Maintenance platform for controlling transformer

By designing a maintenance platform for controlling transformers, and employing a servo motor-driven clamping system and a gear and rack structure, the positioning difficulties and safety hazards in the inspection of small transformers have been solved, and automated clamping and inspection have been achieved.

CN223897490UActive Publication Date: 2026-02-10NANJING AMPERE ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202520036585.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2026-02-10
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Existing technologies make it difficult to locate small and medium-sized control transformers during testing, posing safety hazards and hindering automated clamping and testing.

Method used

A maintenance platform for controlling transformers was designed, employing a clamping system driven by a servo motor. The system automatically clamps the transformer casing using a locking cylinder and clamping blocks, and combines a servo motor, transmission chain, and gear rack structure to achieve automatic positioning and lifting of the transformer.

Benefits of technology

It achieves stable and reliable clamping and automated testing of transformers, improving testing efficiency and reducing safety hazards caused by human operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a maintenance platform for a control transformer, which solves the problems that the existing small control transformer is difficult to position and inconvenient to detect during maintenance, and adopts the main scheme that the maintenance platform comprises a rack, a driving piece fixed at the bottom of the rack and vertical guide rails symmetrically arranged on two sides of the inner wall of the rack, a sliding plate is slidably connected to each vertical guide rail, the driving part is used for driving the sliding plates to linearly slide on the vertical guide rails, a sliding plate is slidably connected to each vertical guide rail, locking air cylinders are fixedly connected to the sliding plates, the two locking air cylinders are symmetric about the center of the rack, and the output ends of the two locking air cylinders are oppositely arranged; a clamping block is fixed to the output end of each locking air cylinder, and the opposite faces of the two clamping blocks are smooth planes so as to abut against the metal shell of the external control transformer.
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Description

TECHNICAL FIELD

[0001] The utility model relates to transformer technical field especially relates to a kind of overhauling platform for control transformer. BACKGROUND

[0002] Control transformer is mainly suitable for AC 50Hz (or 60Hz), voltage 1000V and below circuit, can be continuously long-term work under rated load.Usually used in machine tool, mechanical equipment as the control lighting and indicating lamp power supply of electric appliance.Control transformer is a kind of small dry-type transformer.Usually used as local lighting power supply, signal lamp or indicating lamp power supply, as control circuit power supply in electric appliance.

[0003] And in the manufacturing process of control transformer, it also needs to measure and detect the formed transformer, including insulation strength, whether leakage current and leakage strength, whether terminal table interface contacts well, etc., but for small transformer, structure is small, positioning is difficult, conventional is manually held to detect, but this kind of detection is inconvenient and has certain degree of security risk.

[0004] Therefore, we propose a kind to be used for control transformer's overhauling platform to solve the above problems. INVENTION CONTENTS

[0005] The technical problem to be solved by the utility model is to overcome the defects in the prior art, and the utility model provides an overhauling platform for control transformer, which can automatically clamp control transformer, and is convenient for subsequent terminal detection, insulation detection, leakage detection and the like.

[0006] To solve the above technical problems, the utility model adopts the technical scheme: an overhauling platform for control transformer, comprising: a rack, a driving member fixed at the bottom of the rack and vertical guide rails symmetrically arranged on the inner wall of the rack, a sliding plate is slidably connected to each vertical guide rail, the driving member is used to drive the sliding plate to linearly slide on the vertical guide rail, a locking cylinder is fixedly connected to the sliding plate on each vertical guide rail, the two locking cylinders are symmetrically arranged with the center of the rack, and the output ends are oppositely arranged, each locking cylinder output end is fixed with a clamping block, and the opposite side of the two clamping blocks is smooth plane to press the external control transformer metal shell.

[0007] Further, the driving member comprises a servo motor, a transmission chain, a chain wheel, a middle shaft and a reversing assembly, the servo motor is fixed with the inner bottom of the rack through a motor fixing seat, two rotating tables corresponding to the end of the middle shaft are fixed on the two sides of the inner wall of the rack, the middle shaft is rotatably connected in the rotating table, the middle shaft and the output end of the servo motor are coaxially fixed with the chain wheel, and the chain wheel is driven through the transmission chain, the reversing assembly comprises two groups and is correspondingly arranged at the end of the middle shaft, and the reversing assembly is used for converting the rotating force of the middle shaft into the driving force of the sliding plate sliding on the vertical guide rail.

[0008] Further, each reversing assembly comprises a gear, a rack, a connecting column and a guide rod, the gear is coaxially fixed with the end of the middle shaft and is in meshing cooperation with the rack, the back of the rack is fixed with the connecting column, the connecting column is parallel to the vertical guide rail, the two ends of the connecting column are fixed with the end of the guide rod through fixed extension plates, and the inner wall of the rack is also fixed with an axle seat at the position corresponding to the guide rod, and the guide rod is slidingly connected in the axle seat.

[0009] Further, the length of the guide rod is greater than the length of the rack.

[0010] Further, the vertical guide rail comprises four vertical guide rails which are symmetrically fixed on the two sides of the inner wall of the rack, the back of the sliding plate is slidingly arranged on the two vertical guide rails on one side of the inner wall of the rack, the front of the sliding plate is fixed with a supporting frame through a connecting rod in a triangular mode, and the locking cylinder is fixedly connected with the supporting frame.

[0011] Further, the clamping block is arranged outside the supporting frame.

[0012] Further, the rack is a box body structure which is integrally formed by bending sheet metal, and the front corresponding to the external control transformer is opened for the maintenance of the operating personnel.

[0013] Compared with the prior art, the beneficial effects of the utility model include: two oppositely arranged locking cylinders drive the locking blocks to press and fix the external control transformer, and then the maintenance operating personnel can conveniently detect the transformer, the locking block pressing process only contacts the metal shell of the transformer and does not involve the terminal rack, and the device is stable and reliable, the device can lift the fixed position of the transformer through the bottom driving member, further facilitates the different height requirements in the maintenance process, the driving process is that the servo motor drives the middle shaft in the rotating table through the chain wheel and the transmission chain, the middle shaft synchronously drives the gears at the two ends to rotate, and because of the meshing action of the gear and the rack, the rack can be lifted up and down in a straight line according to the different directions of the gear. BRIEF DESCRIPTION OF DRAWINGS

[0014] The disclosure of the present application will be described with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of the present application. In the drawings, the same reference signs are used to refer to the same parts. Among them:

[0015] Figure 1 The overall structure schematic diagram according to one embodiment of the present application is schematically shown;

[0016] Figure 2 The front view of the maintenance platform according to one embodiment of the present application is schematically shown;

[0017] Figure 3 The internal cross-sectional view of the maintenance platform according to one embodiment of the present application is schematically shown;

[0018] Figure 4 The overall structure schematic diagram according to one embodiment of the present application is schematically shown; Figure 1 The local enlarged view of A.

[0019] Reference signs in the drawings: 1, gantry; 2, driving member; 3, vertical guide rail; 4, sliding plate; 5, locking cylinder; 6, clamping block; 7, servo motor; 8, transmission chain; 9, chain wheel; 10, middle shaft; 11, reversing assembly; 12, rotating table; 13, gear; 14, rack; 15, connecting column; 16, guide rod; 17, extension plate; 18, shaft seat; 19, support frame. DETAILED DESCRIPTION

[0020] It is easy to understand that according to the technical scheme of the present application, a person skilled in the art can propose a plurality of structure modes and implementation modes which can be replaced with each other without changing the essential spirit of the present application. Therefore, the following specific embodiments and drawings are only exemplary description of the technical scheme of the present application, and should not be regarded as the whole or regarded as the limitation or restriction of the technical scheme of the present application.

[0021] According to one embodiment of the present application combined with Figures 1-4 is shown.

[0022] As Figure 1As shown, for the overall structure, a maintenance platform for controlling a transformer includes: a frame 1, a drive unit 2 fixed to the bottom of the frame 1, and vertical guide rails 3 symmetrically arranged on both sides of the inner wall of the frame 1. A slide plate 4 is slidably connected to each of the vertical guide rails 3. The drive unit 2 is used to drive the slide plate 4 to slide linearly on the vertical guide rail 3. A locking cylinder 5 is fixedly connected to each of the vertical guide rails 3 and the two locking cylinders 5 are symmetrical about the center of the frame 1 and their output ends are arranged opposite each other. A clamping block 6 is fixed to the output end of each locking cylinder 5. The opposite side of the two clamping blocks 6 is a smooth plane to press against the metal shell of the external control transformer.

[0023] As can be seen, in this implementation, the locking blocks are driven by two oppositely arranged locking cylinders 5 to press and fix the external control transformer, which then facilitates various tests by maintenance personnel. The locking blocks only contact the metal shell of the transformer during the pressing process and do not involve the terminal block, making it stable and reliable. At the same time, the equipment can raise and lower the transformer to a fixed position through the bottom-mounted drive component 2, further facilitating different height requirements during the maintenance process.

[0024] like Figure 2 and Figure 3 As shown, regarding the selection of the driving component 2, in this embodiment, the driving component 2 includes a servo motor 7, a transmission chain 8, a sprocket 9, a central shaft 10, and a reversing assembly 11. The servo motor 7 is fixed to the inner bottom of the platform 1 by a motor mounting base. Rotating platforms 12 corresponding to the ends of the central shaft 10 are fixed on both sides of the inner wall of the platform 1. The central shaft 10 is rotatably connected to the rotating platform 12. The sprocket 9 is coaxially fixed to the output ends of the central shaft 10 and is driven by the transmission chain 8. The reversing assembly 11 includes two sets, which are respectively arranged at the ends of the central shaft 10. It is used to convert the rotational force of the central shaft 10 into the driving force for the slide plate 4 to slide on the vertical guide rail 3.

[0025] Furthermore, each of the reversing components 11 includes a gear 13, a rack 14, a connecting column 15, and a guide rod 16. The gear 13 is coaxially fixed to the end of the central shaft 10 and meshes with the rack 14. The back of the rack 14 is attached and fixed to the connecting column 15. The connecting column 15 is parallel to the vertical guide rail 3, and its two ends are fixed to the ends of the guide rod 16 through fixed extension plates 17. The inner wall of the frame 1 is also fixed with a bearing seat 18 at the corresponding guide rod 16, and the guide rod 16 is slidably connected in the bearing seat 18.

[0026] Furthermore, the length of the guide rod 16 is set to be greater than the length of the rack 14.

[0027] As described above, after the servo motor 7 outputs rotation, it can drive the central shaft 10 inside the rotating table 12 to rotate through the sprocket 9 and the transmission chain 8. The central shaft 10 synchronously drives the gears 13 at both ends to rotate. Due to the meshing action of the gears 13 and the rack 14, the rack 14 can move up and down linearly according to the different directions of the gears 13. The connecting column 15 on the back of the rack 14 can synchronously drive the back plate to move up and down. The lifting process is limited by the slide rail on the back of the slide plate 4 and the guide rod 16 within the bearing seat 18 to ensure that the direction remains unchanged and that it is stable and reliable.

[0028] like Figure 4 As shown, the vertical guide rails 3 include four rails, which are symmetrically fixed in pairs on both sides of the inner wall of the frame 1. The back of the slide plate 4 is slidably mounted on the two vertical guide rails 3 on one side of the inner wall of the frame 1. The front of the slide plate 4 is fixed with a support frame 19 in a triangular manner by a connecting rod. The locking cylinder 5 is fixedly connected to the support frame 19. The clamping block 6 is exposed outside the support frame 19.

[0029] Similarly, in this embodiment, the stand 1 is a box structure formed by bending sheet metal into one piece, with an opening on the front corresponding to the external control transformer for operator inspection. During the inspection process, the operator can operate each inspection instrument face-to-face, without having to operate it by hand like in the past.

[0030] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A maintenance platform for controlling transformers, characterized in that, include: The system includes a frame, a drive unit fixed to the bottom of the frame, and vertical guide rails symmetrically arranged on both sides of the inner wall of the frame. A slide plate is slidably connected to each of the vertical guide rails. The drive unit drives the slide plate to slide linearly on the vertical guide rails. A locking cylinder is fixedly connected to the slide plate. The two locking cylinders are symmetrical about the center of the frame and their output ends are arranged opposite each other. A clamping block is fixed to the output end of each locking cylinder. The opposite side of the two clamping blocks is a smooth plane to press against the metal shell of the external control transformer.

2. The maintenance platform for controlling transformers according to claim 1, characterized in that: The driving component includes a servo motor, a transmission chain, sprockets, a central shaft, and a reversing assembly. The servo motor is fixed to the inner bottom of the frame via a motor mounting bracket. Rotary platforms corresponding to the ends of the central shaft are fixed to both sides of the inner wall of the frame. The central shaft is rotatably connected to the rotating platforms. The central shaft and the output end of the servo motor are coaxially fixed with the sprockets and are driven by the transmission chain. The reversing assembly includes two sets, which are respectively disposed at the ends of the central shaft. They are used to convert the rotational force of the central shaft into the driving force for the slide plate to slide on the vertical guide rail.

3. The maintenance platform for controlling transformers according to claim 2, characterized in that: Each of the reversing components includes a gear, a rack, a connecting column, and a guide rod. The gear is coaxially fixed to the end of the central shaft and meshes with the rack. The back of the rack is fixedly attached to the connecting column. The connecting column is parallel to the vertical guide rail, and its two ends are fixed to the end of the guide rod through fixed extension plates. The inner wall of the frame is also fixed with a bearing seat at the corresponding guide rod position, and the guide rod is slidably connected in the bearing seat.

4. A maintenance platform for controlling transformers according to claim 3, characterized in that: The length of the guide rod is set to be greater than the length of the rack.

5. A maintenance platform for controlling transformers according to claim 1, characterized in that: The vertical guide rails include four rails, which are symmetrically fixed in pairs on both sides of the inner wall of the platform. The back of the slide plate is slidably mounted on the two vertical guide rails on one side of the inner wall of the platform. The front of the slide plate is fixed to a support frame in a triangular manner by a connecting rod. The locking cylinder is fixedly connected to the support frame.

6. A maintenance platform for controlling transformers according to claim 5, characterized in that: The clamping block is exposed outside the support frame.

7. A maintenance platform for controlling transformers according to claim 1, characterized in that: The platform is a box structure formed by bending sheet metal in one piece, and its front side corresponding to the external control transformer has an opening for operators to inspect and maintain.