Bus duct with quick dismounting and replacing function
By designing the base support assembly, cover assembly, and connection assembly, the problems of slow busbar replacement speed, limited application range, and poor ventilation and heat dissipation are solved, achieving rapid replacement and efficient heat dissipation, and improving the reliability and lifespan of the busbar.
Patent Information
- Application Number
- CN202520440412.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Existing busbar trunking suffers from slow replacement speed and low efficiency due to the direct connection between the core and the outer shell. It cannot be used when tilted or upside down, has poor ventilation and heat dissipation, poses safety hazards, and affects the reliability and lifespan of the busbar trunking.
The design employs a base support assembly, a cover assembly, and a connecting assembly to achieve direct connection between the busbar trunking and the external support components, and a detachable connection between the core plate and the cover plate, thereby enhancing the stability and applicability of the busbar trunking. Furthermore, ventilation slots and filter plates improve heat dissipation.
It enables the busbar trunking to be used under inclined and inverted conditions, improves replacement efficiency and ventilation and heat dissipation, eliminates the risk of overheating, and extends service life.
Smart Images

Figure CN223898937U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of busbar technology, specifically a busbar with quick replacement function. Background Technology
[0002] Busbars are electrical devices used for power transmission and distribution, widely used in industrial and commercial buildings, data centers, and other applications. Compared to traditional cables, busbars offer higher current-carrying capacity, flexibility, and reliability.
[0003] Currently, existing busbar trunking systems are generally assembled by directly connecting the core to the outer shell. This means that when the core needs to be inspected, maintained, or replaced, the entire outer shell must be removed before the core can be inspected, maintained, or replaced. This not only results in slow speed and efficiency but also seriously affects the normal operation of the circuit where the busbar trunking is located. In addition, most existing busbar trunking systems do not have the function of directly connecting to supporting components, which means that the busbar trunking cannot be used when tilted or upside down, seriously affecting the applicability of the busbar trunking. Furthermore, the ventilation and heat dissipation of existing busbar trunking systems are also poor, which not only poses certain safety hazards but also seriously affects the reliability and service life. Therefore, it is necessary to design a busbar trunking system with a quick replacement function. Summary of the Invention
[0004] In response to the above situation, to address the issue that existing busbar trunking systems commonly use a direct connection between the core and the outer shell during assembly, which necessitates the complete removal of the outer shell before core maintenance and replacement can be performed, resulting in slow speed and efficiency, and severely impacting the normal operation of the lines connected to the busbar trunking, and because most existing busbar trunking systems lack the capability for direct connection to supporting components, they cannot be used when tilted or inverted, significantly limiting their applicability, and their ventilation and heat dissipation are also poor, posing certain safety risks. The existing problems, such as hidden dangers, seriously affect the reliability and service life of the busbar. This utility model provides a busbar trunking with a quick replacement function, which effectively realizes the function of direct connection with external support components. The connection stability is high and the busbar trunking can still be used under tilted and inverted conditions. It also realizes the function of quick replacement of the core. The direct connection between the core plate and the cover plate means that if the core component needs to be inspected, maintained or replaced, there is no need to disassemble the bottom support plate and the external support components. This improves the inspection and maintenance efficiency of the busbar trunking and eliminates the safety hazard of overheating of the busbar trunking.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a busbar trunking with quick replacement function, comprising a bottom support assembly and a cover assembly, wherein a core assembly is disposed between the bottom support assembly and the cover assembly, and the bottom support assembly, the core assembly, and the cover assembly are connected by a connecting assembly; the bottom support assembly is used to support the core assembly and protect the bottom and sides of the core assembly, the core assembly is used for power transmission, the cover assembly is used to protect the upper surface of the core assembly and improve the gas flow rate inside the core assembly, and the connecting assembly is used to connect the bottom support assembly, the core assembly, and the cover assembly to form a busbar trunking.
[0006] The aforementioned busbar trunking with quick replacement function includes a bottom support assembly comprising a bottom support plate, a bottom support groove formed on the upper surface of the bottom support plate, and a limiting plate provided on the inner sidewall of the bottom support groove, wherein a limiting groove is formed on the upper surface of the limiting plate, and a first connecting hole is formed on the inner sidewall of the limiting groove.
[0007] The aforementioned busbar trunking with quick replacement function includes a bottom support assembly that also includes a side plate. The side plate is disposed on the outer surface of the bottom support plate. The outer side wall of the side plate has an insertion hole, wherein the inner side wall of the insertion hole has a side hole, and the outer side wall of the side plate also has a second connection hole.
[0008] The aforementioned busbar trunking with quick replacement function includes a connecting plate. The outer wall of the bottom surface of the connecting plate has a slot, and the inner side wall of the slot has a third connecting hole. The first connecting hole, the second connecting hole and the third connecting hole have the same diameter, and the first connecting hole, the second connecting hole and the third connecting hole are detachably connected by an external fastener. The outer side wall of the connecting plate is threaded with a first bolt.
[0009] The aforementioned busbar trunking with quick replacement function includes a core assembly comprising a core plate, which is detachably connected to a connecting plate by a first bolt. The outer wall of the core plate is wedged into the inner wall of the bottom support groove. A copper busbar is inserted into the outer wall of the core plate. The outer surface of the copper busbar is covered with an insulating sleeve. The outer wall of the insulating sleeve is wedged into the inner wall of the limiting groove. A series connection hole is provided on the outer wall of the copper busbar.
[0010] The aforementioned busbar trunking with quick replacement function includes a cover plate, a ventilation groove on the outer wall of the cover plate, and a ventilation hole on the inner wall of the bottom surface of the ventilation groove. One end of a second bolt is threaded to the upper surface of the cover plate, and the other end of the second bolt extends into the interior of the connecting plate.
[0011] The aforementioned busbar trunking with quick replacement function includes a cover assembly further comprising a groove, the groove being formed on the inner wall of the ventilation slot opening, and the inner wall of the groove having a threaded groove; a filter plate is wedge-connected to the inner wall of the groove, and the outer surface of the filter plate has filter holes, wherein the outer surface of the filter plate also has a through hole, the through hole having the same diameter as the threaded groove, and the through hole and the threaded groove being detachably connected by an external screw.
[0012] The aforementioned busbar trunking with quick replacement function has multiple filter holes, and the multiple filter holes are evenly distributed on the outer surface of the filter plate.
[0013] The aforementioned busbar trunking with quick replacement function has two ventilation slots, which are symmetrically distributed on the outer wall of the cover plate.
[0014] In the aforementioned busbar trunking with quick replacement function, there are two connecting plates, and the core plate is located in the middle of the two connecting plates.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] (1) First, move the bottom support assembly to the required position and insert the external support into the socket. Then, screw the external connector along the side hole to make a detachable connection between the external support and the side plate. This allows the bottom support plate to be detachably connected to the external support, effectively realizing the function of direct connection between the busbar and the external support. The connection stability is high, which makes the busbar still applicable under inclined and inverted conditions. The busbar has a simple structure and strong applicability.
[0017] (2) Move the connecting assembly and attach it to the outer wall of the bottom surface of the cover plate. Then rotate the second bolt to penetrate the cover plate and extend into the connecting plate, thereby enabling a detachable connection between the connecting plate and the cover plate. Next, move the core plate and place it in the middle of the two connecting plates. Then rotate the first bolt to penetrate the connection and extend into the core plate, thereby enabling a detachable connection between the core plate and the connecting plate, and thus enabling a detachable connection between the core plate and the cover plate. Subsequently, move the assembly of the core plate and the cover plate and insert the copper busbar and the insulating sleeve into the limiting groove. At the same time, the core plate and the bottom support groove and the slot and the limiting groove are engaged. Then, insert the external fasteners along the first connecting hole, the second connecting hole and the third connecting hole, thereby enabling a detachable connection between the bottom support plate and the connecting piece, and thus enabling a detachable connection between the core plate and the connecting piece. The core plate is installed inside the bottom support groove. Airflow through ventilation slots on the outer wall of the cover plate allows air to flow into the core plate via filter holes and ventilation holes for heat dissipation. This effectively enables the busbar trunking to quickly replace the core plate. The direct connection between the core plate and the cover plate eliminates the need to disassemble the bottom support plate and external support components when the core assembly needs maintenance or replacement, improving the efficiency of busbar trunking maintenance. Furthermore, the filter plate can be disassembled from the inner wall of the groove by rotating the external screws along the threaded grooves and through holes, making cleaning the filter holes convenient. This not only improves the ventilation and heat dissipation effect inside the busbar trunking but also prevents internal contamination, eliminates the potential safety hazard of overheating, and extends the service life of the busbar trunking. Attached Figure Description
[0018] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0019] Figure 1 This is an exploded structural diagram of the present invention;
[0020] Figure 2 This is a schematic diagram of the bottom support component structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the side plate structure of this utility model;
[0022] Figure 4 This is a schematic diagram of the connecting component and core component structure of this utility model;
[0023] Figure 5 This is a schematic diagram of the capping assembly structure of this utility model;
[0024] Figure 6 This is a schematic diagram of the cover plate and bottom support plate structure of this utility model;
[0025] In the diagram: 1. Base support assembly; 101. Base support plate; 102. Base support groove; 103. Limiting plate; 104. Limiting groove; 105. First connecting hole; 106. Side plate; 107. Insertion hole; 108. Side hole; 109. Second connecting hole; 2. Connecting assembly; 201. Connecting plate; 202. Slot; 203. Third connecting hole; 204. First bolt; 3. Core assembly; 301. Core plate; 302. Copper busbar; 303. Insulating sleeve; 304. Serial connection hole; 4. Cover assembly; 401. Cover plate; 402. Second bolt; 403. Groove; 404. Threaded groove; 405. Ventilation groove; 406. Ventilation hole; 407. Filter plate; 408. Filter hole; 409. Through hole. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model. Example
[0027] Depend on Figures 1-6 This invention discloses a busbar trunking system with quick replacement capability, comprising a base support assembly 1 and a cover assembly 4. A core assembly 3 is disposed between the base support assembly 1 and the cover assembly 4. The base support assembly 1, the core assembly 3, and the cover assembly 4 are connected by a connecting assembly 2. The base support assembly 1 supports the core assembly 3 and protects its bottom and sides. The core assembly 3 is used for power transmission. The cover assembly 4 protects the upper surface of the core assembly 3 and improves the gas flow rate inside the core assembly 3. The connecting assembly 2 connects the base support assembly 1, the core assembly 3, and the cover assembly 4 to form the busbar trunking system. This invention enables direct connection with external support components, provides high connection stability, and allows the busbar trunking to remain usable under tilted and inverted conditions. It also enables quick replacement of the core assembly.
[0028] Specifically, the bottom support assembly 1 includes a bottom support plate 101. The bottom support plate 101 has a bottom support groove 102 on its upper surface, and a limiting plate 103 is provided on the inner side wall of the bottom support groove 102. The limiting plate 103 has a limiting groove 104 on its upper surface, and a first connecting hole 105 is provided on the inner side wall of the limiting groove 104. By moving the combination of the core plate 301 and the cover plate 401, the copper busbar 302 and the insulating sleeve 303 are inserted into the limiting groove 104. At the same time, the core plate 301 and the bottom support groove 102 and the locking groove 202 and the limiting groove 104 are engaged and connected.
[0029] Specifically, the base support assembly 1 further includes a side plate 106, which is disposed on the outer surface of the base support plate 101. The side plate 106 has an insertion hole 107 on its outer side wall, and a side hole 108 on its inner side wall. The side plate 106 also has a second connecting hole 109 on its outer side wall. By moving the base support assembly 1 to the desired position and inserting the external support member into the insertion hole 107, and then screwing the external connector into the side hole 108, the external support member and the side plate 106 can be detachably connected, thereby enabling a detachable connection between the base support plate 101 and the external support member.
[0030] Specifically, the connecting component 2 includes a connecting plate 201. The outer wall of the bottom surface of the connecting plate 201 has a slot 202. The inner side wall of the slot 202 has a third connecting hole 203. The first connecting hole 105, the second connecting hole 109 and the third connecting hole 203 have the same diameter. The first connecting hole 105, the second connecting hole 109 and the third connecting hole 203 are detachably connected by external fasteners. The outer side wall of the connecting plate 201 is threaded with a first bolt 204. By inserting external fasteners along the first connecting hole 105, the second connecting hole 109 and the third connecting hole 203, the bottom support plate 101 and the connecting component can be detachably connected, thereby installing the core plate 301 inside the bottom support slot 102.
[0031] Specifically, the core assembly 3 includes a core plate 301, which is detachably connected to the connecting plate 201 by a first bolt 204. The outer wall of the core plate 301 is engaged with the inner wall of the bottom support groove 102. A copper busbar 302 is inserted into the outer wall of the core plate 301. The outer surface of the copper busbar 302 is covered with an insulating sleeve 303. The outer wall of the insulating sleeve 303 is engaged with the inner wall of the limiting groove 104. A serial connection hole 304 is provided on the outer wall of the copper busbar 302. By moving the core plate 301 and placing it in the middle of the two connecting plates 201, and then rotating the first bolt 204 to pass through and extend into the core plate 301, the core plate 301 and the connecting plate 201 can be detachably connected, and the core plate 301 and the cover plate 401 can be detachably connected.
[0032] Specifically, the cover assembly 4 includes a cover plate 401, the outer wall of the cover plate 401 is provided with a ventilation groove 405, and the inner wall of the bottom surface of the ventilation groove 405 is provided with a ventilation hole 406. One end of the second bolt 402 is threadedly connected to the upper surface of the cover plate 401, and the other end of the second bolt 402 extends into the interior of the connecting plate 201. The ventilation groove 405 provided on the outer wall of the cover plate 401 allows airflow to flow into the core plate 301 through the filter hole 408 and the ventilation hole 406 for heat dissipation.
[0033] Specifically, the sealing assembly 4 further includes a groove 403, which is formed on the inner wall of the opening end of the ventilation slot 405, and the inner sidewall of the groove 403 is provided with a threaded groove 404; a filter plate 407 is wedge-connected to the inner sidewall of the groove 403, and a filter hole 408 is formed on the outer surface of the filter plate 407, wherein a through hole 409 is also formed on the outer surface of the filter plate 407, the through hole 409 has the same diameter as the threaded groove 404, and the through hole 409 and the threaded groove 404 are detachably connected by an external screw. By rotating the external screw along the threaded groove 404 and the through hole 409, the filter plate 407 can be disassembled from the inner sidewall of the groove 403, thereby making the cleaning of the filter hole 408 more convenient.
[0034] Specifically, there are multiple filter holes 408, and the multiple filter holes 408 are evenly distributed on the outer surface of the filter plate 407. The multiple filter holes 408 enable the filter plate 407 to have the effect of filtering air.
[0035] Specifically, there are two ventilation slots 405, and the two ventilation slots 405 are symmetrically distributed on the outer wall of the cover plate 401. The fact that there are two ventilation slots 405 makes the cover plate 401 have the effect of increasing the gas flow rate inside the core plate 301.
[0036] Specifically, there are two connecting plates 201, and the core plate 301 is located in the middle of the two connecting plates 201. The fact that there are two connecting plates 201 makes the connection between the core plate 301 and the cover plate 401 more stable.
[0037] In use, first move the base support assembly 1 to the desired position and insert the external support member into the insertion hole 107. Then, screw the external connector into the side hole 108 to detachably connect the external support member to the side plate 106. This allows for a detachable connection between the base support plate 101 and the external support member, effectively enabling the busbar trunking to directly connect with the external support member with high connection stability. This ensures the busbar trunking remains usable even under tilted or inverted conditions. Next, move the connecting assembly 2 and attach it to the outer wall of the bottom surface of the cover plate 401. Then, rotate the second bolt 402 to penetrate the cover plate 401. 1. Extending into the connecting plate 201, thus enabling a detachable connection between the connecting plate 201 and the cover plate 401. Then, move the core plate 301 and place it between the two connecting plates 201. Rotate the first bolt 204 to pass through and extend into the core plate 301, thus enabling a detachable connection between the core plate 301 and the connecting plate 201, and further enabling a detachable connection between the core plate 301 and the cover plate 401. Then, move the assembly of the core plate 301 and the cover plate 401 and insert the copper busbar 302 and the insulating sleeve 303 into the limiting groove 104. At the same time, the core plate 301 is also... The base plate 101 and the bottom support groove 102 are engaged, and the slot 202 and the limiting groove 104 are engaged. External fasteners are then inserted along the first connecting hole 105, the second connecting hole 109, and the third connecting hole 203 to detachably connect the base plate 101 and the connector, thus installing the core plate 301 inside the base support groove 102. Finally, the ventilation slot 405 on the outer wall of the cover plate 401 allows airflow to flow into the core plate 301 through the filter hole 408 and the ventilation hole 406 for heat dissipation. This effectively enables the busbar trunking to have a quick core replacement function, and the core plate 301 is designed with... The direct connection between the body plate 301 and the cover plate 401 eliminates the need to disassemble the bottom support plate 101 and the external support when the core assembly 3 needs to be inspected, maintained, or replaced. This improves the efficiency of the busbar trunking's inspection and maintenance. Furthermore, by rotating the external screws along the threaded groove 404 and through hole 409, the filter plate 407 can be disassembled from the inner wall of the groove 403, making the cleaning of the filter hole 408 more convenient. This not only improves the ventilation and heat dissipation effect inside the busbar trunking but also prevents the inside of the busbar trunking from being contaminated, eliminates the potential safety hazard of overheating in the busbar trunking, and extends the service life of the busbar trunking.
[0038] All components used in this utility model are general standard parts or components known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A busbar trunking system with quick replacement function, comprising a base support assembly (1) and a cover assembly (4), characterized in that: A core component (3) is provided in the middle of the bottom support component (1) and the cover component (4), and the bottom support component (1), the core component (3) and the cover component (4) are connected by a connecting component (2); The bottom support assembly (1) is used to support the core assembly (3) and protect the bottom and sides of the core assembly (3). The core assembly (3) is used for power transmission. The cover assembly (4) is used to protect the upper surface of the core assembly (3) and improve the gas flow rate inside the core assembly (3). The connecting assembly (2) is used to connect the bottom support assembly (1), the core assembly (3) and the cover assembly (4) to form a busbar.
2. The busbar trunking with quick replacement function according to claim 1, characterized in that: The bottom support assembly (1) includes a bottom support plate (101), a bottom support groove (102) is provided on the upper surface of the bottom support plate (101), and a limiting plate (103) is provided on the inner side wall of the bottom support groove (102). A limiting groove (104) is provided on the upper surface of the limiting plate (103), and a first connecting hole (105) is provided on the inner side wall of the limiting groove (104).
3. A busbar trunking system with quick replacement function according to claim 2, characterized in that: The bottom support assembly (1) also includes a side plate (106), which is disposed on the outer surface of the bottom support plate (101). The side plate (106) has an insertion hole (107) on its outer side wall, and a side hole (108) is provided on the inner side wall of the insertion hole (107). The side plate (106) also has a second connection hole (109) on its outer side wall.
4. A busbar trunking system with quick replacement function according to claim 3, characterized in that: The connecting assembly (2) includes a connecting plate (201). The outer wall of the bottom surface of the connecting plate (201) is provided with a slot (202). The inner side wall of the slot (202) is provided with a third connecting hole (203). The first connecting hole (105), the second connecting hole (109) and the third connecting hole (203) have the same diameter. The first connecting hole (105), the second connecting hole (109) and the third connecting hole (203) are detachably connected by external fasteners. The outer side wall of the connecting plate (201) is threaded with a first bolt (204).
5. A busbar trunking system with quick replacement function according to claim 4, characterized in that: The core assembly (3) includes a core plate (301), which is detachably connected to the connecting plate (201) by a first bolt (204). The outer wall of the core plate (301) is engaged with the inner wall of the bottom support groove (102). A copper busbar (302) is inserted into the outer wall of the core plate (301). The outer surface of the copper busbar (302) is covered with an insulating sleeve (303). The outer wall of the insulating sleeve (303) is engaged with the inner wall of the limiting groove (104). A serial connection hole (304) is opened on the outer wall of the copper busbar (302).
6. A busbar trunking system with quick replacement function according to claim 4, characterized in that: The cover assembly (4) includes a cover plate (401), the outer wall of the cover plate (401) is provided with a ventilation groove (405), and the inner wall of the bottom surface of the ventilation groove (405) is provided with a ventilation hole (406). The upper surface of the cover plate (401) is threaded with one end of a second bolt (402), and the other end of the second bolt (402) extends into the interior of the connecting plate (201).
7. A busbar trunking system with quick replacement function according to claim 6, characterized in that: The cover assembly (4) further includes a groove (403), which is formed on the inner wall of the opening end of the ventilation slot (405), and the inner side wall of the groove (403) is provided with a threaded groove (404). A filter plate (407) is wedge-connected to the inner wall of the groove (403), and a filter hole (408) is provided on the outer surface of the filter plate (407). A through hole (409) is also provided on the outer surface of the filter plate (407). The diameter of the through hole (409) is the same as that of the threaded groove (404), and the through hole (409) and the threaded groove (404) are detachably connected by an external screw.
8. A busbar trunking system with quick replacement function according to claim 7, characterized in that: The number of filter holes (408) is multiple, and the multiple filter holes (408) are evenly distributed on the outer surface of the filter plate (407).
9. A busbar trunking system with quick replacement function according to claim 7, characterized in that: The number of ventilation slots (405) is two, and the two ventilation slots (405) are symmetrically distributed on the outer wall of the cover plate (401).
10. A busbar trunking system with quick replacement function according to claim 5, characterized in that: There are two connecting plates (201), and the core plate (301) is located in the middle of the two connecting plates (201).