Environment-friendly composite yoga mat
By combining a TPU foam layer and a TPE layer on the yoga mat with an anti-slip suction cup design, the problems of insufficient environmental protection and durability of yoga mats are solved, the anti-slip, scratch and impact resistance of yoga mats are improved, and the manufacturing cost is reduced.
Patent Information
- Application Number
- CN202520282299.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-02-20
AI Technical Summary
Existing yoga mat materials suffer from poor environmental performance, insufficient anti-slip properties, and poor durability. In particular, rubber mats are heavy and difficult to degrade, PVC mats are toxic and harmful, and TPE mats perform poorly under high-intensity use.
It adopts a composite structure of TPU foam top layer, TPE intermediate buffer layer of different density and bottom layer, combined with anti-slip suction cup design to improve scratch resistance, impact resistance and enhance grip.
It improves the environmental friendliness, durability, and anti-slip properties of yoga mats, reduces manufacturing costs, and adapts to different ground conditions, providing a comfortable user experience.
Smart Images

Figure CN223901144U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of yoga mat, especially relates to an environment-friendly composite yoga mat. BACKGROUND
[0002] With the improvement of people's health consciousness, as a popular fitness way, yoga makes yoga mat become the common equipment for people's daily fitness. The yoga mat on the market has various materials, mainly including rubber, PVC (polyvinyl chloride) and TPE (thermoplastic elastomer) and the like.
[0003] Although the rubber yoga mat has good skid resistance and resilience, it is heavy in quality, inconvenient to carry, and may produce a pungent smell in the production and use process, and some rubber raw materials also have the problem of non-degradability, which causes great pressure on the environment.
[0004] The PVC yoga mat has relatively low cost and rich colors, but it contains a large amount of plasticizer and chlorine element. The plasticizer is easy to volatilize in the use process, which not only affects human health, but also makes the yoga mat aging and brittle; the chlorine element produces toxic and harmful gases when burning, which causes serious pollution to the environment and does not meet the current environmental protection concept.
[0005] The TPE yoga mat is a relatively environmentally friendly material, which has the characteristics of non-toxic and degradable, but its skid resistance and durability are not good in some high-intensity use scenarios.
[0006] It can be seen that the prior art still needs to be improved and improved. UTILITY MODEL CONTENT
[0007] In view of the above shortcomings of the prior art, the purpose of the utility model is to provide an environment-friendly composite yoga mat, which aims to improve the scratch resistance, impact resistance and other properties of the yoga mat, and meet the environmental protection and degradable requirements.
[0008] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0009] An environment-friendly composite yoga mat comprises a TPU foamed surface layer, a TPE intermediate buffer foamed layer and a TPE foamed bottom layer arranged in sequence from top to bottom; the density of the TPE intermediate buffer foamed layer is less than that of the TPE foamed bottom layer.
[0010] The environment-friendly composite yoga mat, wherein the surface of the TPU foamed surface layer is engraved with a line texture layer and / or a pattern texture layer.
[0011] The environment-friendly composite yoga mat, wherein the lower surface of the TPE foamed bottom layer is provided with a plurality of anti-skid suction cups.
[0012] The environmental protection type composite yoga mat, wherein the plurality of anti-skid suction cups each comprise an embedding head, and an suction cup body connected with the bottom of the embedding head, and the bottom of the suction cup body is formed with an inwardly recessed cavity; a plurality of slot holes compatible with the shape of the embedding head are formed on the TPE foamed bottom layer, and the embedding head is located in the corresponding slot hole.
[0013] The environmental protection type composite yoga mat, wherein the embedding head and the suction cup body are integrally formed.
[0014] The environmental protection type composite yoga mat, wherein a plurality of anti-skid convex points are further arranged on the cavity wall of the cavity.
[0015] Beneficial effects:
[0016] The utility model provides a kind of environmental protection type composite yoga mat, by composite TPU foamed surface layer on traditional TPE yoga mat, to further promote the physical properties such as scratch resistance, impact resistance and elasticity of yoga mat;And limit to use the TPE intermediate buffer foamed layer and TPE foamed bottom layer formed by different density, to meet the high resilience cushioning performance of intermediate layer, and enhance the compactness of bottom layer to improve grip, to prevent yoga mat from displacement in the process of use, simultaneously play the role of reducing manufacturing cost. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a kind of environmental protection type composite yoga mat structure schematic view.
[0018] Figure 2 It is the sectional view of anti-skid suction cup.
[0019] Main element symbol explanation: 1-TPU foamed surface layer, 11-pattern texture layer, 2-TPE intermediate buffer foamed layer, 3-TPE foamed bottom layer, 31-slot hole, 4-anti-skid suction cup, 41-embedding head, 42-suction cup body, 43-cavity, 44-anti-skid convex point. DETAILED DESCRIPTION
[0020] The utility model provides a kind of environmental protection type composite yoga mat, to make the purpose, technical scheme and effect of the utility model more clear, definite, the following referring to drawing and taking example to further detail the utility model of example.It should be understood that the specific embodiment described here is only used to explain the utility model, and is not used to limit the protection scope of the utility model.
[0021] Please refer to Figure 1 The utility model provides a kind of environmental protection type composite yoga mat, including TPU foamed surface layer 1, TPE intermediate buffer foamed layer 2 and TPE foamed bottom layer 3 sequentially from top to bottom;The density of TPE intermediate buffer foamed layer 2 is less than the density of TPE foamed bottom layer 3.
[0022] TPU is a more environmentally friendly material, does not contain harmful substances, in line with relevant environmental standards, compared with some traditional rubber or PVC yoga mat, TPU foaming yoga mat is safer, more friendly to the human body and the environment. In addition, the TPU foaming surface layer 1 has good elasticity, wear resistance, aging resistance and low temperature toughness and other advantages, its excellent elasticity, soft touch can provide comfortable support and cushioning for yoga practitioners, reduce joint pressure; In addition, its good wear resistance ensures that the yoga mat is not easy to damage in the long-term use process. The price of TPU is higher than that of TPE, so the contract with the same non-toxic and odorless, degradable TPE can reduce the manufacturing cost of the yoga mat.
[0023] In this embodiment, the TPE is divided into an intermediate buffer layer and a bottom layer, and the density of the intermediate buffer layer (about 0.3-0.5 g / cm 3 ) is less than the density of the bottom layer (about 0.8-1.2 g / cm 3 ), so as to meet the high rebound buffer performance of the intermediate layer, and enhance the density of the bottom layer to improve the grip, thereby preventing the yoga mat from moving during use. That is, the pore size of the foam can be changed by controlling the high foaming rate (60-80%) of the intermediate layer and the low foaming rate (20-40%) of the bottom layer during foaming.
[0024] The composite of the surface layer, the intermediate layer and the bottom layer can be achieved by hot melt bonding (by controlling the temperature and pressure during hot pressing) to make the molecular chains of the adjacent layer material surfaces entangle with each other, thereby avoiding delamination.
[0025] Specifically, the TPU foaming surface layer 1, the TPE intermediate buffer foaming layer 2, and the TPE foaming bottom layer 3 are all physically foamed. Physical foaming is to introduce gas such as carbon dioxide, nitrogen and the like into TPU and TPE, and then expand the gas to form pores by controlling pressure and temperature and the like.
[0026] The yoga mat described above further improves the physical properties such as scratch resistance, impact resistance and elasticity of the yoga mat by compounding the TPU foaming surface layer 1 on the traditional TPE yoga mat; and limits the use of TPE intermediate buffer foaming layer 2 and TPE foaming bottom layer 3 formed by different densities, so as to meet the high rebound buffer performance of the intermediate layer, and enhance the density of the bottom layer to improve the grip, thereby preventing the yoga mat from moving during use, while also reducing the manufacturing cost.
[0027] Please refer to Figure 1In some embodiments, the surface of the TPU foamed surface layer 1 is engraved with a linear texture layer and / or a pattern texture layer 11. Specifically, the upper surface of the TPU foamed surface layer 1 can be engraved with, for example, lines, patterns, logos, etc. by laser engraving, which not only increases the anti-slip performance of the TPU surface layer, but also plays a decorative role for the yoga mat, thereby improving the aesthetic appearance of the yoga mat.
[0028] Referring to Figure 2 In some embodiments, the lower surface of the TPE foamed bottom layer 3 is provided with a plurality of anti-slip suction cups 4. The plurality of micro anti-slip suction cups 4 are provided to improve the grip performance of the TPE foamed bottom layer 3.
[0029] Referring to Figure 2 In some embodiments, each of the plurality of anti-slip suction cups 4 includes an embedded head 41 and a suction cup body 42 connected to the bottom of the embedded head 41, and the bottom of the suction cup body 42 is formed with an inwardly recessed cavity 43. A plurality of slot holes 31 are formed on the TPE foamed bottom layer 3, which are adapted to the shape of the embedded head 41, and the embedded head 41 is located in the corresponding slot hole 31. The formation of the slot hole 31 can provide an installation position for the embedded head 41, and the embedded head 41 is deeply embedded in the interior of the TPE bottom layer, which can further improve the connection stability of the anti-slip suction cup 4 and the TPE bottom layer. When the user uses the yoga mat for practice, the air in the inwardly recessed cavity 43 of the suction cup body 42 is squeezed out, forming a local vacuum / negative pressure adsorption, thereby improving the grip of the yoga mat. The provision of the above-mentioned anti-slip suction cup 4 enables the yoga mat to be adapted to the use of a larger humidity ground, i.e. a venue with more sweat or a humid weather.
[0030] Referring to Figure 2 In some embodiments, the embedded head 41 and the suction cup body 42 are integrally formed. Specifically, the anti-slip suction cup is also made of TPE material, and the integrally formed anti-slip suction cup 4 structure has higher integrity and seamless connection, which can adapt to the repeated extrusion deformation during yoga practice, thereby ensuring the durability of the yoga mat.
[0031] Referring to Figure 2 In some embodiments, a plurality of anti-slip protrusions 44 are arranged on the cavity wall of the cavity 43. The plurality of anti-slip protrusions 44 can make multi-point contact with the ground, thereby increasing the effective friction area and further improving the anti-slip coefficient.
[0032] In the description of the utility model, it is necessary to understand that the orientation or positional relation indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is the orientation or positional relation shown based on the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.
[0033] In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second", "third" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0034] In the description of the utility model, it should be noted that, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected or can communicate with each other; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the communication or interaction between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0035] It can be understood that for ordinary skilled in the art, the technical scheme of the utility model and its inventive concept can be replaced or changed equivalently, and all these changes or replacements shall belong to the protection scope of the utility model.
Claims
1. An environmentally friendly composite yoga mat, characterized in that, It includes a TPU foam top layer, a TPE intermediate buffer foam layer, and a TPE foam bottom layer arranged sequentially from top to bottom; the density of the TPE intermediate buffer foam layer is less than the density of the TPE foam bottom layer.
2. The environmentally friendly composite yoga mat according to claim 1, characterized in that, The surface of the TPU foam layer is engraved with a line texture layer and / or a pattern texture layer.
3. The environmentally friendly composite yoga mat according to claim 1, characterized in that, The lower surface of the TPE foam substrate is provided with multiple anti-slip suction cups.
4. The environmentally friendly composite yoga mat according to claim 3, characterized in that, Each of the aforementioned anti-slip suction cups includes an insert head and a suction cup body connected to the bottom of the insert head. The bottom of the suction cup body has an inwardly recessed cavity. The TPE foam bottom layer has multiple slots that are adapted to the shape of the insert head, and the insert head is located in the corresponding slot.
5. The environmentally friendly composite yoga mat according to claim 4, characterized in that, The embedding head and the suction cup body are integrally formed.
6. The environmentally friendly composite yoga mat according to claim 4, characterized in that, The cavity wall is also provided with multiple anti-slip protrusions.