure that matches the first quick connector 111, and the third pipe section 240 is provided with a connector structure that matches the second quick connector 121. The matching connector structures can accelerate the assembly and disassembly of the first pipe section 210 and the first quick connector 111, as well as the assembly and disassembly of the third pipe section 240 and the second quick connector 121, thereby improving efficiency.

[0029] In some embodiments, sealing structures are provided between the joint structures of the first quick connector 111 and the first pipe section 210, and between the joint structures of the second quick connector 121 and the third pipe section 240, respectively. Through the sealing structures, the sealing performance of the first quick connector 111 and the first pipe section 210, and the second quick connector 121 and the third pipe section 240 can be enhanced to prevent oil leakage.

[0030] In some embodiments, the control device 500 includes a display screen that can display the status process of oil being added to or drained from the drum web spindle bearing 100.

[0031] In some embodiments, the display screen is a touch screen, which allows users to directly input commands on the display screen for control.

[0032] In some embodiments, such as Figure 1 As shown, the control device 500 includes a power module 510, which is connected to the control device 500. Using an independent power module 510 to power the control device 500 makes its operation more stable.

[0033] In some embodiments, valve switches are respectively provided on the first pair of connectors 110 and the second pair of connectors 120. When the first pair of connectors 110 and the second pair of connectors 120 are not in use, the corresponding valve switches can be closed to prevent the oil inside the drum screen spindle bearing 100 from leaking through the first pair of connectors 110 and the second pair of connectors 120.

[0034] The application process of the drum mesh spindle bearing oil change system of this application is as follows: Before changing the oil in the drum mesh spindle bearing 100, first connect the first pipe section 210 to the first quick connector 111 and the third pipe section 240 to the second quick connector 121, and check and ensure the reliability of the connection; when changing the oil, firstly, the control device 500 controls the first three-way valve 260 and the second three-way valve 270 to switch, so that the third pipe section 240, the delivery pipe section 230 and the fourth pipe section 250 are connected in sequence to form an oil drain pipe, and at the same time, the delivery pump 231 is in the oil draining mode, so that the drum mesh spindle bearing 100 is internally lubricated. The lubricating oil is extracted and flows to the second container 400 for recycling. Then, after the lubricating oil inside the drum mesh spindle bearing 100 is completely drained, the control device 500 controls the first three-way valve 260 and the second three-way valve 270 to switch again, so that the first pipe section 210, the delivery pipe section 230 and the second pipe section 220 are connected in sequence to form a filling pipe. At the same time, the delivery pump 231 is in filling mode, and the delivery pump 231 extracts new lubricating oil from the first container 300 and delivers it to the drum mesh spindle bearing 100 through the filling pipe. When the drum mesh spindle bearing 100 is filled with sufficient lubricating oil, the oil change process is completed. The drum mesh spindle bearing oil change system of this application realizes the oil change operation by inputting commands into the control panel through the human-machine interface, selecting the mode, and performing the oil draining and filling operations. During on-site execution, once the device is set up, commands are input through the human-machine interface on the control panel, and the system can then perform the oil draining or refueling process according to the commands. This achieves intelligent operation, reduces reliance on manpower, and avoids problems such as long manual oil change times, incomplete oil draining, and oil leakage that pollute the environment, making the entire oil change process more convenient, faster, more environmentally friendly, and more intelligent.

[0035] It is understood that the above embodiments only illustrate preferred embodiments of this application, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this application. It should be noted that, for those skilled in the art, without departing from the concept of this application, the above technical features can be freely combined, and several modifications and improvements can be made, all of which fall within the protection scope of this application. Therefore, all equivalent transformations and modifications made within the scope of the claims of this application should fall within the coverage of the claims of this application.

Claims

1. A drum screen spindle bearing oil changing system, used for changing the oil in the drum screen spindle bearing, characterized in that, The drum spindle bearing oil change system includes: The first container is used to hold the new oil to be replaced; The second container is used to hold the old oil removed from the main bearing of the drum spindle; The first pair of connecting pipes is disposed on the main shaft bearing of the drum mesh, one end of the first pair of connecting pipes is connected to the main shaft bearing of the drum mesh, and the other end of the first pair of connecting pipes is provided with a first quick connector. The second pair of connecting pipes is provided on the main shaft bearing of the drum mesh. One end of the second pair of connecting pipes is connected to the bottom of the main shaft bearing of the drum mesh, and the other end of the second pair of connecting pipes is provided with a second quick connector. A refueling hose, one end of which is detachably connected to the first quick connector, and the other end of which is connected to the bottom of the first container, and a delivery pump is provided on the refueling hose; An oil drain pipe, one end of which is detachably connected to the second quick connector, and the other end of which is connected to the top of the second container, and a delivery pump is installed on the oil drain pipe; A control device is connected to and controls the operation of the delivery pump.

2. The drum spindle bearing oil changing system as described in claim 1, characterized in that, The refueling hose includes a first section and a second section, the first section being connected to the first quick connector, and the second section being connected to the first container; The drain pipe includes a third pipe section and a fourth pipe section, the third pipe section being connected to the second quick connector, and the fourth pipe section being connected to the second container; A conveying pipe section is provided between the first pipe section and the second pipe section and between the third pipe section and the fourth pipe section. One end of the conveying pipe section is connected to the first pipe section and the third pipe section respectively through a first three-way valve, and the other end of the conveying pipe section is connected to the second pipe section and the fourth pipe section respectively through a second three-way valve. The control device is connected to the first three-way valve and the second three-way valve respectively, and the control device controls the switching of the first three-way valve and the second three-way valve; when the drum mesh main shaft bearing is lubricated, the conveying pipe section is connected to the first pipe section through the first three-way valve, and the conveying pipe section is connected to the second pipe section through the second three-way valve; when the drum mesh main shaft bearing is drained, the conveying pipe section is connected to the third pipe section through the first three-way valve, and the conveying pipe section is connected to the fourth pipe section through the second three-way valve.

3. The drum spindle bearing oil changing system as described in claim 2, characterized in that, The delivery pump is installed on the delivery pipe section, and the delivery pump is a bidirectional pump.

4. The drum spindle bearing oil changing system as described in any one of claims 1 to 3, characterized in that, The first pipe segment, the second pipe segment, the third pipe segment, and the fourth pipe segment are all flexible pipes.

5. The drum spindle bearing oil changing system as described in any one of claims 1 to 3, characterized in that, The first pipe section is provided with a connector structure that matches the first quick connector, and the third pipe section is provided with a connector structure that matches the second quick connector.

6. The drum spindle bearing oil changing system as described in claim 5, characterized in that, A sealing structure is provided between the first quick connector and the connector structure of the first pipe section, and between the second quick connector and the connector structure of the third pipe section.

7. The drum spindle bearing oil changing system as described in any one of claims 1 to 3, characterized in that, The control device includes a display screen.

8. The drum spindle bearing oil changing system as described in claim 7, characterized in that, The display screen is a touch screen.

9. The drum spindle bearing oil changing system as described in claim 7, characterized in that, The control device includes a power module, which is connected to the control device.

10. The drum spindle bearing oil changing system as described in claim 1, characterized in that, The first and second pairs of connecting pipes are respectively equipped with valve switches.

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