Oil sampling and uniform mixing integrated device

Abstract

The utility model discloses an oil product sampling and blending integrated device, and relates to the field of oil product sampling and blending devices. The mixing device comprises a mixing device, the mixing device comprises a tank body, a spiral groove is formed in the inner wall of the tank body, and the sampling device is provided with a sampling mechanism, the spiral groove is formed in the inner wall of the tank body and is matched with a flexible hose sampling mechanism, so that the sampling position is flexibly adjusted. The mounting ring and the groove are clamped and slide, and the drawing seat at the top of the pipe body is combined, so that an operator can easily change the sampling position, non-stop sampling is realized, and the efficiency is improved. An oil pumping port is formed in the top of the drawing seat, so that sampling is facilitated, and a sealing cover is screwed to ensure sealing and prevent oil leakage. The tank cover is in threaded connection with the drawing seat, the device stability is enhanced, and safe and reliable sampling is ensured. Meanwhile, the top of the drawing seat is provided with an oil-well pump connector which can be connected with an external oil-well pump, so that the sampling efficiency and accuracy are improved. And the graduated scale is arranged on the tube body, so that visual sampling depth indication is provided for operators, and sampling is more controllable and predictable.

Description

Technical Field

[0001] This utility model relates to the field of oil sampling and mixing devices, specifically an integrated oil sampling and mixing device. Background Technology

[0002] The integrated oil sampling and mixing device is a mixing tank for petroleum processing that combines sampling and mixing functions. It can not only achieve uniform mixing of oil products during petroleum processing to ensure the consistency of oil quality, but also conveniently sample oil products during or after mixing for further quality testing and analysis. Through optimized design and advanced stirring technology, this device can efficiently process various types of petroleum products, meeting the stringent requirements of the petroleum processing industry for efficiency, accuracy, and reliability.

[0003] Existing integrated oil sampling and mixing devices typically use a valve port at a fixed location on one side of the tank for sampling. However, this method has significant limitations because it can only collect samples from a single location, failing to comprehensively reflect the overall quality of the oil in the tank and potentially leading to unrepresentative sampling results. Another sampling method involves inserting a sampling tube. While this method can improve sampling flexibility to some extent, it requires the equipment to be completely stopped before it can be effectively used. This not only affects production efficiency but may also negatively impact the stability and lifespan of the equipment due to frequent start-ups and shutdowns. Utility Model Content

[0004] Based on this, the purpose of this utility model is to provide an integrated oil sampling and mixing device to solve the technical problems of insufficient sampling representativeness, impact on production efficiency, and potential adverse effects on equipment stability and service life of existing sampling methods.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated oil sampling and mixing device, including a mixing device, the mixing device including a tank, the inner wall of the tank having a spiral groove, a sampling mechanism installed in the spiral groove, the sampling mechanism including a tube, the tube being a flexible hose;

[0006] A mounting ring is fixedly connected to the bottom end of the tube. Multiple pulley grooves are evenly spaced in a ring array on the outer side of the mounting ring, and pulleys are arranged in the multiple pulley grooves.

[0007] By adopting the above technical solution, the representativeness and accuracy of sampling are improved because samples can be taken from different depths and positions in the tank during the mixing process.

[0008] Furthermore, the mounting ring engages and slides with the spiral groove, and a pull-out seat is installed on the top of the tube.

[0009] By adopting the above technical solution, operators can easily change the position of the sampling tube head without stopping the machine, thereby improving production efficiency.

[0010] Furthermore, the top of the pull-out seat is provided with an oil extraction port, and a sealing cap is screwed onto the oil extraction port.

[0011] By adopting the above technical solution, the screw-on sealing cap ensures the sealing of the oil extraction port when not sampling, preventing oil leakage and ensuring the safety of the working environment.

[0012] Furthermore, a lid is provided on the top of the tank, and the pull-out seat is screwed to the lid.

[0013] By adopting the above technical solution, it is helpful to prevent the pull-out seat from falling off or being damaged due to external force during the sampling process, thereby improving the safety and reliability of the sampling process.

[0014] Furthermore, the top of the pull-out seat is provided with an oil pump interface, which is connected to an external oil pump.

[0015] By adopting the above technical solutions, sampling efficiency has been improved, and the labor intensity of manual operation has been reduced, making the sampling process more accurate and controllable.

[0016] Furthermore, a scale is provided on the tube body.

[0017] By adopting the above technical solution, operators can accurately understand the position of the sampling tube head inside the tank, thereby adjusting the sampling depth according to actual needs and improving the accuracy of sampling.

[0018] Furthermore, the bottom of the tank is provided with a support frame, which consists of three legs arranged in a circular array at equal intervals.

[0019] By adopting the above technical solution, the support is more uniform, which enhances the stability and load-bearing capacity of the device.

[0020] Furthermore, the entire mixing device is made of stainless steel.

[0021] By adopting the above technical solution and selecting stainless steel as the main material of the device, it is possible to ensure that the device maintains stable performance during long-term use and extend the service life of the device.

[0022] In summary, the present invention has the following main advantages:

[0023] This invention features a sampling mechanism with a spiral groove on the inner wall of the tank. A flexible hose sampling mechanism that slides along this groove allows for flexible and adaptable sampling positions, no longer limited to a fixed point on the tank. The engaging and sliding design of the mounting ring and the spiral groove, along with the pull-out seat at the top of the tube, allows operators to easily pull out the tube and change the position of the sampling tube head, enabling sampling without stopping the machine and improving production efficiency. The oil inlet design at the top of the pull-out seat provides a convenient sampling channel, while the screw-on sealing cap ensures sealing when not sampling, preventing oil leakage. The tank cover at the top of the tank is screwed to the pull-out seat, enhancing the stability of the device and ensuring the safety and reliability of the sampling process. Furthermore, the oil pump interface design at the top of the pull-out seat allows connection to an external oil pump, improving sampling efficiency and accuracy. The scale on the tube provides operators with intuitive sampling depth indication, making the sampling process more controllable and predictable. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0025] Figure 2 This is a side view cross-sectional three-dimensional structural schematic diagram of the present invention;

[0026] Figure 3 This is a schematic diagram of a partial three-dimensional structure of the tube body of this utility model;

[0027] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0028] In the diagram: 1. Mixing device; 101. Tank body; 102. Support frame; 103. Tank cover; 104. Pull-out seat; 105. Oil extraction port; 106. Spiral groove; 2. Sampling mechanism; 201. Pipe body; 202. Oil pump interface; 203. Mounting ring; 204. Pulley groove; 205. Pulley. Detailed Implementation

[0029] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0030] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection", "linking", and "setting" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0032] The embodiments of this utility model will be described below based on its overall structure.

[0033] Integrated oil sampling and mixing device, such as Figures 1-4 As shown, the device includes a mixing device 1, which includes a tank 101. The inner wall of the tank 101 has a spiral groove 106. A sampling mechanism 2 is installed in the spiral groove 106. The sampling mechanism 2 includes a tube 201, which is a flexible hose. An installation ring 203 is fixedly connected to the bottom end of the tube 201. Multiple pulley grooves 204 are evenly spaced in a ring array on the outer side of the installation ring 203. Pullers 205 are installed in the multiple pulley grooves 204. By combining the spiral groove 106 on the inner wall of the tank 101 with the flexible hose sampling mechanism 2, the sampling position can be flexibly adjusted. This design allows the sampling tube 201 to move along a spiral path inside the tank, thereby more comprehensively reflecting the overall quality of the oil in the tank and improving the representativeness and accuracy of the sampling.

[0034] See Figure 1 , Figure 4 The mounting ring 203 engages and slides with the spiral groove 106. A pull-out seat 104 is installed on the top of the tube body 201. This structure allows the sampling tube body 201 to slide easily in the spiral groove 106. The sampling depth can be controlled by the pull-out seat 104. The operation is simple and does not require stopping the machine, which greatly improves production efficiency.

[0035] See Figure 3 , Figure 4The top of the pull-out seat 104 is provided with an oil extraction port 105, and a sealing cap is screwed onto the oil extraction port 105. The oil extraction port 105 provides a convenient channel for sampling, while the screwed sealing cap ensures the sealing of the oil extraction port when not sampling, effectively preventing oil leakage and ensuring the safety and hygiene of the working environment.

[0036] See Figure 1 , Figure 2 The top of the tank body 101 is provided with a tank cover 103, and the pull-out seat 104 is screwed to the tank cover 103. This design enhances the overall stability of the device. The firm connection between the pull-out seat 104 and the tank cover 103 prevents the tank from falling off or being damaged due to external forces during the sampling process, thereby improving the safety and reliability of the sampling process.

[0037] See Figure 3 , Figure 4 The top of the pull-out seat 104 is provided with an oil pump interface 202, which is connected to an external oil pump. This design realizes the automation of the sampling process. Oil samples can be easily extracted through an external oil pump, which not only improves the sampling efficiency but also reduces the labor intensity of manual operation, while ensuring precise control of the sampling volume and sampling speed.

[0038] See Figure 1 , Figure 4 The tube body 201 is equipped with a scale, which provides operators with an intuitive indication of the sampling depth, making the sampling process more controllable and predictable. By observing the scale, operators can accurately understand the position of the sampling tube head in the tank, and thus adjust the sampling depth according to actual needs.

[0039] See Figure 1 , Figure 2 The bottom of the tank 101 is provided with a support frame 102, which consists of three legs arranged in a circular array at equal intervals. The support frame 102 provides stable support for the tank 101, ensuring the stability and safety of the device during operation. The circular array of the three legs at equal intervals makes the support more uniform and enhances the load-bearing capacity of the device.

[0040] See Figure 3 , Figure 4 The mixing device 1 is made entirely of stainless steel, which has excellent corrosion resistance and mechanical strength, ensuring stable performance during long-term use. Furthermore, stainless steel is easy to clean and maintain, extending the device's lifespan.

[0041] The implementation principle of this utility model is as follows: First, ensure that the oil to be mixed and sampled is loaded into the tank 101 of the mixing device 1, start the stirring mechanism of the mixing device 1, and let the oil be fully mixed in the tank 101 to ensure the consistency of oil quality.

[0042] Subsequently, according to the required sampling depth, the tube body 201 is pulled out through the pull-out seat 104, so that the mounting ring 203 slides along the spiral groove 106 to the designated position. The pulley 205 rolls in the pulley groove 204 to reduce friction and make the pulling process smoother. After reaching the designated sampling depth, the pulling of the tube body 201 is stopped. If manual sampling is required, the sealing cap on the oil extraction port 105 is opened, and a sample is taken from the oil extraction port 105 with an appropriate sampling tool. If automated sampling is required, the external oil pump is started, and the oil sample is extracted through the oil pump interface 202 and the tube body 201.

[0043] After sampling is completed, close the sealing cap on the oil extraction port 105 to ensure that the oil does not leak. If sampling is required again, repeat the above sampling steps.

[0044] All parts not covered in this utility model are the same as or can be implemented using existing technologies, and will not be described in detail here.

[0045] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. An integrated device for oil sampling and mixing, characterized in that: The device includes a mixing device (1), which includes a tank (101). The inner wall of the tank (101) is provided with a spiral groove (106). A sampling mechanism (2) is installed in the spiral groove (106). The sampling mechanism (2) includes a tube (201), which is a flexible hose. An installation ring (203) is fixedly connected to the bottom end of the tube (201). Multiple pulley grooves (204) are equidistantly arranged in an annular array on the outer side of the installation ring (203), and pulleys (205) are arranged in the multiple pulley grooves (204).

2. The integrated oil sampling and mixing device according to claim 1, characterized in that: The mounting ring (203) engages and slides with the spiral groove (106), and a pull-out seat (104) is installed on the top of the tube body (201).

3. The integrated oil sampling and mixing device according to claim 2, characterized in that: The top of the pull-out seat (104) is provided with an oil extraction port (105), and a sealing cap is screwed onto the oil extraction port (105).

4. The integrated oil sampling and mixing device according to claim 3, characterized in that: The top of the tank (101) is provided with a can lid (103), and the pull-out seat (104) is screwed to the can lid (103).

5. The integrated oil sampling and mixing device according to claim 3, characterized in that: The top of the pull-out seat (104) is provided with an oil pump interface (202), which is connected to an external oil pump.

6. The integrated oil sampling and mixing device according to claim 1, characterized in that: A scale is provided on the tube body (201).

7. The integrated oil sampling and mixing device according to claim 1, characterized in that: The bottom of the tank (101) is provided with a support frame (102), and the support frame (102) is composed of three legs, which are arranged in a circular array at equal intervals.

8. The integrated oil sampling and mixing device according to claim 1, characterized in that: The mixing device (1) is made entirely of stainless steel.

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