Cable inspection device for operation and maintenance of charging pile
By adjusting the components and bumps to increase friction, the problem of poor cable movement was solved, enabling stable clamping and movement of cables of different diameters and improving detection efficiency.
Patent Information
- Application Number
- CN202520375812.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-05
AI Technical Summary
In existing cable inspection devices used for charging pile maintenance, the frictional resistance between the cable and the clamp causes poor movement, making it difficult to perform inspections smoothly.
The distance between the moving wheel and the limit wheel is adjusted by using an adjustment component, and the friction is increased by the protrusion. The stable clamping and movement of the cable is achieved through the drive motor and gear system.
It achieves stable clamping and movement of cables of different diameters, avoiding poor movement caused by insufficient friction and improving detection efficiency.
Smart Images

Figure CN223897625U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of inspection device technology, and in particular to a cable inspection device for charging pile operation and maintenance. Background Technology
[0002] With the increasing development of charging technology, the use of charging piles is also increasing. During the installation and use of charging piles, internal breakage detection is usually required. Once detected, timely repair and replacement are carried out to avoid subsequent unusability. Since the outer layer of the cable is usually wrapped with insulation or protective layer, the integrity of the internal battery cells cannot be directly observed by the naked eye and usually needs to be checked by a detector.
[0003] An existing cable inspection device for charging pile maintenance (announcement number: CN220561316U) has at least the following drawbacks:
[0004] In the aforementioned patent, a single V-shaped wheel is used to rotate and drive the cable to move. The V-shaped wheel and the clamp work together to clamp and limit the cable. However, there is frictional resistance between the cable and the clamp. The movement between the V-shaped wheel and the cable mainly relies on friction. The thrust and resistance interfere with each other, making it difficult for a single V-shaped wheel to drive the cable to move smoothly. This can easily lead to poor cable movement. Therefore, there is an urgent need for a cable inspection device for charging pile maintenance to solve the above problems. Utility Model Content
[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a cable inspection device for charging pile operation and maintenance.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A cable inspection device for charging pile operation and maintenance includes a housing, with two moving wheels and two limiting wheels on one side of the housing, a detector fixedly installed on one side of the housing, and a PLC controller fixedly installed on the top surface of the housing. It also includes an adjustment component for adjusting the distance between the moving wheels and the limiting wheels, the adjustment component being disposed on one side of the housing, and the adjustment component comprising: two first support plates, both of which are disposed on one side of the housing.
[0008] As a further embodiment of this utility model, the adjusting assembly further includes a first support plate movably sleeved with the moving wheel and the limiting wheel. First support holes are respectively opened on both sides of the first support plate, and limiting holes are respectively opened on one side of the moving wheel and the limiting wheel. A hexagonal prism is movably sleeved on the inner circular wall of the first support hole. The hexagonal prism is movably sleeved with the limiting hole on one side of the moving wheel, and the hexagonal prism is fixedly sleeved with the limiting hole on one side of the limiting wheel. A T-shaped limiting groove is opened on one side of the moving wheel, and a connecting frame is movably sleeved inside the T-shaped limiting groove. A second support hole is provided on one side of the first support plate, and the second support hole is movably sleeved with the connecting frame. A first threaded hole is provided on one side of the connecting frame, and a first threaded post is threadedly connected to the inner circular wall of the first threaded hole. A circular groove is provided on one side of the first support plate, and a bearing is fixedly sleeved on the inner circular wall of the circular groove. The inner circular wall of the bearing is fixedly sleeved with the first threaded post. A fixing plate is fixedly installed on one side of the first support plate, and a first circular through hole is provided on the top surface of the fixing plate. A wire clamp is fixedly sleeved on the inner circular wall of the first circular through hole, and the wire clamp is electrically connected to the detector.
[0009] As a further embodiment of this utility model, an end gear plate is fixedly installed at one end of the hexagonal prism, a first drive motor is provided on one side of the first support plate, the first drive motor is electrically connected to the PLC controller, a gear is fixedly sleeved on the outer circular wall of the drive shaft of the first drive motor, the gear meshes with the end gear plate, and an mounting plate is fixedly installed on one side of the first support plate, the mounting plate is fixedly sleeved with the first drive motor.
[0010] As a further embodiment of this utility model, a protective cover is fixedly installed on one side of the first support plate.
[0011] As a further embodiment of this utility model, a number of protrusions are fixedly installed on the outer circular wall surface of the moving wheel and the outer circular wall surface of the limiting wheel, respectively.
[0012] As a further embodiment of this utility model, a rectangular through hole is provided on one side of the outer shell, and the rectangular through hole is movably sleeved with the first support plate. A second support plate is fixedly sleeved inside the outer shell. A third support hole is provided on the top surface of the first support plate, and the third support hole is movably sleeved with the second support plate. A second threaded hole is provided on the top surface of the first support plate, and a second threaded post is threadedly connected to the inner circular wall of the second threaded hole. A second drive motor is fixedly sleeved inside the outer shell. The second drive motor is electrically connected to the PLC controller, and the bottom surface of the drive shaft of the second drive motor is fixedly installed with the second threaded post.
[0013] As a further embodiment of this utility model, a storage battery is fixedly installed on one side of the inner side of the housing, the storage battery is electrically connected to the PLC controller, and handles are fixedly installed on one side and the other side of the housing, respectively.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] By using the outer shell, movable wheel, limiting wheel, first support plate, first support hole, hexagonal post, and limiting hole in coordination, the distance between the movable wheel and the limiting wheel can be adjusted, allowing the movable wheel and the limiting wheel to make full contact with the outer sheath of cables of different diameters. The upper and lower clamping method ensures the friction pushing effect, and the protrusions increase the friction between the cable and the cable, effectively overcoming the resistance of the cable clamp and preventing the cable from moving poorly due to insufficient friction wheels. This makes it convenient to use and quite practical. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of a cable inspection device for charging pile operation and maintenance proposed in this utility model.
[0017] Figure 2 This is a schematic diagram of the first support plate structure of a cable inspection device for charging pile operation and maintenance proposed in this utility model.
[0018] Figure 3 This is a schematic diagram of the T-shaped limiting groove structure of a cable inspection device for charging pile operation and maintenance proposed in this utility model;
[0019] Figure 4 for Figure 2 A schematic diagram of the partial structure of A in the middle.
[0020] In the diagram: 1. Outer shell; 2. Moving wheel; 3. Limiting wheel; 4. First support plate; 5. First support hole; 6. Hexagonal column; 7. Limiting hole; 8. T-shaped limiting groove; 9. Connecting frame; 10. First threaded hole; 11. First threaded column; 12. Bearing; 13. Second support hole; 14. End gear plate; 15. First drive motor; 16. Gear; 17. Mounting plate; 18. Protective cover; 19. Protrusion; 20. Second threaded hole; 21. Third support hole; 22. Second support plate; 23. Second drive motor; 24. Second threaded column; 25. Battery; 26. Handle; 27. Detector; 28. Cable clamp; 29. Fixing plate. Detailed Implementation
[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] Reference Figures 1-4 A cable inspection device for charging pile maintenance includes a housing 1. Two movable wheels 2 and two limiting wheels 3 are arranged on one side of the housing 1. A detector 27 is fixedly installed on one side of the housing 1. A PLC controller is fixedly installed on the top surface of the housing 1. The device also includes an adjustment assembly for adjusting the distance between the movable wheels 2 and the limiting wheels 3. The adjustment assembly is located on one side of the housing 1 and includes two first support plates 4, each located on one side of the housing 1. Each first support plate 4 is movably sleeved with the movable wheels 2 and the limiting wheels 3. First support holes 5 are respectively opened on both sides of the first support plates 4. Limiting holes 7 are respectively opened on one side of each of the movable wheels 2 and the limiting wheels 3. A hexagonal prism 6 is movably sleeved on the inner circular wall of the first support hole 5, and the hexagonal prism 6 movably engages with the limiting hole 7 on one side of the movable wheel 2. The hexagonal column 6 is fixedly sleeved with the limiting hole 7 on one side of the limiting wheel 3. A T-shaped limiting groove 8 is opened on one side of the movable wheel 2. A connecting frame 9 is movably sleeved inside the T-shaped limiting groove 8. A second support hole 13 is opened on one side of the first support plate 4. The second support hole 13 is movably sleeved with the connecting frame 9. A first threaded hole 10 is opened on one side of the connecting frame 9. A first threaded column 11 is threadedly connected to the inner circular wall of the first threaded hole 10. A circular groove is opened on one side of the first support plate 4. A bearing 12 is fixedly sleeved on the inner circular wall of the circular groove. The inner circular wall of the bearing 12 is fixedly sleeved with the first threaded column 11. A fixing plate 29 is fixedly installed on one side of the first support plate 4. A first circular through hole is opened on the top surface of the fixing plate 29. A wire clamp 28 is fixedly sleeved on the inner circular wall of the first circular through hole. The wire clamp 28 is electrically connected to the detector 27.
[0025] In this embodiment, an end gear 14 is fixedly installed at one end of the hexagonal prism 6. A first drive motor 15 is provided on one side of the first support plate 4. The first drive motor 15 is electrically connected to the PLC controller. A gear 16 is fixedly sleeved on the outer circular wall of the drive shaft of the first drive motor 15. The gear 16 meshes with the end gear 14. A mounting plate 17 is fixedly installed on one side of the first support plate 4. The mounting plate 17 is fixedly sleeved with the first drive motor 15. A protective cover 18 is fixedly installed on one side of the first support plate 4. Several protrusions 19 are fixedly installed on the outer circular wall of the moving wheel 2 and the outer circular wall of the limiting wheel 3, respectively. A rectangular through hole is opened on one side of the outer shell 1. The rectangular through hole is movably sleeved with the first support plate 4. The first support plate 4 has a second support plate 22 fixedly sleeved inside. The top surface of the first support plate 4 has a third support hole 21, which is movably sleeved with the second support plate 22. The top surface of the first support plate 4 has a second threaded hole 20, and the inner circular wall of the second threaded hole 20 is threaded with a second threaded post 24. The second drive motor 23 is fixedly sleeved inside the outer casing 1. The second drive motor 23 is electrically connected to the PLC controller. The bottom surface of the drive shaft of the second drive motor 23 is fixedly installed with the second threaded post 24. A storage battery 25 is fixedly installed on one side of the inner casing 1. The storage battery 25 is electrically connected to the PLC controller. Handles 26 are fixedly installed on one side and the other side of the outer casing 1, respectively.
[0026] From the above description, it can be seen that the above-described embodiments of this utility model achieve the following technical effects: When the user needs to inspect cables of different diameters using the movable wheel 2, the distance between the movable wheel 2 and the limiting wheel 3 needs to be adjusted so that the V-groove between the movable wheel 2 and the limiting wheel 3 becomes deeper or shallower. Then, by manually rotating the first threaded post 11 under the support of the bearing 12, the first threaded post 11 and the first threaded hole 10 convert the rotational motion into linear motion, thereby causing the connecting frame 9 to move inside the second support hole 13 and push the T-shaped limiting groove 8 and the movable wheel 2 to move laterally. With the hexagonal post 6 supporting the movable wheel 2, the limiting wheel 3 is fixed and cannot move laterally. Thus, the moving movable wheel 2 makes the V-groove between it and the limiting wheel 3 deeper or shallower, thereby making it possible to use cables of different diameters. Then, the cable is placed between the upper and lower movable wheels 2 and the limiting wheel 3, and the second drive motor 23 is started to drive the second threaded post 24 to rotate. The threads on the second threaded post 24... The symmetrical arrangement allows the second threaded post 24 and the second threaded hole 20 to convert rotational motion into linear motion, which in turn causes the two first support plates 4 to move towards each other, clamping the cable through the moving wheel 2 and the limiting wheel 3. Then, the first drive motor 15 is started to drive the gear 16 to rotate, which in turn drives the end gear plate 14 and the hexagonal post 6 to rotate. The rotating hexagonal post 6 drives the moving wheel 2 and the limiting wheel 3 to rotate, thereby moving the clamped cable. The friction between them is increased by the set protrusion 19. At the same time, the detection is performed by the wire clamp 28 and the detector 27 (the detection method is the same as in the reference document, only the problem is introduced, and the existing technology will not be described again). This comprehensively achieves the effect of adjusting the distance between the moving wheel 2 and the limiting wheel 3, so that the moving wheel 2 and the limiting wheel 3 can fully contact the outer sheath of cables of different diameters. The upper and lower clamping method ensures the friction pushing effect. At the same time, the set protrusion 19 increases the friction between the cable and the wire clamp, effectively overcoming the resistance of the wire clamp 28 and avoiding the cable movement being difficult due to insufficient friction wheels. It is convenient to use and quite practical.
[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A cable inspection device for charging pile operation and maintenance, comprising a housing (1), wherein two moving wheels (2) and two limiting wheels (3) are provided on one side of the housing (1), a detector (27) is fixedly installed on one side of the housing (1), and a PLC controller is fixedly installed on the top surface of the housing (1), characterized in that, It also includes an adjustment component for adjusting the distance between the moving wheel (2) and the limiting wheel (3), the adjustment component being disposed on one side of the housing (1), the adjustment component including: two first support plates (4), both of the two first support plates (4) being disposed on one side of the housing (1).
2. The cable inspection device for charging pile operation and maintenance according to claim 1, characterized in that, The adjustment assembly further includes a first support plate (4) that is movably sleeved with the moving wheel (2) and the limiting wheel (3). A first support hole (5) is provided on each side of the first support plate (4). A limiting hole (7) is provided on each side of the moving wheel (2) and the limiting wheel (3). A hexagonal prism (6) is movably sleeved on the inner circular wall of the first support hole (5). The hexagonal prism (6) is movably sleeved with the limiting hole (7) on one side of the moving wheel (2). The hexagonal prism (6) is fixedly sleeved with the limiting hole (7) on one side of the limiting wheel (3). A T-shaped limiting groove (8) is provided on one side of the moving wheel (2). A connecting frame (9) is movably sleeved inside the T-shaped limiting groove (8). A second... The second support hole (13) is movably sleeved with the connecting frame (9). A first threaded hole (10) is provided on one side of the connecting frame (9). A first threaded post (11) is threadedly connected to the inner circular wall of the first threaded hole (10). A circular groove is provided on one side of the first support plate (4). A bearing (12) is fixedly sleeved on the inner circular wall of the circular groove. The inner circular wall of the bearing (12) is fixedly sleeved with the first threaded post (11). A fixing plate (29) is fixedly installed on one side of the first support plate (4). A first circular through hole is provided on the top surface of the fixing plate (29). A wire clamp (28) is fixedly sleeved on the inner circular wall of the first circular through hole. The wire clamp (28) is electrically connected to the detector (27).
3. The cable inspection device for charging pile operation and maintenance according to claim 2, characterized in that, One end of the hexagonal column (6) is fixedly mounted with an end gear plate (14). A first drive motor (15) is provided on one side of the first support plate (4). The first drive motor (15) is electrically connected to the PLC controller. A gear (16) is fixedly sleeved on the outer circular wall of the drive shaft of the first drive motor (15). The gear (16) meshes with the end gear plate (14). An mounting plate (17) is fixedly mounted on one side of the first support plate (4). The mounting plate (17) is fixedly sleeved with the first drive motor (15).
4. The cable inspection device for charging pile operation and maintenance according to claim 1, characterized in that, A protective cover (18) is fixedly installed on one side of the first support plate (4).
5. The cable inspection device for charging pile operation and maintenance according to claim 1, characterized in that, Several protrusions (19) are fixedly installed on the outer circular wall of the moving wheel (2) and the outer circular wall of the limiting wheel (3).
6. The cable inspection device for charging pile operation and maintenance according to claim 1, characterized in that, A rectangular through hole is provided on one side of the outer shell (1), and the rectangular through hole is movably sleeved with the first support plate (4). A second support plate (22) is fixedly sleeved inside the outer shell (1). A third support hole (21) is provided on the top surface of the first support plate (4), and the third support hole (21) is movably sleeved with the second support plate (22). A second threaded hole (20) is provided on the top surface of the first support plate (4). A second threaded post (24) is threadedly connected to the inner circular wall of the second threaded hole (20). A second drive motor (23) is fixedly sleeved inside the outer shell (1). The second drive motor (23) is electrically connected to the PLC controller. The bottom surface of the drive shaft of the second drive motor (23) is fixedly installed with the second threaded post (24).
7. The cable inspection device for charging pile operation and maintenance according to claim 1, characterized in that, A battery (25) is fixedly installed on one side of the inside of the housing (1). The battery (25) is electrically connected to the PLC controller. A handle (26) is fixedly installed on one side and the other side of the housing (1).
Citation Information
Patent Citations
Cable inspection device for operation and maintenance of charging pile
CN220561316U