Efficient baking device for oversized glass substrate
By combining a multi-link mechanism with a flip-up plate, the automated and uniform baking of ultra-large glass substrates is achieved, solving the problems of uneven heat distribution and safety in traditional devices, and improving the ease of operation and safety.
Patent Information
- Application Number
- CN202520339042.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-02-28
AI Technical Summary
Traditional baking equipment is difficult to bake ultra-large glass substrates efficiently, resulting in uneven heat distribution, which affects quality and safety. Workers are also at risk when operating in a high-temperature and low-pressure environment.
A combination of a multi-link mechanism and a flipping plate was designed to achieve automatic translation and flipping of the glass substrate through external operation. Multiple baking plates are used for all-round uniform baking, and the reset and removal of the flipping plate are controlled by an external lever to avoid workers entering the high-temperature environment.
It enables all-round uniform baking of ultra-large glass substrates, improving baking efficiency and quality consistency, and reducing safety risks and labor intensity for workers.
Smart Images
Figure CN223896473U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass substrate technology, specifically to a high-efficiency baking device for ultra-large glass substrates. Background Technology
[0002] In the glass manufacturing and processing industry, glass substrates are a key raw material, and their quality directly affects the performance and quality of the final product. With technological advancements and changes in market demand, the application of ultra-large-size glass substrates is becoming increasingly widespread, especially in fields such as display technology, building curtain walls, and solar photovoltaics.
[0003] Traditional baking equipment is often designed for smaller glass substrates and is difficult to apply directly to the efficient baking of ultra-large glass substrates. When trying to bake multiple ultra-large glass substrates simultaneously using traditional equipment, the length of the entire baking equipment is greatly extended due to the significant increase in substrate size. After baking, workers need to enter the baking equipment to remove the glass substrates one by one. Due to the high temperature environment generated during the baking process, the temperature inside the baking equipment is high and the air is thin, which poses a serious threat to the health and safety of workers.
[0004] The large area of ultra-large glass substrates can also lead to incomplete baking. Traditional baking methods may result in uneven heat distribution, causing some areas of the glass substrate to be under-baked or over-baked, thus affecting its overall quality and performance.
[0005] In view of the above, this application is hereby submitted. Utility Model Content
[0006] The purpose of this invention is to provide a high-efficiency baking device for ultra-large glass substrates to solve the problems mentioned in the background art.
[0007] To solve the above-mentioned technical problems, this utility model provides an efficient baking device for ultra-large glass substrates, including a box body. A fixing rod is fixedly installed on the side wall of the box body. A limiting plate is fixedly installed on the outer wall of the side wall of the fixing rod. A second sliding groove is formed on the inner wall of the limiting plate. A flipping column is slidably connected to the inner wall of the second sliding groove. A connecting rod is rotatably installed on the outer wall of the flipping column. A connecting column is rotatably installed at the end of the connecting rod away from the flipping column. A connecting rod is rotatably installed on the outer wall of the connecting column higher than the connecting rod. A fixing column is rotatably installed at the end of the connecting rod away from the connecting column. A connecting rod is rotatably installed on the outer wall of the fixing column. A lever is fixedly installed on the outer wall of the connecting rod near the fixing column. A connecting column is rotatably installed on the end of the connecting rod away from the fixing column. A connecting rod is rotatably installed on the outer wall of the connecting column. A connecting rod is rotatably installed on the outer wall of the flipping column. A flipping plate is fixedly installed on the top of the flipping column. A slot is formed on the inner wall of the flipping plate.
[0008] Furthermore, a connecting rod six is rotatably mounted on the end of the fixed post one away from the lever one, a lever two is fixedly mounted on the outer wall of the connecting rod six, a limiting post two is rotatably mounted on the end of the connecting rod six away from the lever two, a moving plate is fixedly mounted on the outer wall of the limiting post two, a limiting post one is fixedly mounted on the end of the moving plate away from the limiting post two, a connecting rod five is rotatably mounted on the outer wall of the limiting post one, a fixed post two is rotatably mounted on the end of the connecting rod five away from the limiting post one, and the fixed post two is fixedly mounted on the bottom of the limiting plate.
[0009] Furthermore, the inner wall of the movable plate is provided with a sliding groove three, a rotating column is slidably installed on the inner wall of the sliding groove three, a connecting plate is fixedly installed on the outer wall of the rotating column, and the end of the connecting plate away from the rotating column is fixedly installed on the bottom of the outer wall of the flipping column.
[0010] Furthermore, a sliding ring is fixedly installed on the outer wall of the flipping column, and the outer wall of the sliding ring has the same diameter as the inner wall of the sliding groove.
[0011] Furthermore, a door is rotatably installed on the side wall of the box near the fixed rod, and a sliding groove is provided on the surface of the door. A lever 1 and a lever 2 are slidably connected to the inner wall of the sliding groove 1.
[0012] Furthermore, the top of the box has a placement opening, a box cover is rotatably installed on the top of the placement opening, and a handle is fixedly installed on the top of the box cover.
[0013] Furthermore, a baking plate one is fixedly installed on the inner side wall of the box, a baking plate two is fixedly installed on the top of the inner wall of the box, and a baking plate three is fixedly installed on the inner wall of the box away from the fixing rod.
[0014] Furthermore, the outer wall of the handle is provided with a rubber layer, and the rubber surface is provided with an integrally formed anti-slip texture.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. After baking, workers do not need to enter the high-temperature and thin-air baking device. They can simply use an external operating lever to reset the flip plate and remove the glass substrate, avoiding the impact of the high-temperature environment on workers' health and improving the safety and convenience of operation.
[0017] 2. Through the movement of the multi-link mechanism and the flipping plate, the automatic translation and flipping of the ultra-large glass substrate in the baking device is realized, so that the glass substrate can be fully and evenly baked, which greatly improves the baking efficiency and ensures the consistency of baking quality. Attached Figure Description
[0018] Figure 1A schematic diagram of the front structure of the moving device of a high-efficiency baking apparatus for ultra-large glass substrates;
[0019] Figure 2 A schematic diagram of the bottom structure of the moving device of a high-efficiency baking apparatus for ultra-large glass substrates;
[0020] Figure 3 A schematic diagram of the front structure of a high-efficiency baking device for ultra-large glass substrates;
[0021] Figure 4 This is a schematic diagram of the internal structure of a high-efficiency baking device for ultra-large glass substrates.
[0022] Figure 5 This is a schematic diagram of a flip-board structure for a high-efficiency baking device for ultra-large glass substrates.
[0023] In the diagram: 1. Box body; 2. Box door; 3. Slide groove one; 4. Lever one; 5. Lever two; 6. Box lid; 7. Handle; 8. Placement opening; 9. Fixing rod; 10. Baking plate one; 11. Baking plate two; 12. Baking plate three; 13. Flipping plate; 14. Connecting rod one; 15. Fixing post one; 16. Connecting rod two; 17. Connecting post one; 18. Connecting rod three; 19. Connecting post two; 20. Connecting rod four; 21. Flipping post; 22. Slot; 23. Moving plate; 24. Connecting rod five; 25. Connecting rod six; 26. Fixing post two; 27. Limiting post one; 28. Limiting post two; 29. Rotating post; 30. Sliding ring; 31. Connecting plate; 32. Limiting plate; 33. Slide groove two; 34. Slide groove three. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1 - Figure 5This utility model provides a technical solution: a high-efficiency baking device for ultra-large glass substrates, including a box body 1. A fixing rod 9 is fixedly installed on the side wall of the box body 1. A limiting plate 32 is fixedly installed on the outer wall of the side wall of the fixing rod 9. A second sliding groove 33 is opened on the inner wall of the limiting plate 32. A flipping column 21 is slidably connected to the inner wall of the second sliding groove 33. A connecting rod 14 is rotatably installed on the outer wall of the flipping column 21. A connecting column 17 is rotatably installed at the end of the connecting rod 14 away from the flipping column 21. A connecting rod 16 is rotatably installed on the outer wall of the connecting column 17, which is higher than the outer wall of the connecting rod 14. A fixed column 15 is rotatably installed at the end away from the connecting column 17. A connecting rod 3 18 is rotatably installed on the outer wall of the fixed column 15. A lever 4 is fixedly installed on the outer wall of the connecting rod 3 18 near the fixed column 15. A connecting column 2 19 is rotatably installed at the end of the connecting rod 3 18 away from the fixed column 15. A connecting rod 4 20 is rotatably installed on the outer wall of the connecting column 2 19. The end of the connecting rod 4 20 away from the connecting column 2 19 is rotatably installed on the outer wall of the flip column 21. A flip plate 13 is fixedly installed on the top of the flip column 21. A slot 22 is opened on the inner wall of the flip plate 13.
[0026] It should be noted that after baking, workers do not need to enter the high-temperature baking device. They can simply use external levers 4 and 5 to reset the flip plate 13 and remove the glass substrate, which reduces the labor intensity of workers and improves the ease of operation.
[0027] Please see Figure 2 This utility model provides a technical solution: a high-efficiency baking device for ultra-large glass substrates, including a fixed column 15 with a connecting rod 25 rotatably mounted at the end away from the lever 4, a lever 25 fixedly mounted on the outer wall of the connecting rod 25, a limiting column 28 rotatably mounted at the end of the connecting rod 25 away from the lever 25, a moving plate 23 fixedly mounted on the outer wall of the limiting column 28, a limiting column 27 fixedly mounted at the end of the moving plate 23 away from the limiting column 28, a connecting rod 24 rotatably mounted on the outer wall of the limiting column 27, a fixed column 26 rotatably mounted at the end of the connecting rod 24 away from the limiting column 27, and the fixed column 26 fixedly mounted at the bottom of the limiting plate 32.
[0028] It should be noted that by operating lever 25, the movement of connecting rod 6 25 and moving plate 23 can be precisely controlled, thereby driving the flip plate 13 to flip or fine-tune, so that the glass substrate can move according to the predetermined trajectory and angle during the baking process, ensuring the uniformity and precision of baking.
[0029] Please see Figure 2This utility model provides a technical solution: an ultra-large glass substrate high-efficiency baking device, including a sliding groove 34 opened on the inner wall of a moving plate 23, a rotating column 29 slidably installed on the inner wall of the sliding groove 34, a connecting plate 31 fixedly installed on the outer wall of the rotating column 29, and the end of the connecting plate 31 away from the rotating column 29 fixedly installed on the bottom of the outer wall of the flipping column 21.
[0030] It should be noted that the sliding connection between the slide groove 34 and the rotating column 29 provides stable support for the flipping column 21 and the flipping plate 13 on it, ensuring that the entire structure remains stable and not easily shakes when the flipping plate 13 is moved or flipped, thereby ensuring safety and stability during the baking process.
[0031] Please see Figure 5 This utility model provides a technical solution: an ultra-large glass substrate high-efficiency baking device, including a sliding ring 30 fixedly installed on the outer wall of the flipping column 21, the outer wall of the sliding ring 30 having the same diameter as the inner wall of the sliding groove 33.
[0032] It should be noted that the tight fit between the sliding ring 30 and the second sliding groove 33 reduces the gap between them, thereby reducing the friction generated by the flipping column 21 during the sliding process.
[0033] Please see Figure 3 This utility model provides a technical solution: an ultra-large glass substrate high-efficiency baking device, including a box body 1 with a door 2 rotatably installed on the side wall near the fixed rod 9, a sliding groove 3 on the surface of the door 2, and a lever 4 and a lever 5 slidably connected to the inner wall of the sliding groove 3.
[0034] It should be noted that lever 4 and lever 5, through the design of slide groove 3, allow users to easily operate these levers from outside the oven door 2, controlling the functions inside the baking device without opening the oven door 2.
[0035] Please see Figure 4 This utility model provides a technical solution: an ultra-large glass substrate high-efficiency baking device, including a box body 1 with a placement opening 8 on the top, a box cover 6 rotatably installed on the top of the placement opening 8, and a handle 7 fixedly installed on the top of the box cover 6.
[0036] It should be noted that the lid 6 can tightly seal the placement opening 8 to prevent external dust and impurities from entering the interior of the chamber 1 during the baking process, thus maintaining a clean and stable baking environment and ensuring the baking quality of the glass substrate.
[0037] Please see Figure 4This utility model provides a technical solution: an ultra-large glass substrate high-efficiency baking device, including a baking plate 10 fixedly installed on the inner side wall of the box 1, a baking plate 21 fixedly installed on the top of the inner wall of the box 1, and a baking plate 32 fixedly installed on the inner wall of the box 1 away from the fixing rod 9.
[0038] It should be noted that this layout ensures that the glass substrate receives heat from different directions during the baking process, thereby achieving a comprehensive and uniform baking effect.
[0039] Please see Figure 3 This utility model provides a technical solution: an ultra-large glass substrate high-efficiency baking device, including a handle 7 with a rubber layer on the outer wall and an integrally formed anti-slip texture on the rubber surface.
[0040] It should be noted that the rubber layer provides a good tactile feel, allowing workers to have a comfortable grip when operating handle 7, and preventing it from slipping.
[0041] Working principle: The worker pulls the lid 6 using handle 7, exposing the placement opening 8, and vertically places the oversized glass substrate to be baked into the slot 22 of the flip-over pallet 13. After placement, the lid 6 is closed, and lever 14 is pulled, transmitting force to connecting rods 318, 16, 14, and 20. This causes multiple flip-over pallets 13 to smoothly move along the sliding groove 33 on the limiting plate 32 into the housing 1. As the multiple connecting rods fully extend, the flip-over pallets 13 and the glass substrate on them are securely fed into the baking area. Baking plates 10, 11, and 12 are activated simultaneously to bake the glass substrate in an all-round and uniform manner. During the baking process, the worker can move lever 25 as needed, which, through connecting rod 6 25, connects with the limiting plate 32. The linkage between the second column 28 and the moving plate 23 drives the moving plate 23 to move to the other side. Further, through the transmission of the fifth link 24, the second fixed column 26 and the connecting plate 31, the flipping column 21 rotates, and the flipping plate 13 and the glass substrate on it also rotates, until the two ends of multiple flipping plates 13 are connected, and the surface of the glass substrate is perpendicular to the baking plate 10. The front and back sides of the glass substrate are alternately baked. After baking, the worker only needs to move the second lever 5 to reset the flipping plate 13, and then pull the first lever 4 to move the flipping plate 13 and the glass substrate on it back to the bottom of the placement port 8 along the second slide 33. At this time, the worker does not need to enter the high temperature and thin air inside the baking device, but can easily take out the baked glass substrate through the top placement port 8.
Claims
1. A high-efficiency baking device for ultra-large glass substrates, comprising a housing (1), characterized in that: A fixing rod (9) is fixedly installed on the side wall of the box (1). A limiting plate (32) is fixedly installed on the outer wall of the side wall of the fixing rod (9). A sliding groove (33) is opened on the inner wall of the limiting plate (32). A flipping column (21) is slidably connected to the inner wall of the sliding groove (33). A connecting rod (14) is rotatably installed on the outer wall of the flipping column (21). A connecting column (17) is rotatably installed at the end of the connecting rod (14) away from the flipping column (21). A connecting rod (16) is rotatably installed on the outer wall of the connecting column (17) above the connecting rod (14). A fixing rod is rotatably installed at the end of the connecting rod (16) away from the connecting column (17). Fixed column one (15), the outer wall of fixed column one (15) is rotatably mounted with connecting rod three (18), the outer wall of connecting rod three (18) near fixed column one (15) is fixedly mounted with lever one (4), the end of connecting rod three (18) away from fixed column one (15) is rotatably mounted with connecting column two (19), the outer wall of connecting column two (19) is rotatably mounted with connecting rod four (20), the end of connecting rod four (20) away from connecting column two (19) is rotatably mounted on the outer wall of flip column (21), the top of flip column (21) is fixedly mounted with flip plate (13), the inner wall of flip plate (13) is provided with a slot (22).
2. The high-efficiency baking device for ultra-large glass substrates as described in claim 1, characterized in that: A connecting rod six (25) is rotatably installed at the end of the fixed column one (15) away from the lever one (4). A lever two (5) is fixedly installed on the outer wall of the connecting rod six (25). A limiting column two (28) is rotatably installed at the end of the connecting rod six (25) away from the lever two (5). A moving plate (23) is fixedly installed on the outer wall of the limiting column two (28). A limiting column one (27) is fixedly installed at the end of the moving plate (23) away from the limiting column two (28). A connecting rod five (24) is rotatably installed on the outer wall of the limiting column one (27). A fixed column two (26) is rotatably installed at the end of the connecting rod five (24) away from the limiting column one (27). The fixed column two (26) is fixedly installed at the bottom of the limiting plate (32).
3. The high-efficiency baking device for ultra-large glass substrates as described in claim 2, characterized in that: The inner wall of the movable plate (23) is provided with a sliding groove three (34), and a rotating column (29) is slidably installed on the inner wall of the sliding groove three (34). A connecting plate (31) is fixedly installed on the outer wall of the rotating column (29), and the end of the connecting plate (31) away from the rotating column (29) is fixedly installed on the bottom of the outer wall of the flipping column (21).
4. The high-efficiency baking device for ultra-large glass substrates as described in claim 1, characterized in that: A sliding ring (30) is fixedly installed on the outer wall of the flipping column (21), and the outer wall of the sliding ring (30) has the same diameter as the inner wall of the sliding groove (33).
5. The high-efficiency baking device for ultra-large glass substrates as described in claim 1, characterized in that: The box body (1) has a door (2) rotatably installed on the side wall near the fixed rod (9). The surface of the door (2) has a sliding groove (3). The inner wall of the sliding groove (3) is slidably connected to a lever (4) and a lever (5).
6. The high-efficiency baking device for ultra-large glass substrates as described in claim 1, characterized in that: The box body (1) has a placement opening (8) on the top, and a box cover (6) is rotatably installed on the top of the placement opening (8), and a handle (7) is fixedly installed on the top of the box cover (6).
7. The high-efficiency baking device for ultra-large glass substrates as described in claim 1, characterized in that: Baking plate one (10) is fixedly installed on the inner side wall of the box (1), baking plate two (11) is fixedly installed on the top of the inner wall of the box (1), and baking plate three (12) is fixedly installed on the inner wall of the box (1) away from the fixing rod (9).
8. The high-efficiency baking device for ultra-large glass substrates as described in claim 6, characterized in that: The handle (7) has a rubber layer on its outer wall, and the rubber surface has an integrally formed anti-slip texture.