Raw material washing machine for fermented soya bean production
By setting up a multi-layer wave-flushing filtration mechanism in the raw material washing machine for fermented soybean production, the problem of impurities in soybean raw materials affecting product quality is solved by using water to churn and wash soybeans, thus achieving efficient cleaning and wastewater treatment.
Patent Information
- Application Number
- CN202423114888.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2034-12-17
AI Technical Summary
In the current production process of fermented soybeans, the soybean raw materials are not treated before soaking, resulting in the product containing a large amount of impurities such as dust, small sand, and gravel, which affects the product quality.
Design a raw material washing machine for fermented soybean production. By setting up a multi-layer turbulent filtration mechanism in the washing tank, the soybeans are thoroughly washed by the scouring force generated by the turbulent water, and impurities are discharged from the tank through the turbulent filtration mechanism.
This technology enables efficient cleaning of soybeans, removing surface impurities such as mud and dust, ensuring product quality, simplifying wastewater treatment, and improving production efficiency.
Smart Images

Figure CN223900178U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to food processing equipment technical field, concretely relates to a raw material washing machine for douchi production. BACKGROUND
[0002] In the process of making douchi, the production process usually includes selecting materials, soaking, steaming, airing, fermentation and other steps. Soybean soaking is one of the indispensable process steps. Currently, soybeans are basically soaked and then directly filtered and cooked in a tank, or directly soaked in a tank during the process of making douchi. However, how to process the raw material soybeans directly without any treatment before soaking will result in a lot of impurities such as dust, small sand and gravel in the product, which will seriously affect the product quality.
[0003] The utility model patent with publication number CN206101470U discloses a novel soybean soaking and cleaning device, which integrates soybean soaking, cleaning and screening processes, has high automation degree in the whole process, reduces labor cost and improves production efficiency.
[0004] The sand trap in the above-mentioned device realizes the cleaning and filtration of soybean raw materials and can remove dust and other impurities on the surface of the raw materials, but the cleaning effect of the raw soybeans is generally poor. SUMMARY
[0005] In order to solve the problems and deficiencies in the prior art, the utility model provides a raw material washing machine for douchi production. The washing machine has a unique structure design. The mud and sand and other impurities on the soybeans are deposited after being cleaned by multiple layers of overturning in the tank body. Finally, the clean soybeans are transported to the next process for cooking. The utility model can achieve good raw material cleaning effect and ensure the production quality of the product.
[0006] In order to achieve the above-mentioned purposes, the technical scheme of the utility model is as follows:
[0007] A raw material washing machine for douchi production includes a cleaning tank body for transporting soybeans. The cleaning tank body includes at least a first cleaning section and a second cleaning section along the conveying direction. The first cleaning section is provided with a first overturning and filtering mechanism for forming an overturning effect of the water in the cleaning tank body and filtering impurities. The second cleaning section is provided with a second overturning and filtering mechanism for forming an overturning effect of the water in the cleaning tank body and filtering impurities.
[0008] As preferably, the first wave turning filtering mechanism is arranged at the bottom of the cleaning tank body, comprising a first sedimentation hopper and a first filter plate, the bottom of the cleaning tank body is provided with a first opening, the first sedimentation hopper is arranged at the first opening, the first filter plate is arranged in the first sedimentation hopper and is installed at a height lower than the first opening, and the first filter plate and the hopper wall of the first sedimentation hopper enclose a first sedimentation groove below the first opening.
[0009] As preferably, the second wave turning filtering mechanism is arranged at the bottom of the cleaning tank body, comprising two second sedimentation hoppers arranged along the conveying direction, the bottom of the cleaning tank body (501) is correspondingly provided with two second openings, and the two second sedimentation hoppers are respectively arranged at the two second openings, and an inclined second filter plate is arranged in each second sedimentation hopper, wherein the second filter plate located at the front is inclined forward along the material conveying direction, and the second filter plate located at the rear is inclined backward against the material conveying direction.
[0010] As preferably, at least one first wave turning filtering mechanism is arranged in the first cleaning section.
[0011] As preferably, at least one second wave turning filtering mechanism is arranged in the second cleaning section.
[0012] As preferably, the first wave turning filtering mechanism and the second wave turning filtering mechanism are connected to the same sewage main pipe.
[0013] The beneficial effects of the present application are as follows:
[0014] 1. The wave turning filtering mechanism is arranged along the conveying direction of the cleaning tank body, and under the action of the wave turning filtering mechanism, the water in the cleaning tank body can form a wave turning effect. Therefore, the flushing force brought by the wave turning of the fluid can thoroughly flush and clean the raw material soybeans in the cleaning tank body, and the cleaning effect of the raw material soybeans is better. Moreover, the silt, dust and other impurities flushed down flow out of the cleaning tank body along the wave turning filtering mechanism, avoiding impurity residues, and further improving the cleaning effect of the device.
[0015] 2. The cleaning tank body is provided with at least two wave turning filtering mechanisms along the conveying direction, so that the cleaning effect of the raw material soybeans is better after multi-layer wave turning cleaning, and the subsequent product processing quality can be ensured.
[0016] 3. The plurality of wave turning filtering mechanisms of the present application finally converge into the same sewage main pipe for sewage discharge, which can improve the sewage treatment efficiency and simplify the pipeline arrangement at the bottom of the tank body. BRIEF DESCRIPTION OF DRAWINGS
[0017] The foregoing and subsequent specific description of the present application becomes clearer when read in conjunction with the following drawings, in which:
[0018] Figure 1 is a front view of the washing machine of the utility model;
[0019] Figure 2 is a top view of the washing machine of the utility model;
[0020] in the figure:
[0021] 1, cleaning tank body; 2, first cleaning section; 3, second cleaning section; 4, first wave turning filtering mechanism; 5, second wave turning filtering mechanism; 6, first sedimentation tank; 7, sewage main pipe; 401, first sedimentation hopper; 402, first filter plate; 501, second sedimentation hopper; 502, second filter plate. DETAILED DESCRIPTION
[0022] In order for those skilled in the art to better understand the technical solutions in the utility model, the following will further illustrate the technical solutions for realizing the purposes of the utility model through several specific embodiments, and it should be noted that the technical solutions claimed to be protected by the utility model include but are not limited to the following embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without making creative efforts should belong to the scope of protection of the utility model.
[0023] Embodiment 1
[0024] The embodiment discloses a raw material washing machine for producing douchi, and refers to the accompanying drawings in the specification Figure 1 and Figure 2 As shown in the drawings, the washing machine includes a cleaning tank body 1 for conveying and cleaning soybean raw materials, the cleaning tank body 1 is enclosed by a bottom plate and a left side plate and a right side plate arranged on the bottom plate at least along the length direction of the bottom plate, the front end and the rear end of the cleaning tank body 1 can be open for feeding and discharging respectively; the cleaning tank body 1 includes at least two cleaning sections in the conveying direction, which are a first cleaning section 2 and a second cleaning section 3 in sequence respectively; wherein, the first cleaning section 2 is provided with a first wave turning filtering mechanism 4 for forming a wave turning effect of water in the cleaning tank body 1 and filtering impurities, and the second cleaning section 3 is provided with a second wave turning filtering mechanism 5 for forming a wave turning effect of water in the cleaning tank body 1 and filtering impurities.
[0025] In the embodiment depicted in the utility model, the soybean raw material needing to be cleaned is sent into the cleaning tank 1 by manpower or a discharging device, clean water continuously flows in the cleaning tank, and the flowing water cleans the dirt, dust and other impurities adhered to the surface of the soybean in the cleaning tank 1. The tank bottom plane of the cleaning tank 1 has an inclination compared with the horizontal plane, so that the soybean is transported along the inclined plane of the tank bottom during the cleaning process, and the movement direction of the soybean is the conveying direction of the cleaning tank. Further, the first wave overturning filtering mechanism 4 and the second wave overturning filtering mechanism 5 arranged in the cleaning tank 1 can form a wave overturning effect on the water in the tank during the cleaning process of the soybean, the generated waves repeatedly flush the soybean in the tank, the flushing force acts on the soybean, the dirt, dust and other impurities on the surface of the soybean can be more effectively removed, and the surface dirt is accelerated to be removed; and the wave overturning mechanism can also timely discharge the dirt cleaned and washed out of the cleaning tank 1, so that the dirt is avoided from being brought into the next process due to residual dirt.
[0026] Embodiment 2
[0027] The embodiment discloses a raw material washing machine for producing douchi, and refers to the drawings in the specification Figure 1 On the basis of embodiment 1, at least one first wave overturning filtering mechanism 4 is arranged in the first cleaning section 2; and at least one second wave overturning filtering mechanism 5 is arranged in the second cleaning section 3.
[0028] Embodiment 3
[0029] The embodiment discloses a raw material washing machine for producing douchi, and on the basis of embodiment 1, the structure of the first wave overturning filtering mechanism 4 and the second wave overturning filtering mechanism 5 is specifically limited and explained, and the specific implementation is as follows.
[0030] The drawings in the specification Figure 1 As shown in the drawings in the specification, the first wave overturning filtering mechanism 4 is arranged at the bottom of the cleaning tank 1 and comprises a first sedimentation hopper 401 and a first filter plate 402. The bottom of the cleaning tank 1 is provided with a first opening, the first sedimentation hopper 401 is installed at the first opening and covers the first opening, a first dirt discharge pipe is arranged at the outlet of the first sedimentation hopper 401, and a dirt discharge valve is arranged in the first dirt discharge pipe. The first filter plate 402 is installed in the first sedimentation hopper 401 and the installation height of the first filter plate 402 is slightly lower than the first opening, so that the first filter plate 402 and the hopper wall of the first sedimentation hopper 401 form a first sedimentation groove 6 in a sinking mode at the first opening.
[0031] In the embodiment depicted in the utility model, since the first sedimentation groove 6 is a sunken structure, the first filter plate 402 and the first opening of the groove body are not flush, so when the water body passes through the first sedimentation groove 6, the groove wall of the first sedimentation groove 6 will form a wave effect on the flowing water body, the water body will generate waves opposite to the conveying direction, and the waves repeatedly scour the soybeans in the groove body, so that the dirt, dust and other foreign matters and impurities on the surface of the soybeans can be removed more effectively. The impurities scoured down leak from the filter holes on the first filter plate 402 and are filtered into the first sedimentation hopper 401.
[0032] It should be noted that the first filter plate 402 is only slightly lower than the height of the first opening and is installed in the first sedimentation hopper 401, so that the sunken depth of the first sedimentation groove 6 formed is very shallow, and the purpose is to form a wave effect on the water body, but will not block the movement of the soybeans in the cleaning groove body along the conveying direction, so as to ensure that the soybeans are smoothly conveyed to the next process.
[0033] Further, continuing to refer to the drawings Figure 1 As shown in the drawings, the second wave overturning and filtering mechanism 5 is arranged at the bottom of the cleaning groove body 1 and comprises two second sedimentation hoppers 501 arranged along the conveying direction, two second openings are correspondingly arranged at the bottom of the cleaning groove body 1, the two second sedimentation hoppers 501 are respectively installed at the two second openings and cover the two second openings respectively, and a second sewage pipe is arranged at the outlet of the second sedimentation hopper 501, and a sewage valve is also arranged in the second sewage pipe; further, the two second sedimentation hoppers 501 are respectively provided with inclined second filter plates 502, wherein the inclined direction of the second filter plate 502 located in front is inclined forward along the material conveying direction, the inclined direction of the second filter plate 502 located in back is inclined backward against the material conveying direction, and the inclined directions of the two second filter plates 502 are symmetrical.
[0034] In the embodiment depicted in the utility model, when the water body passes through the second wave overturning and filtering mechanism 5, a good wave effect will be formed between the two second filter plates 502, and the water body generates reciprocating waves between the two. Therefore, when the soybeans move to the second wave overturning and filtering mechanism 5, the waves generated at this position repeatedly scour the soybeans in the groove body, so that the dirt, dust and other foreign matters and impurities on the surface of the soybeans can be removed more effectively. Further, the impurities scoured down leak from the filter holes on the second filter plate 502 and are filtered into the second sedimentation hopper 501.
[0035] At this point, the soybeans in the cleaning groove body 1 are sent to the next process after at least twice of wave cleaning, the soybean cleaning effect is good, and the processing and production quality of the subsequent products is ensured. After cleaning is completed, the sewage valve is opened, and the dirt, impurities and the like in the sedimentation hopper are discharged and cleaned through the sewage pipe.
[0036] It should be noted that the second filter plate 502 is also slightly lower than the height of the second opening installed in the second hopper 451, while realizing the water body overturning, without blocking the soybeans in the cleaning tank 1 along the conveying direction, to ensure that the soybeans are smoothly conveyed to the next process.
[0037] In the embodiment described in the present application, it can be understood that the second overturning and filtering mechanism 5 uses two second filter plates 502 in cooperation to achieve better overturning effect.
[0038] In the embodiment described in the present application, it can be understood that the first drain pipe of the first sedimentation hopper 401 and the second drain pipe of the second sedimentation hopper 501 are connected to the same drain main pipe 7.
[0039] It should be noted that the filter hole size of the first filter plate 402 and the second filter plate 502 can be changed and adjusted according to the product state to achieve the best filtering effect.
[0040] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the scope of protection of the present application.
[0041] In the description of the present application, it should also be noted that unless otherwise explicitly specified and limited, the terms "set", "mount", "connect" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0042] The above is only the preferred embodiment of the present application, and does not limit the present application in any form, and any simple modification, equivalent change of the above embodiment according to the technical essence of the present application falls within the scope of protection of the present application.
Claims
1. A raw material washing machine for tempe production, characterized by, The application relates to a soybean cleaning device, which comprises a cleaning tank (1) for conveying soybeans, the cleaning tank (1) comprising at least a first cleaning section (2) and a second cleaning section (3) along a conveying direction, a first overturning and filtering mechanism (4) for overturning water in the cleaning tank (1) and filtering impurities is arranged in the first cleaning section (2); a second overturning and filtering mechanism (5) for overturning water in the cleaning tank (1) and filtering impurities is arranged in the second cleaning section (3).
2. The raw material washing machine for tempe production according to claim 1, characterized in that, The first overturning and filtering mechanism (4) is arranged at the bottom of the cleaning tank (1) and comprises a first sedimentation hopper (401) and a first filtering plate (402), the bottom of the cleaning tank (1) is provided with a first opening, the first sedimentation hopper (401) is arranged at the first opening, the first filtering plate (402) is arranged in the first sedimentation hopper (401) and is installed at a height lower than the first opening, and the first filtering plate (402) and the hopper wall of the first sedimentation hopper (401) form a first sedimentation groove (6) below the first opening.
3. The raw material washing machine for tempe production according to claim 1, characterized in that, The second overturning and filtering mechanism (5) is arranged at the bottom of the cleaning tank (1) and comprises two second sedimentation hoppers (501) arranged along the conveying direction, the bottom of the cleaning tank (1) is provided with two second openings, the two second sedimentation hoppers (501) are respectively arranged at the two second openings, and an inclined second filtering plate (502) is arranged in each second sedimentation hopper (501), wherein the second filtering plate (502) located at the front is inclined forward along the material conveying direction, and the second filtering plate (502) located at the rear is inclined backward against the material conveying direction.
4. The raw material washing machine for tempe production according to claim 1, characterized in that, At least one first overturning and filtering mechanism (4) is arranged in the first cleaning section (2).
5. The raw material washing machine for tempe production according to claim 1, characterized by, At least one second overturning and filtering mechanism (5) is arranged in the second cleaning section (3).
6. The raw material washing machine for tempe production according to claim 1, characterized in that, The first overturning and filtering mechanism (4) and the second overturning and filtering mechanism (5) are connected to the same sewage main pipe (7).
Citation Information
Patent Citations
Novel soybean soak cleaning device
CN206101470U