High-speed automatic coiling machine for wire harness production

Abstract

The utility model relates to the technical field of looping machines, and discloses a high-speed automatic looping machine for wire harness production, which comprises a rotating component connected with external driving equipment through a crawler belt; the extension rod is arranged at one end of the rotating assembly; the clamping shaft is adjustably arranged on the extension rod; one end of the wire arranging assembly is connected with the rotating assembly through a track; the support is connected with the wire arranging assembly and used for supporting the wire arranging assembly; the guide assembly is detachably arranged in the middle of the support; and the cable pulling assembly is arranged at the bottom of the bracket and is used for pulling the cable. Through the cooperative arrangement of the guide assembly and the cable pulling assembly, the situation of jamming can be reduced when the cable is coiled and wound, the smoothness of wiring is improved, and the production efficiency of coiling and winding is improved.

Description

Technical Field

[0001] This utility model relates to the field of coiling machine technology, specifically to a high-speed automatic coiling machine for wire harness production. Background Technology

[0002] Traditional wire harness coiling machines mostly rely on manual or semi-automatic operation. While they can complete basic coiling tasks, they have some significant shortcomings. For example, in terms of production efficiency, traditional equipment cannot achieve high-speed, continuous coiling operations, leading to a longer overall production cycle. Furthermore, during manual operation, problems such as cable jamming and uneven winding can easily occur, affecting not only the quality of the wire harness but also increasing the workload for subsequent finishing and inspection. In addition, traditional equipment often lacks sufficient flexibility, making it difficult to adapt to the needs of cables of different specifications and sizes. The replacement and debugging processes are cumbersome, impacting production flexibility and efficiency.

[0003] With the rapid development of automation technology, wire harness production is gradually moving towards high speed and intelligence. In order to meet the increasingly complex needs of wire harness production, some automatic coiling equipment has emerged in the market. These devices can greatly improve production efficiency and reduce manual intervention by introducing automated wire routing and coiling functions. However, even so, existing equipment still has some shortcomings. For example, when some equipment is operating at high speed, the cables are not effectively guided when entering the wire routing assembly, which can easily lead to tangling problems and affect the smoothness of coiling.

[0004] Based on this, this application proposes a high-speed automatic coiling machine for wire harness production, which is an improvement on these problems. It can effectively solve the problems of jamming and tangling in the coiling process, and significantly improve the operating speed and production efficiency of the equipment, providing a more efficient and stable solution for wire harness production. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a high-speed automatic coiling machine for wire harness production, which solves the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A high-speed automatic coiling machine for wire harness production includes,

[0008] The rotating component is connected to an external drive device via tracks;

[0009] An extension rod is located at one end of the rotating assembly;

[0010] The clamping shaft is adjustable and mounted on the extension rod;

[0011] The winding assembly is connected with the rotating assembly through a track at one end;

[0012] The support is connected with the winding assembly and is used for supporting the winding assembly;

[0013] The guide assembly is detachably arranged at the middle part of the support;

[0014] The cable pulling assembly is arranged at the bottom of the support and is used for pulling the cable.

[0015] Optionally, the rotating assembly comprises a rotating shaft, a middle shaft and a support table;

[0016] The rotating shaft is arranged on the support table;

[0017] The middle shaft is arranged in the middle part of the rotating shaft.

[0018] Optionally, the winding assembly comprises a rotating rod and an optical rod winding device;

[0019] The rotating rod is connected with one end of the rotating shaft through a track;

[0020] The optical rod winding device is arranged on the rotating rod and performs reciprocating motion.

[0021] Optionally, the guide assembly comprises a support rod and a guide pipe;

[0022] The support rod is arranged on the support through bolts;

[0023] The guide pipe is sleeved on the support rod and is arranged corresponding to the optical rod winding device.

[0024] Optionally, the cable pulling assembly comprises a linear slide rail, a pneumatic clamp and a protective fence;

[0025] One end of the linear slide rail is fixedly arranged at the bottom of the support;

[0026] The pneumatic clamp is arranged on the linear slide rail and performs reciprocating motion;

[0027] The protective fence is arranged on the support.

[0028] Optionally, the clamping shaft has two groups and is symmetrically arranged on the extension rod.

[0029] The utility model provides a high -speed automatic coiling machine for wiring harness production has the following beneficial effects:

[0030] 1. Through the cooperation between the guide assembly and the cable pulling assembly, the occurrence of jamming during coiling and winding the cable can be reduced, the smoothness of wiring can be improved, and the production efficiency of coiling and winding can be increased.

[0031] 2、Through the setting of the pulling wire assembly, the cable is pulled to the working area in advance, the obstruction problem in the winding process is avoided, and the risk of equipment crash or cable breakage is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0032] Figure 1 It is a structural schematic diagram of the utility model;

[0033] Figure 2 It is a structural schematic diagram of the utility model;

[0034] Figure 3 It is a structural schematic diagram of the utility model;

[0035] In the figure: 1, rotating assembly; 11, rotating shaft; 12, middle shaft; 13, support table; 2, extension rod; 3, clamping shaft; 4, wire arranging assembly; 41, rotating rod; 42, light pole wire arranging device; 5, support; 6, guide assembly; 61, support rod; 62, guide pipe; 7, pulling wire assembly; 71, linear slide rail; 72, pneumatic clamp; 73, protective fence. DETAILED DESCRIPTION

[0036] In order to make the technical means, creation characteristics, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.

[0037] In the description of the utility model, it should be understood that the directions or position relationships indicated by the terms "transverse", "longitudinal", "end", "edge", "side wall", "upper", "lower", "upper part", "lower part", "directly above", "surface", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", "end", "head", "tail" are based on the directions or position relationships shown in the drawings, and are only for the convenience of describing the technical solutions of the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the utility model.

[0038] The application provides a high-speed automatic coiling machine for wire harness production, and specifically as follows:

[0039] For reference Figure 1The application mainly comprises a rotating assembly 1 connected with an external driving device through a track, an extension rod 2 arranged at one end of the rotating assembly 1, a clamping shaft 3 adjustably arranged on the extension rod 2, a wire arranging assembly 4 connected with the rotating assembly 1 through a track at one end, a support 5 connected with the wire arranging assembly 4 and used for supporting the wire arranging assembly 4, a guide assembly 6 detachably arranged at the middle part of the support 5, and a wire pulling assembly 7 arranged at the bottom of the support 5.

[0040] For reference Figures 1-2 The rotating assembly 1 mainly comprises a rotating shaft 11, a middle shaft 12 and a support table 13. The rotating shaft 11 is installed on the support table 13 and supported by the support table 13. The middle shaft 12 is arranged at the middle part of the rotating shaft 11, and the front and rear ends of the middle shaft 12 are exposed outside the rotating shaft 11. The rotating shaft 11 at the middle part of the middle shaft 12 plays a role of stable support. One end of the middle shaft 12 is provided with two tracks, one end of which is connected with an external driving device, and the other end is connected with the wire arranging assembly 4. Thus, when the external driving device drives the track to move, the middle shaft 12 is driven to rotate, and when the middle shaft 12 rotates, the track connected with the wire arranging assembly 4 is driven to move, thereby driving the wire arranging assembly 4 to move.

[0041] For reference Figure 1 With Figure 3 The wire arranging assembly 4 comprises a rotating rod 41 and a light pole wire arranging device 42. The rotating rod 41 is connected with one end of the rotating shaft 11 through a track, and the light pole wire arranging device 42 is arranged on the rotating rod 41 to reciprocate. The rotating rod 41 is a spiral rod with a spiral groove on the rod. The spiral groove is used to guide the left and right reciprocating movement of the wire arranging device. When the spiral rod rotates, the light pole wire arranging device 42 reciprocates left and right along the spiral groove, thereby pushing the wire to be uniformly arranged on the reel. The light pole wire arranging device 42 is a common technology and will not be described in detail.

[0042] During the wire winding process, the production speed of the coiling machine is reduced due to the occurrence of the jamming. In order to further improve the problem, the guide assembly 6 and the wire pulling assembly 7 are arranged to reduce the jamming problem in the coiling, thereby increasing the smoothness and realizing the high-speed and non-obstructive coiling work.

[0043] For reference Figure 1The both ends of the wire arranging assembly 4 are provided with supports 5 for supporting work, and a guide assembly 6 is arranged at the middle position of the support 5 for guiding the wire harness and reducing the problem of winding when entering the wire arranging assembly 4; the main structure of the guide assembly 6 comprises a supporting rod 61 and a guide pipe 62, the supporting rod 61 is installed at the middle position of the support 5 through bolts, and the detachable design facilitates the replacement of the supporting rod 61 of different lengths for subsequent use; the guide pipe 62 is sleeved on the supporting rod 61 and can be adjusted and replaced with a guide pipe 62 of an appropriate size according to the cable condition; and the top of the guide pipe 62 is correspondingly provided with the optical pole wire arranging device 42, so that the cable can quickly contact the optical pole wire arranging device 42 when passing out of the guide pipe 62.

[0044] Reference can be made to Figure 1 The guide assembly 6 is used for limiting and guiding when conveying the optical pole wire arranging device 42, so as to avoid blockage caused by winding and affect the coiling work; and the setting of the wire pulling assembly 7 is to pull the cable in sequence in advance, so as to reduce the problem that the front part is blocked by articles and the cable cannot move forward again when the cable is about to be coiled, so that the equipment is easily dead and the cable is easily pulled off; therefore, the wire pulling assembly 7 is arranged to stably pull the cable in the working area and wait for the subsequent coiling work.

[0045] Reference can be made to Figure 1 The main structure of the wire pulling assembly 7 comprises a linear slide rail 71, a pneumatic clamp 72 and a protective fence 73, one end of the linear slide rail 71 is fixedly installed at the bottom of the support 5, the pneumatic clamp 72 is arranged on the linear slide rail 71 to make reciprocating motion, and the protective fence 73 is arranged on the support 5; the wire harness is clamped by the pneumatic clamp 72, then the linear slide rail 71 is driven to move towards the protective fence 73, until the linear slide rail 71 moves to the maximum range towards the protective fence 73, then the pneumatic clamp 72 is opened to clamp and fasten the cable, and then the linear slide rail 71 is reset to continuously clamp the cable, so that the cable is pulled to the area surrounded by the protective fence 73 in sequence, and waits for the subsequent coiling work.

[0046] It should be noted that the linear slide rail 71 and the pneumatic clamp 72 are prior art, and in the specific operation, an external control system is used for automatic operation, which is mature prior art, and therefore the present application will not be repeated.

[0047] In order to adjust according to different winding widths, a clamping shaft 3 is arranged on the extension rod 2 bearing the wire reel, and the extension rod 2 is arranged at the end of the middle shaft 12 away from the track.

[0048] In the utility model, the working steps of the device are as follows:

[0049] 1、First, the wire harness is clamped by the pneumatic clamp 72, then pulled by the linear slide rail 71 at the position of the guardrail 73, and then the wire harness is inserted from the bottom of the guide pipe 62 and comes out from the top of the guide pipe 62 into the light pole wire arranging device 42;

[0050] 2、Secondly, the rotating assembly 1 is connected with the external driving device through the track, the external driving device starts to drive the track to rotate, and the middle shaft 12 in the rotating assembly 1 rotates;

[0051] 3、Then, the rotating rod 41 connected with the middle shaft 12 through the track also rotates synchronously under the condition that the middle shaft 12 rotates, and the light pole wire arranging device 42 reciprocates under the rotation of the rotating rod 41;

[0052] 4、Finally, the light pole wire arranging device 42 stably arranges the wire towards the direction of the reel under reciprocation, the wire reel fixed on the extension rod 2 through the clamping shaft 3 rotates synchronously with the middle shaft 12, and the wire is stably formed into a ring around the reel under the reciprocating arrangement of the light pole wire arranging device 42, that is, the "coiling processing" is completed.

[0053] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above-mentioned embodiments, and various changes and improvements can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A high-speed automatic coiling machine for harness production, characterized by: Including, The rotating assembly (1) is connected with external driving equipment through the track; The extension rod (2) is arranged at one end of the rotating assembly (1); The clamping shaft (3) is adjustably arranged on the extension rod (2); The wire arranging assembly (4) is connected with the rotating assembly (1) through the track at one end; The support (5) is connected with the wire arranging assembly (4) and is used for supporting the wire arranging assembly (4); The guide assembly (6) is detachably arranged at the middle part of the support (5); The wire pulling assembly (7) is arranged at the bottom of the support (5) and is used for pulling the cable.

2. The high-speed automatic coiling machine for wire harness production according to claim 1, characterized in that: The rotating assembly (1) comprises a rotating shaft (11), a middle shaft (12) and a support table (13); The rotating shaft (11) is mounted on the support table (13); The middle shaft (12) is arranged at the middle part of the rotating shaft (11).

3. The high-speed automatic coiling machine for wire harness production according to claim 2, characterized in that: The wire arranging assembly (4) comprises a rotating rod (41) and a light rod wire arranging device (42); The rotating rod (41) is connected with one end of the rotating shaft (11) through the track; The light rod wire arranging device (42) is arranged on the rotating rod (41) and reciprocates.

4. The high-speed automatic coiling machine for wire harness production according to claim 3, characterized in that: The guide assembly (6) comprises a support rod (61) and a guide pipe (62); The support rod (61) is mounted on the support (5) through bolts; The guide pipe (62) is sleeved on the support rod (61) and is arranged correspondingly to the light rod wire arranging device (42).

5. The high-speed automatic coiling machine for wire harness production according to claim 1, characterized in that: The wire pulling assembly (7) comprises a linear slide rail (71), a pneumatic clamp (72) and a protective fence (73); One end of the linear slide rail (71) is fixedly mounted at the bottom of the support (5); The pneumatic clamp (72) is arranged on the linear slide rail (71) and reciprocates; The protective fence (73) is arranged on the support (5).

6. The high-speed automatic coiling machine for wire harness production according to claim 1, characterized in that: The clamping shaft (3) has two groups and is symmetrically arranged on the extension rod (2).

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