Pentane gasification protection device
By designing a pentane vaporization protection device and utilizing an automatic control system with detectors and control boards, the problem of pentane leakage caused by aging of the vaporization tank was solved, enabling real-time monitoring and automatic handling of the pentane vaporization process, thus ensuring safety and production stability.
Patent Information
- Application Number
- CN202422718417.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The gasification tanks of existing pentane gasification devices are prone to aging after long-term use, leading to pentane gas leakage. Furthermore, manual intervention is subject to time lag, posing a safety hazard.
A pentane vaporization protection device was designed, comprising a detector, a control board, a fan, and gas and liquid delivery mechanisms. The detector monitors the pentane gas concentration in real time, the control board controls the fan and servo motor to automatically shut off the gas supply to prevent leakage, and the servo motor controls the opening and closing of the valve to ensure that pentane liquid flows into the vaporization tank.
It enables real-time monitoring and automatic control of the pentane gasification process, timely cut-off of gas supply, avoids safety risks caused by pentane leakage, and ensures the safety and stability of the production environment.
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Figure CN223901808U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pentane gasification technical field, specifically a pentane gasification protection device. BACKGROUND
[0002] Pentane is an organic compound, belongs to the series of alkanes, it is a colorless transparent liquid at normal temperature and pressure, has the property of slightly soluble in water, soluble in ethanol, diethyl ether and other organic solvents, pentane is mainly used as solvent, gas chromatography reference liquid, anesthetic, also can be used for manufacturing artificial ice, anesthetic, amyl alcohol, isopentane etc., pentane gasification is the process of converting liquid pentane into gaseous state, this process is usually used in fuel supply system, in order to facilitate the combustion use, gasification method can be based on different physical principles, for example, heating, pressure change or using gas medium to promote pentane from liquid to gas.
[0003] In the prior art, pentane gasification is usually handled in a gasification tank, which may gradually age over a long period of use, resulting in pentane gas leakage problems, and when manual intervention is used to solve abnormal conditions, there may be a time lag, which can easily cause safety problems.
[0004] Therefore, the utility model provides a pentane gasification protection device to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model provides a pentane gasification protection device, aims at solving the problem proposed in the background art.
[0006] In order to achieve the above purpose, the utility model provides the following technical scheme: a pentane gasification protection device, the protection device includes installation platform, gasification tank arranged on one side of installation platform, detection instrument fixedly installed on gasification tank, control panel fixedly installed on installation platform, gas feeding mechanism fixedly installed on installation platform for feeding gas to gasification tank and liquid feeding mechanism fixedly installed on installation platform for feeding liquid to gasification tank.
[0007] The gas feeding structure includes a fan fixedly installed on the installation platform, a gas feeding pipe fixedly installed on the fan, a gas distribution block fixedly installed on the end of the gas feeding pipe away from the fan and an air outlet pipe fixedly installed on the gas distribution block, the gas feeding pipe penetrates the gasification tank, the control panel is electrically connected with the fan, and the detection instrument is electrically connected with the control panel.
[0008] As a preferred technical scheme of the present application, the liquid feeding mechanism includes a valve fixedly installed on the installation platform, a fixed frame fixedly installed on the top of the valve, a servo motor arranged on the fixed frame and a liquid feeding pipe fixedly installed on the gasification tank, the end of the liquid feeding pipe away from the gasification tank is communicated with the valve, the liquid feeding pipe is communicated with the gasification tank, and the servo motor is electrically connected with the control panel.
[0009] As a kind of preferred technical solutions of the application, the bottom of gasification tank is fixedly connected with support frame, the bottom of gasification tank is fixedly connected with liquid outlet pipe, and the side surface of gasification tank is fixedly connected with exhaust pipe.
[0010] As a kind of preferred technical solutions of the application, the gas outlet pipe is provided with multiple, and multiple gas outlet pipes are distributed in annular array, and each gas outlet pipe is provided with uniformly distributed gas outlet.
[0011] As a kind of preferred technical solutions of the application, the gas outlet pipe is provided with multiple, and multiple gas outlet pipes are distributed in annular array, and each gas outlet pipe is provided with uniformly distributed gas outlet.
[0012] As a kind of preferred technical solutions of the application, the gas outlet pipe is provided with multiple, and multiple gas outlet pipes are distributed in annular array, and each gas outlet pipe is provided with uniformly distributed gas outlet.
[0013] The utility model discloses simple structure, convenient to use, through the setting of detector, control panel and fan, so that detector can send abnormal signal to control panel after detecting that working environment is abnormal, and control panel can quickly close fan, interrupt the gas supply in the inside of gasification tank, avoid the problem that manual processing is not in time, reduce possible loss to the least, guarantee the safety of personnel and equipment. ACCURACY OF DRAWINGS
[0014] Figure 1 It is a kind of pentane gasification protection device's structural schematic diagram;
[0015] Figure 2 It is a kind of pentane gasification protection device's structural schematic diagram;
[0016] Figure 3 It is a kind of pentane gasification protection device's structural schematic diagram;
[0017] Figure 4 It is a kind of pentane gasification protection device's structural schematic diagram;
[0018] In the drawing:
[0019] 1, mounting table;2, control panel;3, valve;4, fan;5, fixed frame;6, servo motor;7, gas pipe;8, liquid pipe;9, gasification tank;10, detector;11, exhaust pipe;12, liquid outlet pipe;13, support frame;14, gas distribution block;15, gas outlet pipe. DETAILED DESCRIPTION
[0020] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0021] The present application provides a pentane gasification protection device, as shown in Figure 1 、 Figure 2 and Figure 4 , the protection device comprises a mounting table 1, a gasification tank 9 arranged on one side of the mounting table 1, a detector 10 fixedly installed on the gasification tank 9, a control panel 2 fixedly installed on the mounting table 1, a gas feeding mechanism fixedly installed on the mounting table 1 for feeding gas to the gasification tank 9, and a liquid feeding mechanism fixedly installed on the mounting table 1 for feeding liquid to the gasification tank 9.
[0022] The gas feeding structure comprises a fan 4 fixedly installed on the mounting table 1, a gas feeding pipe 7 fixedly installed on the fan 4, a gas distribution block 14 fixedly installed on the end of the gas feeding pipe 7 away from the fan 4, and an air outlet pipe 15 fixedly installed on the gas distribution block 14. The gas feeding pipe 7 penetrates the gasification tank 9. The control panel 2 is electrically connected with the fan 4, and the detector 10 is electrically connected with the control panel 2.
[0023] The pentane gasification method adopted by the gasification tank 9 is air bubbling method. Air is sent into the bottom of the gasification tank 9 by the fan 4 to contact with the pentane liquid in the tank. Air bubbles are formed by the air passing through the pentane liquid. When the air bubbles rise to the liquid surface, pentane evaporates on the surface of the air bubbles, so as to realize gasification. The detector 10 of the protection device continuously monitors the concentration of pentane gas in the working space. Once it is detected that the concentration of pentane in the air abnormally rises and exceeds the preset safety threshold, it often represents that there may be a leakage problem in the gasification tank 9. After receiving the signal of the detector 10, the control panel 2 sends a closing instruction to the fan 4 to immediately interrupt the gas supply to the inside of the gasification tank 9, effectively cutting off the production process of pentane gas, so as to block the potential danger source in the first time, ensuring the safety and stability of the production environment, and fully embodying the efficient processing capacity of the protection device in the face of emergencies. It not only can discover hidden dangers in time, but also can take processing measures quickly to minimize possible losses and protect the safety of personnel and equipment.
[0024] Further, in order to make the pentane liquid flow into the inside of the gasification tank 9, as shown in Figure 1 、 Figure 2 and Figure 4As shown, the infusion mechanism includes a valve 3 fixedly installed on the mounting table 1, a fixed frame 5 fixedly installed on the top of the valve 3, a servo motor 6 arranged on the fixed frame 5, and an infusion pipe 8 fixedly installed on the gasification tank 9. The end of the infusion pipe 8 away from the gasification tank 9 is in communication with the valve 3, and the infusion pipe 8 is in communication with the gasification tank 9. The servo motor 6 is electrically connected with the control panel 2.
[0025] One end of the valve 3 is in communication with the gasification tank 9 through the infusion pipe 8, and the other end of the valve 3 is used to connect a liquid storage barrel of pentane liquid. The output end of the servo motor 6 is connected with a ball valve inside the valve 3. The control panel 2 can send a working instruction to the servo motor 6 to control the opening and closing of the valve 3, so as to realize that the pentane liquid can flow into the inside of the gasification tank 9.
[0026] Further, in order to facilitate the staff to use the gasification tank 9, as shown in Figure 1 , Figure 2 and Figure 4 , the bottom of the gasification tank 9 is fixedly connected with a support frame 13, the bottom of the gasification tank 9 is fixedly connected with a liquid outlet pipe 12, and the side surface of the gasification tank 9 is fixedly connected with an exhaust pipe 11.
[0027] The support frame 13 improves the stability of the gasification tank 9 in use, the liquid outlet pipe 12 at the bottom of the gasification tank 9 facilitates the staff to clean the residual pentane liquid inside the gasification tank 9, and the exhaust pipe 11 is used to guide out the gas generated by the gasification of pentane.
[0028] Among them, in order to improve the efficiency of the gasification of pentane, as shown in Figure 3 and Figure 4 , a plurality of gas outlet pipes 15 are arranged in a ring array, and a plurality of gas outlet pipes 15 are arranged in a ring array. Each of the gas outlet pipes 15 is provided with uniformly distributed gas outlets.
[0029] The gas outlet pipes 15 are arranged in the inside of the gasification tank 9, and when in contact with the pentane liquid, the gas outlets on the gas outlet pipes 15 can ensure that the gas is in full contact with the pentane liquid, thereby improving the efficiency of the gasification of pentane.
[0030] It should be noted that, in order to enable the gas to enter the gasification tank 9, as shown in Figure 1 , Figure 3 and Figure 4 , the gas inlet pipe 7 is in communication with the gas distribution block 14, and the gas distribution block 14 is in communication with the gas outlet pipe 15.
[0031] Under the action of the fan 4, the gas can come to the gas distribution block 14 through the gas inlet pipe 7, and then come to the inside of the gasification tank 9 through the gas outlet pipe 15 on the gas distribution block 14.
[0032] Further, in order to enable the servo motor 6 to control the valve 3, as shown in Figure 1 and Figure 2As shown, the output end of the servo motor 6 is fixedly connected with the valve ball in the valve 3 through the shell of the valve 3.
[0033] By rotating the valve ball through the servo motor 6, the valve 3 can be controlled to open and close. When the servo motor 6 receives an instruction to open the valve 3, it will accurately rotate the valve ball to a predetermined angle, thereby opening the passage inside the valve 3 to ensure that the pentane liquid can flow into the gasification tank 9. Conversely, when the valve 3 needs to be closed, the servo motor 6 will rotate in the opposite direction to make the valve ball return to the initial position, effectively blocking the flow of pentane liquid.
[0034] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A pentane gasification guard characterized by: The protection device includes a mounting table (1), a gasification tank (9) arranged on one side of the mounting table (1), a detector (10) fixedly installed on the gasification tank (9), a control panel (2) fixedly installed on the mounting table (1), a gas conveying mechanism fixedly installed on the mounting table (1) for conveying gas to the gasification tank (9), and a liquid conveying mechanism fixedly installed on the mounting table (1) for conveying liquid to the gasification tank (9). The gas conveying structure includes a fan (4) fixedly installed on the mounting table (1), a gas conveying pipe (7) fixedly installed on the fan (4), a gas distribution block (14) fixedly installed on the end of the gas conveying pipe (7) away from the fan (4), and an air outlet pipe (15) fixedly installed on the gas distribution block (14), the gas conveying pipe (7) penetrates the gasification tank (9), the control panel (2) is electrically connected with the fan (4), and the detector (10) is electrically connected with the control panel (2).
2. A pentane gasification guard according to claim 1, wherein: The liquid conveying mechanism includes a valve (3) fixedly installed on the mounting table (1), a fixed frame (5) fixedly installed on the top of the valve (3), a servo motor (6) arranged on the fixed frame (5), and a liquid conveying pipe (8) fixedly installed on the gasification tank (9), one end of the liquid conveying pipe (8) away from the gasification tank (9) is communicated with the valve (3), the liquid conveying pipe (8) is communicated with the gasification tank (9), and the servo motor (6) is electrically connected with the control panel (2).
3. A pentane gasification guard according to claim 1, wherein: The bottom of the gasification tank (9) is fixedly connected with a support frame (13), the bottom of the gasification tank (9) is fixedly connected with a liquid outlet pipe (12), and the side surface of the gasification tank (9) is fixedly connected with an exhaust pipe (11).
4. A pentane gasification guard according to claim 1, wherein: The air outlet pipe (15) is provided with a plurality of air outlet pipes (15) arranged in a ring array, and a plurality of air outlet pipes (15) are evenly distributed on each air outlet pipe (15).
5. A pentane gasification guard according to claim 1, wherein: The gas conveying pipe (7) is communicated with the gas distribution block (14), and the gas distribution block (14) is communicated with the air outlet pipe (15).
6. A pentane gasification guard according to claim 2, wherein: The output end of the servo motor (6) penetrates the shell of the valve (3) and is fixedly connected with the valve ball in the valve (3).