Efficient granulation device for carbon black production
By designing a high-efficiency granulation device with a storage bin and a quantitative discharge system, the capacity limitation of existing devices has been solved, achieving quantitative input and mixing of carbon black, and reducing production costs.
Patent Information
- Application Number
- CN202520308701.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-02-25
AI Technical Summary
The existing granulation equipment has a limited processing capacity. If too much carbon black powder enters, the processed carbon black granules will contain powder, requiring screening before leaving the factory, which increases production costs.
A high-efficiency granulation device was designed, which includes components such as a storage bin, a discharge port, a metering cylinder, a cylinder, and a blocking plate. The cylinder drives the metering cylinder and the blocking plate to reciprocate to achieve timed and quantitative discharge, and the stirring component prevents the carbon black raw material from agglomerating, thereby improving production efficiency.
This system enables the timely and quantitative input of carbon black, preventing powder from mixing with granules, improving production quality, and reducing production costs.
Smart Images
Figure CN223901776U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to granulating device technical field, concretely is a kind of high-efficiency granulating device for carbon black production. BACKGROUND
[0002] Carbon black granulation can be divided into virgin carbon black granulation and pyrolytic carbon black granulation, on the one hand, it is easy to pollute the environment for powdery carbon black, on the other hand, it is for the requirement of customer to carbon black form, carbon black is easy to fly, in transportation and storage, it is easy to adsorb in container inner wall because of static electricity and other reasons, bring certain difficulty to transportation, storage, use, need to utilize granulating device to granulate.
[0003] In prior art, when using granulating device to process carbon black, powder-like carbon black needs to be added into hopper, then granulated carbon black is made after the processing of granulating device body, but the processing capacity of granulating device body is limited, once too much carbon black powder enters into granulating device body, carbon black powder will be mixed in processed carbon black particles, which needs to be screened before leaving factory, resulting in the increase of production cost.
[0004] In view of the above problems, a high-efficiency granulating device for carbon black production is proposed. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of high-efficiency granulating device for carbon black production, solve the problem that the processing capacity of granulating device body is limited in background art, once too much carbon black powder enters into granulating device body, carbon black powder will be mixed in processed carbon black particles, which needs to be screened before leaving factory, resulting in the increase of production cost.
[0006] To achieve the above object, the utility model provides the following technical scheme: A kind of efficient granulating device for carbon black production, including granulating device body, the top of the granulating device body is provided with storage tank, the top of the storage tank is provided with through slot, both sides of the through slot are provided with fixed column, and the two fixed columns are all fixedly connected with the top of storage tank, the adjacent side of the two fixed columns is all provided with sliding slot, the sliding seat is slidably connected between the two sliding slots, the stirring assembly is arranged on the sliding seat, the inner wall of the through slot is fixedly connected with rack, the bottom of the storage tank is provided with discharge port, the discharge port both sides are provided with connecting block, the two connecting blocks are all fixedly connected with the bottom of storage tank, the adjacent side of the two connecting blocks is all provided with limit slot, the sliding plate is slidably connected between the two limit slots, the inner bottom of the sliding plate is penetrated and fixedly connected with the dosing cylinder, the dosing cylinder bottom is rotatably connected with flap, the left side of the discharge port is provided with discharge cylinder, and the top of discharge cylinder is fixedly connected with the bottom of storage tank, the bottom of discharge cylinder is penetrated and fixedly connected with the granulating device body, the right side below of discharge cylinder is fixedly connected with support plate, the right side of the sliding plate is fixedly connected with the stoppage plate, and the top of the stoppage plate is slidably connected with the bottom of discharge port.
[0007] By adopting the above technical scheme, the reciprocating motion of the dosing cylinder and the stoppage plate driven by the air cylinder can keep the output and rate of carbon black material approximately the same, so that the carbon black can be fed into the granulator in a timed and quantitative manner, thereby improving the production quality and reducing the production cost.
[0008] As a further description of the above technical scheme: the stirring assembly includes a motor, the motor is fixedly connected with the top of the sliding seat, the motor output end is penetrated and fixedly connected with the stirring rod, and the stirring rod outer circle lower side is fixedly connected with the uniformly distributed stirring blade.
[0009] By adopting the above technical scheme, the stirring blade in the storage tank can be driven by the stirring assembly to stir the carbon black raw material, prevent the carbon black raw material from caking, and the gear and the rack can make the sliding seat reciprocate along the sliding slot, so that the stirring blade rotates while moving, thereby improving the stirring effect.
[0010] As a further description of the above technical scheme: the right side of the discharge cylinder is provided with a slot, and the slot corresponds to the dosing cylinder.
[0011] By adopting the above technical scheme, the slot is flush with the top of the support plate, so that the dosing cylinder can extend into the discharge cylinder through the slot.
[0012] As a further description of the above technical scheme: the top of the support plate is fixedly connected with an air cylinder, and the air cylinder output end is fixedly connected with the dosing cylinder.
[0013] Through the above technical scheme, the cylinder can drive the quantitative cylinder to move.
[0014] As a further description of the above technical scheme: the support plate is arranged outside the slot, and the support plate is arranged at the bottom of the turning plate.
[0015] Through the above technical scheme, the support plate facilitates the installation of the cylinder.
[0016] As a further description of the above technical scheme: the support plate is arranged outside the slot, and the support plate is arranged at the bottom of the turning plate.
[0017] Through the above technical scheme, the support plate facilitates the installation of the cylinder.
[0018] As a further description of the above technical scheme: the support plate is arranged outside the slot, and the support plate is arranged at the bottom of the turning plate.
[0019] Through the above technical scheme, the support plate facilitates the installation of the cylinder.
[0020] As a further description of the above technical scheme: the support plate is arranged outside the slot, and the support plate is arranged at the bottom of the turning plate.
[0021] Through the above technical scheme, the support plate facilitates the installation of the cylinder.
[0022] Compared with the prior art, the utility model has the advantages that:
[0023] 1. The efficient granulating device for carbon black production provided by the utility model first cooperates the storage box, the discharge port, the connecting block, the limiting groove, the sliding plate, the quantitative cylinder, the turning plate, the cylinder, the discharge cylinder, the slot, the support plate and the blocking plate to work, drives the quantitative cylinder and the blocking plate to reciprocate through the cylinder, can keep the discharge amount and the rate of the carbon black material approximately the same each time, and thus can realize the timed and quantitative feeding of the carbon black into the granulator, so that the production quality is improved and the production cost is reduced.
[0024] 2. The efficient granulating device for carbon black production provided by the utility model cooperates the storage box, the slot, the fixing column, the sliding groove, the sliding seat, the motor, the stirring rod, the stirring blade, the gear, the rack, the discharge port to work, drives the stirring blade to stir the carbon black raw material in the storage box through the stirring assembly, prevents the carbon black raw material from caking, and cooperates the gear and the rack to make the sliding seat reciprocate along the sliding groove, so that the stirring blade rotates and moves at the same time, and the stirring effect is improved. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1The whole structure schematic view of the utility model is shown in the figure.
[0026] Figure 2 The internal structure schematic view of the utility model's storage box is shown in the figure.
[0027] Figure 3 The utility model's rationing cylinder exploded view is shown in the figure.
[0028] Figure 4 The utility model's blocking plate structure schematic view is shown in the figure.
[0029] In the figure: 1, granulating device body;2, storage box;3, through slot;4, fixed column;5, sliding slot;6, sliding seat;7, motor;8, stirring rod;9, stirring vane;10, gear;11, rack;12, discharge port;13, connecting block;14, limit slot;15, sliding plate;16, rationing cylinder;17, flap;18, air cylinder;19, discharge cylinder;20, slot;21, support plate;22, blocking plate;23, feed cylinder;24, supporting leg. Specific implementation
[0030] The technical scheme in the utility model embodiments will be described clearly and completely below with reference to the accompanying drawings in the utility model embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0031] For further understanding the contents of the utility model, the utility model is described in detail with reference to the accompanying drawings.
[0032] Refer to Figures 1-4The utility model discloses a high -efficient granulating device for carbon black production, including granulating device body 1, the granulating device body 1 top is provided with the storage tank 2, is used to store carbon black raw materials, and the storage tank 2 top is provided with the through slot 3, and the through slot 3 is convenient for the stirring rod 8 to move. The both sides of through slot 3 are provided with fixed column 4, and two fixed column 4 all are fixedly connected with the storage tank 2 top, and the adjacent side of two fixed column 4 all is provided with the sliding slot 5, and the sliding seat 6 is slidably connected between two sliding slots 5, and the sliding seat 6 can slide along the sliding slot 5, and the stirring subassembly is provided on the sliding seat 6, the inner fixedly connected with the rack 11 of through slot 3, the storage tank 2 bottom is provided with the discharge gate 12, and the discharge gate 12 is convenient for the discharge, and the both sides of discharge gate 12 are provided with the connecting block 13, and two connecting blocks 13 all are fixedly connected with the storage tank 2 bottom, and the adjacent side of two connecting blocks 13 all is provided with the limit slot 14, and the limit slot 14 plays the role of the limit direction of blocking plate 22 and sliding plate 15. The sliding plate 15 is slidably connected between two limit slots 14, and the bottom of sliding plate 15 is fixedly connected with the quantitative cylinder 16, and the carbon black raw materials are conveniently quantitatively discharged, and the quantitative cylinder 16 bottom rotatably connects with the flap 17, and the material in the quantitative cylinder 16 can be conveniently thrown out through the flap 17. The discharge gate 12 left side is provided with the discharge cylinder 19, and the discharge cylinder 19 top is fixedly connected with the storage tank 2 bottom, and the discharge cylinder 19 bottom is fixedly connected with the granulating device body 1, and the material in the discharge cylinder 19 can enter the granulating device body 1, and the discharge cylinder 19 right side lower portion is fixedly connected with the supporting plate 21, and the sliding plate 15 right side is fixedly connected with the blocking plate 22, and the blocking plate 22 top is slidably connected with the discharge gate 12 bottom, and the discharge gate 12 can be blocked through the blocking plate 22.
[0033] Referring to Figure 2 The stirring subassembly includes motor 7, and the motor 7 is fixedly connected with the top of sliding seat 6, and the output end of motor 7 is fixedly connected with the stirring rod 8 through the sliding seat 6, and the stirring rod 8 outer circle lower portion is fixedly connected with the stirring blade 9 of uniform distribution, and the stirring rod 8 outer circle upper portion is fixedly connected with the gear 10, and the gear 10 is engagedly connected with the rack 11, and the stirring blade 9 in the storage tank 2 can be stirred through the stirring subassembly, and the carbon black raw materials are prevented from caking, and the gear 10 and the rack 11 cooperate to make the sliding seat 6 reciprocatingly move along the sliding slot 5, and then the stirring blade 9 rotates and moves, and the stirring effect is improved.
[0034] Referring to Figure 1 And Figure 3The right side of the discharging barrel 19 is provided with a slot 20 corresponding to the quantitative barrel 16, and the lower side of the slot 20 is flush with the top of the supporting plate 21, so that the quantitative barrel 16 can extend into the discharging barrel 19 through the slot 20. The top of the supporting plate 21 is fixedly connected with a gas cylinder 18, and the output end of the gas cylinder 18 is fixedly connected with the quantitative barrel 16, so that the quantitative barrel 16 can be driven to move by the gas cylinder 18. The supporting plate 21 is arranged outside the slot 20 and at the bottom of the turning plate 17, and the supporting plate 21 facilitates the installation of the gas cylinder 18. The bottom of the storage box 2 is fixedly connected with supporting legs 24, and the bottom of the supporting legs 24 is fixedly connected with the granulating device body 1, so that the supporting legs 24 can ensure the stability of the storage box 2. The right side of the storage box 2 is fixedly connected with a feeding barrel 23.
[0035] Working principle: when working, the carbon black raw materials enter the storage box 2 through the feeding barrel 23, and the motor 7 is started. The output end of the motor 7 drives the stirring rod 8 to rotate. Since the gear 10 fixedly connected to the upper side of the outer circle of the stirring rod 8 is in meshing connection with the rack 11 on the inner wall of the through slot 3, and the stirring rod 8 is installed on the sliding seat 6 which slides in the sliding groove 5 of the fixed column 4, the stirring rod 8 will move linearly along the rack 11 while rotating. With the rotation and movement of the stirring rod 8, the stirring blades 9 distributed uniformly on the lower side of the outer circle of the stirring rod 8 fully stir the carbon black raw materials in the storage box 2, so that the carbon black raw materials are uniformly mixed, and phenomena such as caking are avoided. When it is necessary to deliver the carbon black raw materials to the granulating device body 1, the gas cylinder 18 at the top of the supporting plate 21 starts to work. The gas cylinder 18 retracts, and the output end drives the quantitative barrel 16 to move rightward, and the quantitative barrel 16 drives the sliding plate 15 and the blocking plate 22 to slide rightward in the limiting groove 14 of the connecting block 13. When the turning plate 17 extends out of the slot 20, it is closed in cooperation with the supporting plate 21, and at the same time, with the sliding of the sliding plate 15 and the blocking plate 22, the blocking plate 22 gradually opens the discharging port 12, and the carbon black raw materials fall into the quantitative barrel 16. Since the volume of the quantitative barrel 16 is fixed, the quantitative discharging of the carbon black raw materials is realized. Then the gas cylinder 18 extends to drive the quantitative barrel 16 to enter the discharging barrel 19 through the slot 20, at this time the blocking plate 22 slides to the bottom of the discharging port 12 to block the discharging port 12. Since the supporting plate 21 is arranged at the bottom of the turning plate 17, at this time the turning plate 17 rotates and opens under the action of gravity and the pressure of the carbon black raw materials, and the quantitatively discharged carbon black raw materials enter the discharging barrel 19, and then fall into the granulating device body 1 to perform the granulating operation.
[0036] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0037] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency granulating device for carbon black production, comprising a granulating device body (1), characterized in that: The granulating device body (1) top is provided with a storage tank (2), the storage tank (2) top is opened with a through slot (3), both sides of the through slot (3) are provided with fixed column (4), and two fixed column (4) are connected with the top of storage tank (2) fixedly, both sides of two fixed column (4) are opened with a sliding slot (5), the sliding seat (6) is connected between two sliding slots (5), the sliding seat (6) is provided with a stirring assembly, the inner wall of the through slot (3) is fixedly connected with a rack (11), the bottom of the storage tank (2) is opened with a discharge port (12), both sides of the discharge port (12) are provided with a connecting block (13), both connecting blocks (13) are fixedly connected with the bottom of the storage tank (2), both sides of two connecting blocks (13) are opened with a limiting slot (14), the sliding plate (15) is connected between two limiting slots (14), the bottom of the sliding plate (15) is fixedly connected with a quantitative cylinder (16), the bottom of the quantitative cylinder (16) is rotatably connected with a flap (17), the left side of the discharge port (12) is provided with a discharge cylinder (19), and the top of the discharge cylinder (19) is fixedly connected with the bottom of the storage tank (2), the bottom of the discharge cylinder (19) penetrates and is fixedly connected with the granulating device body (1), the right side of the discharge cylinder (19) is fixedly connected with a support plate (21), the right side of the sliding plate (15) is fixedly connected with a blocking plate (22), and the top of the blocking plate (22) is slidably connected with the bottom of the discharge port (12).
2. The high-efficiency granulating device for carbon black production according to claim 1, characterized in that: The stirring assembly comprises a motor (7), the motor (7) is fixedly connected with the top of the sliding seat (6), the output end of the motor (7) penetrates the sliding seat (6) and is fixedly connected with a stirring rod (8), and the outer circle of the stirring rod (8) is fixedly connected with a plurality of stirring blades (9) distributed uniformly.
3. The high-efficiency granulating device for carbon black production according to claim 1, characterized in that: The right side of the discharge cylinder (19) is opened with a slot (20), and the slot (20) corresponds to the quantitative cylinder (16).
4. The high-efficiency granulating device for carbon black production according to claim 1, characterized in that: The top of the support plate (21) is fixedly connected with a pneumatic cylinder (18), and the output end of the pneumatic cylinder (18) is fixedly connected with the quantitative cylinder (16).
5. The high-efficiency granulating device for carbon black production according to claim 1, characterized in that: The support plate (21) is arranged outside the slot (20), and the support plate (21) is arranged at the bottom of the flap (17).
6. The high-efficiency granulating device for carbon black production according to claim 1, characterized in that: The bottom of the storage tank (2) is fixedly connected with a supporting leg (24), and the bottom of the supporting leg (24) is fixedly connected with the granulating device body (1).
7. The high-efficiency granulating device for carbon black production according to claim 1, characterized in that: The right side of the storage tank (2) penetrates and is fixedly connected with a feeding cylinder (23).
8. The high-efficiency granulating device for carbon black production according to claim 2, characterized in that: The upper side of the outer circle of the stirring rod (8) is fixedly connected with a gear (10), and the gear (10) is meshed with the rack (11).