Insulator batch routine tension test equipment

By combining the design of the connector, support plate, rotating rod, gear and motor, the continuity and safety of insulator tensile testing are achieved, solving the problem that existing equipment cannot conduct continuous testing, improving testing efficiency and reducing safety risks.

CN223897222UActive Publication Date: 2026-02-10XINTIAN ELECTRICAL PORCELAIN FACTORY
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Patent Information

Application Number
CN202520399061.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-02-10
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

Existing batch routine tensile testing equipment for insulators cannot achieve continuous operation during the testing process, resulting in low testing efficiency.

Method used

The design employs a combination of a snap-fit ​​connector, support plate, rotating rod, gear, and motor to enable continuous tensile testing of insulators. Furthermore, the use of an electric telescopic rod and protective frame prevents broken insulators from flying everywhere, thus reducing safety hazards.

Benefits of technology

This enables continuous insulator tensile testing, improves testing efficiency, reduces safety hazards, and enhances operational safety.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223897222U_ABST
    Figure CN223897222U_ABST
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Abstract

The utility model discloses insulator batch routine tension test equipment which comprises a supporting box, vertical plates are arranged on the two sides of the top surface of the supporting box, a transverse plate is arranged between the vertical plates, and a telescopic cylinder is installed on one side of the top surface of the transverse plate. According to the utility model, an insulator body to be detected is placed in the clamping seat, the motor in the supporting box is turned on, the motor drives the second gear to rotate, and the second gear drives the first gear on the rotating rod to rotate while rotating, so that the supporting disc at the top end of the rotating rod rotates; when the top end of the insulator body in the clamping seat rotates into the clamping block, the motor stops rotating, the telescopic cylinder on one side of the top surface of the transverse plate is opened, the telescopic cylinder drives the clamping block to move, and then a tension test can be conducted on the insulator body; the tension test can be continuously performed on the insulator body, so that the working efficiency can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to insulator detection technical field, specifically, relate to a kind of insulator batch routine tension test equipment. BACKGROUND

[0002] Insulator is important component in power system, for supporting and fixed wire, and keep the electrical insulation between wire and support structure. The performance of insulator directly influences the safe and stable operation of power system. To ensure the quality of insulator, tension test is needed to test its ability to withstand mechanical stress.

[0003] The existing insulator batch routine tension test equipment in the process of use, when the first insulator detection is completed, the last insulator is disassembled and the next insulator is installed before tension test can be carried out, it is inconvenient to continuously detect insulator, so as to easily reduce the tension test efficiency of insulator. UTILITY MODEL CONTENT

[0004] (One) technical problem solved

[0005] In view of the deficiency of prior art, the utility model provides a kind of insulator batch routine tension test equipment, with the advantage that can continuously tension test insulator, high working efficiency, to solve the problems in the above background technology.

[0006] (Two) technical scheme

[0007] To realize the above-mentioned can continuously tension test insulator, high working efficiency, the specific technical scheme that the utility model adopts is as follows:

[0008] A kind of insulator batch routine tension test equipment, including support box, the top surface both sides of support box are equipped with vertical plate, and vertical plate is equipped with horizontal plate between, the top surface one side of horizontal plate is equipped with telescopic cylinder, and the output end of telescopic cylinder is fixedly connected with tension sensor and penetrates horizontal plate, the bottom surface of tension sensor is equipped with clamping block, the bottom end upper surface middle position of support box is equipped with shaft seat, and shaft seat is equipped with rotating rod in, the top end of rotating rod is fixedly connected with support disc and penetrates the top surface of support box, the top surface one week of support disc is equipped with clamping seat, and clamping seat is equipped with insulator body in, the bottom end upper surface one side of support box is equipped with motor, and the output end of motor is fixedly connected with second gear, the first gear meshing with second gear and rotating rod is set on.

[0009] Further, the side surface of vertical plate is equipped with electric telescopic rod, and the output end of electric telescopic rod is fixedly connected with push block, the push block is equipped with protective frame, the both ends of protective frame are open, the length and width of protective frame are greater than the length and width of support box.

[0010] Further, the front end surface of the protection frame is provided with an observation window, and the observation window is fixedly connected with the protection frame through sealing glue.

[0011] Further, the plurality of clamping seats are uniformly distributed around the top surface of the support disc, and the clamping block is matched with the clamping seat.

[0012] Further, the front end surface of the support box is provided with an access plate at the middle position, and the access plate is fixedly connected with the support box through screws.

[0013] Further, the push block is fixedly connected with the protection frame.

[0014] Further, the two vertical plates are uniformly distributed on both sides of the top surface of the support box.

[0015] (Three) beneficial effects

[0016] Compared with the prior art, the utility model provides a kind of insulator batch routine tension test equipment, with following beneficial effects:

[0017] (1), the utility model discloses, the insulator body to be detected is placed in clamping seat, then by opening motor in support box, motor drives second gear to rotate, and first gear on the rotating rod is rotated while second gear rotates, so that the support disc at the top of rotating rod rotates, when the top of insulator body in clamping seat rotates into clamping block, motor stops rotating, opens telescopic cylinder on the top surface one side of horizontal plate, and clamping block is moved by telescopic cylinder, i.e. it can carry out tension test to insulator body, wherein by the use of clamping seat, support disc, rotating rod, first gear, second gear and motor, it can continuously carry out tension test to insulator body, so as to improve its work efficiency.

[0018] (2), the utility model discloses, by opening electric telescopic rod on the one side surface of vertical plate, electric telescopic rod drives push block to move, and push block moves while driving protection frame to move, when protection frame moves to the top of vertical plate, i.e. it can be clamped in clamping seat, after clamping, open electric telescopic rod, and electric telescopic rod drives push block to move, so that protection frame on push block moves, when protection frame moves to the top of support box, i.e. it can be wrapped in vertical plate on the top surface of support box, can block broken insulator body, avoid broken insulator body splashing to cause influence to staff, reduce the risk of security risk. DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings required by the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0020] Figure 1 is a structural schematic view of an insulator batch routine tension test equipment according to an embodiment of the present application;

[0021] Figure 2 is a front view of an insulator batch routine tension test equipment according to an embodiment of the present application;

[0022] Figure 3 is a top view of a support disc of an insulator batch routine tension test equipment according to an embodiment of the present application;

[0023] Figure 4 is a protective frame structural schematic view of an insulator batch routine tension test equipment according to an embodiment of the present application.

[0024] In the drawings:

[0025] 1, support box; 2, vertical plate; 3, telescopic cylinder; 4, horizontal plate; 5, tension sensor; 6, clamping block; 7, insulator body; 8, protective frame; 9, push block; 10, electric telescopic rod; 11, first gear; 12, clamping seat; 13, support disc; 14, rotating rod; 15, second gear; 16, motor; 17, observation window; 18, maintenance plate. DETAILED DESCRIPTION

[0026] In order to further illustrate the embodiments, the present application provides drawings which are part of the disclosure of the present application, mainly used to illustrate the embodiments, and can be used to explain the operation principle of the embodiments in cooperation with the related description of the specification. With reference to these contents, those skilled in the art should understand other possible embodiments and advantages of the present application. The components in the drawings are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0027] According to the embodiments of the present application, an insulator batch routine tension test equipment is provided.

[0028] The present application will be further described in conjunction with the drawings and specific embodiments, such as Figures 1-4As shown, according to the utility model embodiment of a kind of insulator batch routine tension test equipment, including support box 1, the top surface both sides of support box 1 are equipped with vertical plate 2, and be equipped with horizontal plate 4 between vertical plate 2, the top surface side of horizontal plate 4 is equipped with telescopic cylinder 3, and the output end of telescopic cylinder 3 is fixedly connected with tension sensor 5 and penetrates horizontal plate 4, the bottom surface of tension sensor 5 is equipped with clamping block 6, the bottom end upper surface middle position of support box 1 is equipped with shaft seat, and shaft seat is equipped with rotating rod 14, and the top end of rotating rod 14 is fixedly connected with support disc 13 and penetrates the top surface of support box 1, the top surface of support disc 13 is equipped with clamping seat 12, and clamping seat 12 is equipped with insulator body 7, and one side of the bottom end upper surface of support box 1 is equipped with motor 16, and the output end of motor 16 is fixedly connected with second gear 15, and second gear 15 is engaged with first gear 11 set on rotating rod 14, wherein the insulator body 7 to be detected is placed in clamping seat 12, then by opening motor 16 in support box 1, motor 16 drives second gear 15 to rotate, while second gear 15 rotates, drive first gear 11 on rotating rod 14 to rotate, so that the top end of rotating rod 14 support disc 13 rotates, when the top end of insulator body 7 in clamping seat 12 rotates to clamping block 6, motor 16 stops rotating, open telescopic cylinder 3 on the top surface side of horizontal plate 4, telescopic cylinder 3 drives clamping block 6 to move, tension test can be carried out on insulator body 7, wherein by using clamping seat 12, support disc 13, rotating rod 14, first gear 11, second gear 15 and motor 16, continuous tension test can be carried out on insulator body 7, thereby facilitating to improve work efficiency.

[0029] In one embodiment, the side surface of the vertical plate 2 is equipped with an electric telescopic rod 10, and the output end of the electric telescopic rod 10 is fixedly connected with a push block 9, and the push block 9 is equipped with a protective frame 8, the two ends of the protective frame 8 are open, and the length and width of the protective frame 8 are greater than the length and width of the support box 1, wherein by opening the electric telescopic rod 10, the electric telescopic rod 10 drives the push block 9 to move, so that the protective frame 8 on the push block 9 moves, when the protective frame 8 moves above the support box 1, the vertical plate 2 on the top surface of the support box 1 can be wrapped, the broken insulator body 7 can be blocked, and the impact of the broken insulator body 7 splashing on the workers is avoided, and the risk of safety hazards is reduced.

[0030] In one embodiment, the front end surface of the protective frame 8 is equipped with an observation window 17, and the observation window 17 is fixedly connected with the protective frame 8 through sealing glue, wherein by using the observation window 17, the test process can be observed.

[0031] In one embodiment, the plurality of clamping seats 12 are evenly distributed around the top surface of the support disc 13, and the clamping block 6 is matched with the clamping seat 12. Through the use of the clamping seat 12, the support disc 13, the rotating rod 14, the first gear 11, the second gear 15 and the motor 16, the insulator body 7 can be continuously subjected to a tension test, thereby improving the work efficiency.

[0032] In one embodiment, the front end surface of the support box 1 is provided with a maintenance plate 18, and the maintenance plate 18 is fixedly connected with the support box 1 by screws. By loosening the screws and removing the maintenance plate 18, the parts in the support box 1 can be maintained and repaired.

[0033] In one embodiment, the push block 9 is fixedly connected with the protective frame 8, and can drive the protective frame 8 to move.

[0034] In one embodiment, the two vertical plates 2 are evenly distributed on both sides of the top surface of the support box 1.

[0035] In one embodiment, the control panel control circuit can be realized by simple programming of those skilled in the art, which belongs to the common knowledge in the art. Therefore, the control mode and circuit connection will not be described in detail.

[0036] Working principle: place the insulator body 7 to be detected in the clamping seat 12, and then turn on the motor 16 in the support box 1. The motor 16 drives the second gear 15 to rotate, which in turn drives the first gear 11 on the rotating rod 14 to rotate, so that the support disc 13 at the top end of the rotating rod 14 rotates. When the top end of the insulator body 7 in the clamping seat 12 rotates into the clamping block 6, the motor 16 stops rotating. The extension cylinder 3 on one side of the top surface of the horizontal plate 4 is opened, which drives the clamping block 6 to move, and the insulator body 7 can be subjected to a tension test. Through the use of the clamping seat 12, the support disc 13, the rotating rod 14, the first gear 11, the second gear 15 and the motor 16, the insulator body 7 can be continuously subjected to a tension test, thereby improving the work efficiency. The electric telescopic rod 10 on one side of the vertical plate 2 is opened, which drives the push block 9 to move, and the push block 9 drives the protective frame 8 to move. When the protective frame 8 moves above the vertical plate 2, the insulator body 7 can be clamped in the clamping seat 12. After clamping, the electric telescopic rod 10 is opened, which drives the push block 9 to move, so that the protective frame 8 on the push block 9 moves. When the protective frame 8 moves above the support box 1, the vertical plate 2 on the top surface of the support box 1 can be wrapped, which can block the broken insulator body 7 and prevent it from splashing and affecting the workers, thereby reducing the risk of safety hazards.

[0037] In the utility model, unless another explicit provision and limitation, the term " install ", " set ", " connect ", " fixed ", and so on term should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or become an integral whole, can be mechanical connection, also can be electrical connection, can be directly connected, also can indirectly connect through intermediate medium, can be two element inside communication or two element's mutual action relation, unless another explicit limitation, for ordinary skilled in the art, can understand the above-mentioned term in the utility model specific meaning according to specific circumstances.

[0038] The above only is the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A batch routine tensile testing device for insulators, comprising a support box (1), characterized in that, The support box (1) has upright plates (2) on both sides of its top surface, and a horizontal plate (4) between the upright plates (2). A telescopic cylinder (3) is installed on one side of the top surface of the horizontal plate (4), and a tension sensor (5) is fixedly connected to the output end of the telescopic cylinder (3) through the horizontal plate (4). A locking block (6) is provided on the bottom surface of the tension sensor (5). A shaft seat is provided at the middle position of the bottom upper surface of the support box (1), and a rotating rod (14) is provided in the shaft seat. A support plate (13) is fixedly connected to the top end of the rotating rod (14) through the top surface of the support box (1). A snap-fit ​​seat (12) is provided around the top surface of the support plate (13), and an insulator body (7) is provided in the snap-fit ​​seat (12). A motor (16) is installed on one side of the bottom upper surface of the support box (1), and a second gear (15) is fixedly connected to the output end of the motor (16). The second gear (15) meshes with the first gear (11) provided on the rotating rod (14).

2. The batch routine tensile testing equipment for insulators according to claim 1, characterized in that, An electric telescopic rod (10) is installed on one side surface of the upright plate (2), and a push block (9) is fixedly connected to the output end of the electric telescopic rod (10). A protective frame (8) is provided on the push block (9). The two ends of the protective frame (8) are open. The length and width of the protective frame (8) are greater than the length and width of the support box (1).

3. The batch routine tensile testing equipment for insulators according to claim 2, characterized in that, The front surface of the protective frame (8) is provided with an observation window (17), and the observation window (17) is fixedly connected to the protective frame (8) by sealant.

4. The batch routine tensile testing equipment for insulators according to claim 1, characterized in that, Multiple locking seats (12) are provided, and multiple locking seats (12) are evenly distributed around the top surface of the support plate (13). The locking block (6) matches the locking seat (12).

5. The batch routine tensile testing equipment for insulators according to claim 1, characterized in that, The support box (1) has a maintenance plate (18) at the middle position of the front surface, and the maintenance plate (18) is fixedly connected to the support box (1) by screws.

6. The batch routine tensile testing equipment for insulators according to claim 2, characterized in that, The push block (9) is fixedly connected to the protective frame (8).

7. The batch routine tensile testing equipment for insulators according to claim 1, characterized in that, There are two upright plates (2), and the two upright plates (2) are evenly distributed on both sides of the top surface of the support box (1).