Transformer with overheating protection effect
By introducing components such as cooling water rollers, flow distribution plates, temperature sensors, and fan systems into the transformer, the problem of heat accumulation in the transformer is solved, achieving effective heat dissipation and filtration protection, and improving the transformer's operational stability and service life.
Patent Information
- Application Number
- CN202520445191.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-14
AI Technical Summary
Transformers generate a lot of heat during operation. If the heat is not dissipated in time, the internal temperature will rise, affecting normal operation and lifespan, and may even cause damage.
A transformer with overheat protection was designed. It achieves effective heat dissipation and filtration by installing cooling water rollers, flow distribution plates, temperature sensors, heat conduction rods and fan systems inside the outer casing. Combined with support legs and insulating pads, it provides bottom support and insulation protection.
It improves the transformer's heat dissipation protection, exhaust filtration, and bottom support capabilities, ensuring normal operation and extending the transformer's lifespan.
Smart Images
Figure CN223898112U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of transformer technology, specifically to a transformer with overheat protection. Background Technology
[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components include a primary coil, a secondary coil, and an iron core or magnetic core. The main functions of a transformer include voltage transformation, current transformation, impedance transformation, isolation, and voltage stabilization. The working principle of a transformer is based on the electromagnetic induction phenomenon of "electricity generates magnetism, and magnetism generates electricity," and it is a very common device today.
[0003] Due to the nature of their operation, transformers are widely used in industries, agriculture, transportation, and urban communities. When a transformer is in operation, it is equipped with a variety of electrical components. During operation, the transformer generates a lot of heat. If heat is not dissipated in time, the internal temperature of the transformer will rise, which will affect its normal operation and lifespan, and may directly damage the transformer. Utility Model Content
[0004] The purpose of this utility model is to provide a transformer with overheat protection to solve the problem mentioned in the background art that the transformer generates a lot of heat during operation. If the heat is not dissipated in time, the internal temperature of the transformer will rise, which will affect its normal operation and lifespan, and may also directly damage the transformer.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a transformer with overheat protection, comprising a wind box, an outer casing, a transformer body, and a support plate. A first motor is installed at the top of the wind box, and a fan blade is connected to the output end of the first motor. A filter plate is installed inside the wind box, and a filter screen layer is arranged inside the top of the outer casing. A cooling water roller is assembled at the upper position inside the outer casing. An inlet is connected to the left side of the cooling water roller, and an outlet is connected to the right side of the cooling water roller. Distribution plates are provided at both the upper and lower positions of the cooling water roller. The distribution plates have reserved holes inside, and concave grooves are formed on the end faces of the distribution plates.
[0006] As a further technical solution of this utility model, the flow distribution plate is symmetrically distributed about the central axis of the cooling water roller, and the reserved holes are evenly distributed in the flow distribution plate.
[0007] As a further technical solution of this utility model, the water inlet is interconnected with the cooling water roller, and the water outlet is interconnected with the cooling water roller.
[0008] As a further technical solution of this utility model, temperature sensors are installed at the upper and lower positions on both sides of the inner wall of the outer casing, and a heat-conducting rod is connected to the outer position of the transformer body, with the tail end of the heat-conducting rod contacting the inner wall of the outer casing.
[0009] As a further technical solution of this utility model, valves are installed in both the water outlet and the water inlet, and the outer walls of the air box and the first motor are coated with a shielding layer.
[0010] As a further technical solution of this utility model, the bottom of the support plate is fixed with support legs, and the support legs are symmetrically distributed about the central axis of the support plate.
[0011] As a further technical solution of this utility model, an insulating adhesive layer is fixed at the middle position of the bottom of the support plate, and an insulating pad is adhered to the outer side wall of the bottom of the insulating adhesive layer.
[0012] As a further technical solution of this utility model, an exhaust pipe is installed at the lower right side of the outer casing, and an arc-shaped plate is fixed at the upper and lower positions of the inner wall of the exhaust pipe. A circular filter plate is installed on the side of the arc-shaped plate, and a connecting bolt is installed between the arc-shaped plate and the connecting bolt.
[0013] Compared with the prior art, the beneficial effects of this utility model are: this transformer with overheat protection not only improves the heat dissipation protection capability, but also improves the exhaust filtration capability and bottom support capability of the transformer.
[0014] (1) By arranging the filter layer in the middle of the top of the outer casing, and then arranging the cooling water roller in the upper part of the outer casing, the water inlet is connected to the left side and the water outlet is connected to the right side. The flow distribution plate is installed and fixed inside the outer casing, and the two flow distribution plates are distributed above and below the cooling water roller. Therefore, after the first motor works, it can drive the fan blade to rotate. The airflow flows through the filter plate and then through the filter layer to flow into the outer casing. At this time, the airflow is evenly distributed through the reserved hole, and the airflow reaches the outer casing after being cooled by the cooling water roller. This plays a certain role in heat dissipation. After working together with the heat conduction rod, the overall overheat protection capability is improved.
[0015] (2) By installing the exhaust pipe at a lower position on the side of the outer casing and fixing the arc plate at the upper and lower positions on the inner wall of the exhaust pipe, and using the connecting bolt to complete the connection and fixation with the circular filter plate, the airflow can be filtered through the circular filter plate during exhaust operation, thereby improving the overall exhaust filtration capacity during operation.
[0016] (3) By fixing the support legs to both sides of the bottom of the support plate, and using an insulating adhesive layer to bond and fix the insulating pad in the middle of the bottom of the support plate, the support legs can provide bottom support when in contact with the ground, and the insulating pad can be used to form bottom insulation protection, thereby improving the overall bottom support capacity. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0018] Figure 2 This is a side view of the flow distribution plate structure of this utility model;
[0019] Figure 3 This is a side view sectional view of the exhaust pipe structure of this utility model;
[0020] Figure 4 This is a partial front view of the support plate of this utility model.
[0021] In the diagram: 1. Wind box; 2. Fan blade; 3. First motor; 4. Filter plate; 5. Filter screen layer; 6. Water outlet; 7. Outer casing; 8. Heat-conducting rod; 9. Transformer body; 10. Exhaust pipe; 11. Support plate; 12. Cooling water roller; 13. Water inlet; 14. Flow distribution plate; 15. Reserved hole; 16. Concave groove; 17. Arc plate; 18. Connecting bolt; 19. Circular filter plate; 20. Support leg; 21. Insulating pad; 22. Insulating adhesive layer. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-4 An embodiment of this utility model provides a transformer with overheat protection, including a bellows 1, an outer casing 7, a transformer body 9, and a support plate 11. A first motor 3 is installed at the top of the bellows 1, and a fan blade 2 is connected to the output end of the first motor 3. A filter plate 4 is installed inside the bellows 1. A filter screen layer 5 is arranged inside the top of the outer casing 7. A cooling water roller 12 is installed at the upper position inside the outer casing 7. A water inlet 13 is connected to the left side of the cooling water roller 12, and a water outlet 6 is connected to the right side of the cooling water roller 12. A flow distribution plate 14 is provided at both the upper and lower positions of the cooling water roller 12. A reserved hole 15 is opened inside the flow distribution plate 14, and a concave groove 16 is formed on the end face of the flow distribution plate 14.
[0024] The flow distribution plate 14 is symmetrically distributed about the central axis of the cooling water roller 12, and the reserved holes 15 are evenly distributed within the flow distribution plate 14.
[0025] The inlet 13 is connected to the cooling water roller 12, and the outlet 6 is connected to the cooling water roller 12.
[0026] Temperature sensors are installed on the upper and lower positions of both sides of the inner wall of the outer casing 7. A heat-conducting rod 8 is connected to the outer position of the transformer body 9, and the tail end of the heat-conducting rod 8 is in contact with the inner wall of the outer casing 7.
[0027] Valves are installed in both the outlet 6 and the inlet 13, and the outer walls of the air box 1 and the first motor 3 are coated with a shielding layer.
[0028] Support legs 20 are fixed to the bottom of the support plate 11, and the support legs 20 are symmetrically distributed about the central axis of the support plate 11.
[0029] An insulating adhesive layer 22 is fixed at the middle position of the bottom of the support plate 11, and an insulating pad 21 is adhered to the outer side wall of the bottom of the insulating adhesive layer 22.
[0030] An exhaust pipe 10 is installed on the lower right side of the outer casing 7. An arc-shaped plate 17 is fixed on the upper and lower parts of the inner wall of the exhaust pipe 10. A circular filter plate 19 is installed on the side of the arc-shaped plate 17. A connecting bolt 18 is installed between the arc-shaped plate 17 and the connecting bolt 18.
[0031] Furthermore, valves are provided in the exhaust pipe 10, the outlet 6 and the inlet 13 to facilitate the opening and closing of the flow rate;
[0032] Furthermore, the end face of the flow distribution plate 14 is formed with a concave groove 16. Two concave grooves 16 are distributed opposite each other at the upper and lower positions of the cooling water roller 12. Therefore, the curvature of the concave groove 16 is greater than that of the concave groove 16.
[0033] Working principle: First, during operation, the support legs 20 are fixed to both sides of the bottom of the support plate 11. At the same time, the insulating pad 21 is bonded and fixed to the middle of the bottom of the support plate 11 using an insulating adhesive layer 22. Thus, when in contact with the ground, the support legs 20 provide bottom support, and the insulating pad 21 provides bottom insulation protection. The cooling water roller 12 is arranged in the upper position inside the outer casing 7. The left side is connected to the water inlet 13, and the right side is connected to the water outlet 6. The flow distribution plate 14 is installed and fixed inside the outer casing 7, and the two flow distribution plates 14 are distributed above and below the cooling water roller 12. Therefore, after the first motor 3 starts working, it can drive the fan blade 2 to rotate. The airflow flows through the filter plate 4 and then through the filter screen layer 5 before flowing into the outer casing 7. At this time, the airflow is evenly distributed through the reserved hole 15. After the airflow is cooled by the cooling water roller 12, it reaches the outer casing 7. When exhausting, the exhaust pipe 10 is used for exhaust.
[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
Claims
1. A transformer with overheat protection, comprising a bellows (1), an outer casing (7), a transformer body (9), and a support plate (11), characterized in that: A first motor (3) is installed at the top of the air box (1), and a fan blade (2) is connected to the output end of the first motor (3). A filter plate (4) is installed inside the air box (1). A filter screen layer (5) is arranged inside the top of the outer casing (7). A cooling water roller (12) is installed at the upper position inside the outer casing (7). A water inlet (13) is connected to the left side of the cooling water roller (12), and a water outlet (6) is connected to the right side of the cooling water roller (12). A flow distribution plate (14) is provided at both the upper and lower positions of the cooling water roller (12). A reserved hole (15) is opened inside the flow distribution plate (14), and a concave groove (16) is formed on the end face of the flow distribution plate (14).
2. A transformer with overheat protection as described in claim 1, characterized in that: The flow distribution plate (14) is symmetrically distributed about the central axis of the cooling water roller (12), and the reserved holes (15) are evenly distributed within the flow distribution plate (14).
3. A transformer with overheat protection as described in claim 1, characterized in that: The inlet (13) is connected to the cooling water roller (12), and the outlet (6) is connected to the cooling water roller (12).
4. A transformer with overheat protection as described in claim 1, characterized in that: Temperature sensors are installed on the upper and lower positions of both sides of the inner wall of the outer casing (7), and a heat-conducting rod (8) is connected to the outer position of the transformer body (9), with the tail end of the heat-conducting rod (8) in contact with the inner wall of the outer casing (7).
5. A transformer with overheat protection as described in claim 1, characterized in that: Valves are installed in both the outlet (6) and the inlet (13), and the outer walls of the wind box (1) and the first motor (3) are coated with a shielding layer.
6. A transformer with overheat protection as described in claim 1, characterized in that: The bottom of the support plate (11) is fixed with support legs (20), and the support legs (20) are symmetrically distributed about the central axis of the support plate (11).
7. A transformer with overheat protection as described in claim 1, characterized in that: An insulating adhesive layer (22) is fixed at the middle position of the bottom of the support plate (11), and an insulating pad (21) is adhered to the outer side wall of the bottom of the insulating adhesive layer (22).
8. A transformer with overheat protection as described in claim 1, characterized in that: An exhaust pipe (10) is installed on the lower right side of the outer casing (7). An arc-shaped plate (17) is fixed on the upper and lower parts of the inner wall of the exhaust pipe (10). A circular filter plate (19) is installed on the side of the arc-shaped plate (17). A connecting bolt (18) is installed between the arc-shaped plate (17) and the connecting bolt (18).