Lamp assembling structure

By combining the main body of the light source, the lower light source board, the battery compartment, the upper light source board, and the upper cover, and using positioning slots and screws for fixing, the problem of low assembly efficiency of dual-light source lamps is solved, and efficient assembly line production and cost control are achieved.

CN223895821UActive Publication Date: 2026-02-10ZHEJIANG JIAER OPTOELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202520418221.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-02-10
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Dual-light source lamps have complex structures, resulting in low production and assembly efficiency, increased labor input and production costs, and difficulty in achieving assembly line production.

Method used

The system adopts a combined structure of light source body, lower light source board, battery compartment, upper light source board and upper cover plate. The assembly process of the light source components is simplified by positioning slots, screw fixing and buckle connection, and mechanical equipment is used to assist in the assembly.

Benefits of technology

This improved the assembly efficiency of the lamps, reduced labor input, enabled assembly line production, and lowered production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The lamp assembling structure comprises a light source assembly, and the light source assembly comprises a light source body, a lower light source plate, a battery bin, a battery, an upper light source plate and an upper cover plate. The light source body is hollow, the lower light source plate is located in the light source body and fixedly installed at the bottom of the light source body, the battery bin is fixedly arranged above the lower light source plate, the battery is contained in a battery containing cavity of the battery bin, and the upper light source plate is fixedly arranged above the battery bin. Due to the arrangement of the structure, rapid positioning and assembling are facilitated, and assembly line type production is also facilitated; and meanwhile, an enterprise can assemble and produce the light source in combination with existing mechanical equipment and manpower, so that the labor investment is reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of lighting technology, specifically relating to a lighting assembly structure. Background Technology

[0002] Lighting fixtures are devices that transmit, distribute, and alter the light distribution of a light source. This includes all components necessary for fixing and protecting the light source, excluding the light source itself, as well as the necessary wiring accessories for connecting to a power source. Lighting fixtures can be classified by shape into chandeliers, ceiling lights, floor lamps, wall lamps, table lamps, etc. Previously, single-light source fixtures were predominant. However, with the demands of lighting and design, dual-light source fixtures have emerged, meaning the light source shines from both ends of the fixture. For portable, rechargeable dual-light source fixtures, the structural complexity increases exponentially compared to single-light source fixtures, leading to reduced production and assembly efficiency. For mass production of lighting fixtures, a large workforce is obviously required to meet production capacity, which inevitably increases labor costs, product costs, and reduces product competitiveness. Furthermore, an unreasonable lighting fixture structure makes it difficult to achieve a rapid, assembly-line production pace. Additionally, how to make the assembly structure of lighting fixtures easier to assemble using existing equipment instead of manual labor is a problem that needs to be solved. Utility Model Content

[0003] The purpose of this utility model is to provide a lamp assembly structure and assembly process, which aims to solve the problem of efficient assembly of dual-light source lamps.

[0004] To solve the above-mentioned technical problems, the purpose of this utility model is achieved as follows:

[0005] A lighting fixture assembly structure includes a light source assembly, which includes a light source body, a lower light source plate, a battery compartment, a battery, an upper light source plate, and a top cover. The light source body is hollow, the lower light source plate is located inside the light source body and fixedly installed at its bottom, the battery compartment is fixed above the lower light source plate, the battery is received in the battery accommodating cavity of the battery compartment, the upper light source plate is fixed above the battery compartment, and the top cover is fastened to the upper opening of the light source body.

[0006] Based on the above solution and as a preferred embodiment of the above solution: it also includes a lampshade, which is fitted over the outside of the light source assembly.

[0007] Based on the above scheme and as a preferred embodiment of the above scheme: an annular groove is provided at the upper outer edge of the upper cover plate, the top of the lampshade is through, and an annular folded edge extends inward at the top edge, the annular folded edge is fitted into the annular groove.

[0008] Based on the above scheme and as a preferred embodiment: The bottom of the light source body is symmetrically provided with multiple first mounting posts and multiple second mounting posts. The lower light source plate has a positioning slot and lower light source plate screw holes. When the positioning slot engages with the outer circumferential surface of the first mounting post, the lower light source plate screw holes are precisely aligned with the screw holes of the second mounting posts. The upper end of the first mounting post is higher than the lower light source plate. Connecting plates extend symmetrically from both sides of the battery compartment. Screws pass through the connecting plates and are screwed into the first mounting posts. Multiple third mounting posts extend upward from the battery compartment. Screws pass through the upper light source plate and are screwed into the third mounting posts.

[0009] Based on the above scheme and as a preferred embodiment of the above scheme: an electrode plate is provided in the battery compartment, the electrode plate has a tab, and a channel corresponding to the tab is opened on the upper light source plate so that the tab passes through the channel and its upper end extends out of the upper end surface of the upper light source plate and is electrically connected to the upper light source plate.

[0010] Based on the above scheme and as a preferred embodiment of the above scheme: a mounting plate extends to the side of the upper light source plate, and a pin is provided on the end face of the mounting plate opposite to the lower light source plate; a socket is provided on the lower light source plate directly below the pin, and after the upper light source plate is fixed on the battery compartment, the pin is inserted into the socket.

[0011] The outstanding and beneficial technical effects of this utility model compared to the prior art are as follows: By setting a first positioning post and a second positioning post higher than the first positioning post at the bottom of the light source body, and staggering the two, the lower light source plate is positioned by the positioning slot of the lower light source plate and the second positioning post. This allows the screw holes of the lower light source plate to be directly aligned with the first positioning post after positioning, so that the lower light source plate can be fixed by directly screwing the screw through the lower light source plate and into the first positioning post. The battery compartment can be fixed by screwing the screw through the connecting plate and into the second positioning post. The battery is installed in the battery compartment, and the battery compartment's electrode tab passes through the opening on the upper light. The source board has a protruding channel, and the circuit layer of the upper light source board is located on the end face opposite to the battery compartment, which facilitates soldering from above. Pins and sockets are respectively provided on the opposite sides of the upper and lower light source boards. After the upper light source board is installed, the pins are inserted into the sockets to enable power supply or communication to the lower light source board. The upper cover is fastened to the upper opening of the light source body by a snap-fit ​​mechanism. This structure facilitates rapid positioning and assembly, and also makes it easier to achieve assembly line production. At the same time, companies can combine existing mechanical equipment with manual labor to assemble and produce the light source, reducing labor input. Attached Figure Description

[0012] Figure 1This is a front view of the overall structure of the lamp of this utility model;

[0013] Figure 2 This is a top view of the overall structure of the lamp of this utility model;

[0014] Figure 3 yes Figure 2 Sectional view at point AA;

[0015] Figure 4 yes Figure 2 Sectional view at point BB;

[0016] Figure 5 This is a three-dimensional view of the internal structure of the light source component in a semi-sectional state;

[0017] Figure 6 This is a three-dimensional view of the internal structure of the light source component from another angle, showing its semi-section.

[0018] Figure 7 This is a schematic diagram of the battery compartment structure;

[0019] Figure 8 yes Figure 3 Enlarged view of a section at point E in the middle;

[0020] Figure 9 This is a schematic diagram of the electrode plate and socket connection structure in Embodiment 2. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the given embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] In the description of this utility model, it should be understood that the terms "upper" and "lower" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] In the description of this utility model, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Example 1

[0024] See details Figure 1-8As shown, this utility model discloses a lamp assembly structure, including a light source assembly 10. The light source assembly 10 includes a light source body 11, a lower light source plate 12, a battery compartment 13, a battery 14, an upper light source plate 15, and an upper cover plate 16. Specifically, the light source body 11 is hollow, and a plurality of first mounting posts 111 and a plurality of second mounting posts 112 are centrally symmetrically arranged at the bottom. The lower light source plate 12 is provided with a plurality of LED beads and necessary circuit wires, and has a positioning slot 122 and a lower light source plate screw hole. When the positioning slot 122 is engaged with the outer peripheral surface of the first mounting post 111, the screw hole of the lower light source plate is exactly aligned with the screw hole of the second mounting post 112. The upper end of the first mounting post 111 is higher than the lower light source plate 12. The screw passes through the screw hole of the lower light source plate and is screwed into the second mounting post 112, thereby fixing the lower light source plate 12 to the bottom of the light source body 11. Symmetrical wing-shaped connecting plates 132 extend from both sides of the bottom of the battery compartment 13. Screws pass through the connecting plates 132 and are screwed into the first mounting post 111 to fix the battery compartment 13 to the upper surface of the first mounting post 111. Since the first mounting post 111 is higher than the lower light source plate 12, the battery compartment 13 is positioned above the lower light source plate 12 after fixing. The battery compartment 13 has a battery receiving cavity, and the battery 14 is received in the battery receiving cavity 131 of the battery compartment 13 and secured by the side wall 1311 of the battery receiving cavity 131. Multiple third mounting posts 133 extend upward from the side edge of the battery compartment 13. The upper surface of the third mounting post 133 is not lower than the highest position of the battery 14. Screws 101 pass through the upper light source plate 15 and are screwed into the third mounting post 133 to fix the upper light source plate 15 to the third mounting post 133. In addition, multiple LED beads are arranged on the end face of the upper light source plate 15 away from the battery compartment 13, and the LED beads are connected by wires. In order to supply power to the upper light source plate 15 and connect it to the power supply of the battery, in this embodiment, an electrode plate 18 is provided in the battery compartment 13. The electrode plate 18 has a tab 181. The upper light source plate 15 has a channel 151 corresponding to the tab 181, so that the tab 181 passes through the channel 151, and the upper end extends out of the upper end face of the upper light source plate 15 and is connected to the wires of the upper light source plate 15 by soldering. At the same time, in order to further provide power to the lower light source plate 12, in this embodiment, the upper light source plate 15 preferably has a mounting plate 152 on the side. The mounting plate 152 has a pin 153 on the end face opposite to the lower light source plate 12. A socket 154 is provided on the lower light source plate 12 and directly below the pin 153. After the upper light source plate 15 is fixed on the battery compartment 13, the pin 153 is inserted into the socket 154. This enables power to the lower light source board 12 through pin 153 and socket 154.The lower end of the top cover plate 16 has a hook-shaped buckle 161 extending downwards. The inner periphery of the light source body 11 has a groove 114 near its upper edge. Pressing the top cover plate 16 down from the upper opening of the light source body 11 causes the buckle 161 to engage with the groove 114, thus securing the top cover plate 16 at the upper opening of the light source body 11. Additionally, a lampshade 30 is included, which is fitted over the light source assembly 10. The upper outer edge of the top cover plate 16 has an annular groove 162, through which the top of the lampshade 30 passes. An annular folded edge 31 extends inwards from the top edge, fitting into the annular groove 162 to position the lampshade 30. A mounting hole 113 is formed inwardly recessed in the center of the bottom surface of the light source body 11, allowing the installation of the light source assembly 10 by inserting a lamp post 20 or other support into the mounting hole 113. In order to increase the depth of the mounting hole 113 without increasing the size of the lamp body, so as to ensure that the column 20 can be stably inserted into the mounting hole 113, it is preferable to provide a clearance hole 121 in the middle of the lower light source plate 12, so that the concave part of the mounting hole 113 can extend upward to a certain extent through the clearance hole 121, thereby solving this problem.

[0025] To facilitate control of the light source assembly 10, this embodiment also includes a sensing spring 17. The lower end of the sensing spring 17 is welded to the upper light source plate 15, and the upper end extends to the upper cover plate 16. After the upper cover plate 16 is fastened to the light source body 11, the upper end of the sensing spring 17 approaches or contacts the upper cover plate 16. When a human touches the upper cover plate 16, a trigger signal is provided for the state control of the lamp through touch sensing on the upper cover plate 16. The control circuit set on the upper light source plate 15 realizes the control of the lamp state. Of course, it should be noted that the specific control circuit structure, control principle, software code, etc. are all existing technologies. They are only used here to realize the control of the lamp in this utility model and are not within the protection scope of this utility model.

[0026] It should be noted that the lower light source board 12 and the upper light source board 15 in this embodiment can be PCB (printed circuit board), which has preset LED lamp bead soldering points, electrode soldering points, pin soldering points and socket soldering points, and can be soldered by soldering. Example 2

[0027] See details Figure 9As shown, the difference between this embodiment and Embodiment 1 is that in this embodiment, an electrode plate 18 is provided inside the battery compartment 13. The electrode plate 18 has a tab 181. The upper light source plate 15 has a channel 151 corresponding to the tab 181, so that the tab 181 passes through the channel 151. A socket 155 is fixedly soldered to the upper light source plate 15. The socket 155 contains conductive metal, which is fixed to the upper light source plate 15 by soldering and conductively connected to the circuit (copper-plated part on the PCB board) provided thereon. Thus, the upper part of the tab 181 passing through the upper light source plate 15 is inserted into the socket 155. Therefore, power supply is achieved through contact conductivity by plugging in the socket and the tab. Thus, the power supply of the battery compartment 13 can be connected to the upper light source plate 15 without soldering, thereby simplifying the assembly process and reducing the assembly time.

[0028] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of protection of the present utility model. Therefore, all equivalent changes made to the structure, shape, and principle of the present utility model should be covered within the scope of protection of the present utility model.

Claims

1. A lamp assembly structure, characterized in that: The light source assembly (10) includes a light source body (11), a lower light source plate (12), a battery compartment (13), a battery (14), an upper light source plate (15), and an upper cover plate (16). The light source body (11) is hollow. The lower light source plate (12) is located inside the light source body (11) and fixedly installed at its bottom. The battery compartment (13) is fixed above the lower light source plate (12). The battery (14) is received in the battery accommodating cavity (131) of the battery compartment (13). The upper light source plate (15) is fixed above the battery compartment (13). The upper cover plate (16) is fastened to the upper opening of the light source body (11).

2. The lamp assembly structure according to claim 1, characterized in that: It also includes a lampshade (30), which is fitted over the outside of the light source assembly (10).

3. The lamp assembly structure according to claim 2, characterized in that: An annular groove (162) is provided at the upper outer edge of the cover plate (16), the top of the lampshade (30) is through, and an annular fold (31) extends inward at the top edge, the annular fold (31) is fitted into the annular groove (162).

4. The lamp assembly structure according to claim 1, characterized in that: The bottom of the light source body (11) is symmetrically provided with a plurality of first mounting posts (111) and a plurality of second mounting posts (112). The lower light source plate (12) is provided with a positioning slot (122) and a lower light source plate screw hole. When the positioning slot (122) is engaged with the outer circumferential surface of the first mounting post (111), the screw hole of the lower light source plate is aligned with the screw hole of the second mounting post (112). The upper end of the first mounting post (111) is higher than the lower light source plate (12). The battery compartment (13) extends symmetrically from both sides with connecting plates (132). The screw passes through the connecting plate (132) and is screwed into the first mounting post (111). The battery compartment (13) extends upward with a plurality of third mounting posts (133). The screw passes through the upper light source plate (15) and is screwed into the third mounting post (133).

5. A lamp assembly structure according to claim 4, characterized in that: The battery compartment (13) is provided with an electrode plate (18), the electrode plate (18) has a tab (181), and the upper light source plate (15) has a channel that corresponds one-to-one with the tab (181) so that the tab (181) passes through the channel and extends out of the upper end of the upper light source plate (15) and is electrically connected to the upper light source plate (15).

6. A lamp assembly structure according to claim 5, characterized in that: The upper light source plate (15) has a mounting plate (152) extending to its side. The mounting plate (152) has a pin (153) on its end face opposite to the lower light source plate (12). The lower light source plate (12) has a socket (154) located directly below the pin (153). After the upper light source plate (15) is fixed on the battery compartment (13), the pin (153) is inserted into the socket (154).