Automatic fixing equipment for wind power module part machining
By designing an automatic fixing device, which utilizes the combination of baffles, limit plates, and collection boxes, the problem of difficult debris cleaning after wind power module component processing was solved. This achieved automatic component fixing and automatic debris cleaning, reducing the workload of workers and improving processing efficiency and accuracy.
Patent Information
- Application Number
- CN202520573389.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-29
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-29
AI Technical Summary
Existing wind turbine module component processing equipment requires manual cleaning of debris after processing, which increases the workload of workers.
Design an automatic fixing device, including a baffle, a limiting plate, a movable column, a toothed plate, and a collection box. Through the cooperation of the movable column and the limiting plate, the automatic fixing of parts and the automatic cleaning of debris are realized. The baffle blocks the debris, and the limiting plate flips to collect the debris into the collection box.
It enables automatic fixing of parts and automatic cleaning of debris, reducing the workload of workers and improving processing efficiency and precision.
Smart Images
Figure CN223903409U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to wind power module spare part processing technical field, concretely is a kind of wind power module spare part processing is with automatic fixing equipment. BACKGROUND
[0002] Wind power module is also called wind power generation module, it is a core component in wind power generation system, usually including wind turbine generator, control system and the equipment connected with grid etc., the role of wind power module is to convert wind energy into electric energy, and through power electronic device, electric energy is transmitted to grid or used for local power consumption, wind power module is widely used in wind power plant, can automatically adjust working state according to the change of wind speed, to reach optimal power generation efficiency, in large-scale wind power plant, multiple wind power modules form a whole system, usually through data acquisition and centralized monitoring system to optimize operation, with the development of technology, the efficiency of wind power module is continuously improved, and gradually towards more energy-saving, environmental protection in design and material.
[0003] Wind power module spare part processing is the key link in wind power generation system manufacturing, involves the production and processing of multiple precision, complex spare parts, and the quality and machining precision of these spare parts directly affect the operating efficiency, reliability and service life of wind turbine generator.
[0004] In prior art, most of the spare part processing fixing equipment adopts screw hand fixing, and the spare parts are fixed on the upper end of the processing platform, and a nozzle is arranged on one side of the processing equipment during processing, so that the nozzle sprays air flow towards the processing position of the spare parts to clean the debris generated during processing, avoid the debris from shielding the processing position and affecting the processing precision, and affect the success rate and efficiency of the precision processing of the spare parts, but the debris is cleaned and falls on the upper end of the processing platform, and after a group of spare parts are processed, the worker needs to clean the debris on the upper end of the processing platform to avoid the debris remaining on the upper end of the processing platform from affecting the placement and fixing of the next group of spare parts, thereby increasing the work burden of the worker. UTILITY MODEL CONTENT
[0005] Therefore, the utility model aims at providing a kind of wind power module spare part processing is with automatic fixing equipment to solve the technical problem in the above background technique.
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of wind power module spare part processing is with automatic fixing equipment, including mounting plate, support plate, limit plate and collection box, the support plate is installed on the upper end of the mounting plate, the limit plate is movably installed on the upper end of the mounting plate, the collection box is installed on the lower end of the mounting plate;
[0007] The mounting plate upper end is provided with a baffle, and the baffle inner wall is movably connected with the limiting plate outer wall.
[0008] The support plate upper end is provided with a mounting seat, the mounting seat upper end is provided with a driving motor, the driving motor output end is provided with a driving shaft, and the driving shaft is movably connected with the tooth plate.
[0009] By adopting the above technical scheme, the problem of residual debris on the upper end of the machining platform is solved, the movable column is downwardly displaced, the movable column cooperates with the limiting plate to press and fix the parts, the staff member performs machining operation on the parts through the machining equipment, the baffle blocks the debris generated in the machining, so as to avoid the debris from falling on the upper end of the mounting plate, after the parts are machined, the movable column resets to drive the tooth plate to displace, so as to drive the limiting plate to overturn, so that the limiting plate outer wall with the debris adheres to the collecting box, the limiting plate cleans the debris adhered to the baffle inner wall when the limiting plate overturns, so that the debris remaining on the limiting plate outer wall and the cleaned debris fall into the collecting box, and the work burden of the staff member is reduced.
[0010] The utility model further sets up, movable column bottom end is provided with rubber pad layer, the mounting seat inside movably installs movable shaft, and movable shaft and driving shaft between be equipped with synchronous belt connection.
[0011] As preferred, the rubber pad layer at the bottom end of the movable column protects the outer wall of the parts, and the driving shaft rotates to drive the movable shaft to rotate.
[0012] The utility model further sets up, the support plate inside movably installs transmission shaft, and transmission shaft and movable shaft extend into one end between support plate and be equipped with synchronous belt connection.
[0013] As preferred, the movable shaft rotates to drive the transmission shaft to rotate.
[0014] The utility model further sets up, transmission shaft extends into one end of mounting plate inside and is provided with transmission bevel gear, the mounting plate inside symmetry is provided with linkage axle, a group of linkage axle one end is provided with linkage bevel gear, and linkage bevel gear and transmission bevel gear meshing connection.
[0015] As preferred, the transmission shaft rotates to drive the transmission bevel gear to rotate, so as to drive the linkage bevel gear to rotate, and further drive a group of linkage axle to rotate.
[0016] The utility model further sets up, two groups between the linkage axle are equipped with synchronous belt connection, the scraper is movably installed at the bottom end of the mounting plate, and the inner wall of the both ends of the scraper is respectively screwed with the outer wall of two groups of linkage axle.
[0017] As preferred, one group of linkage axle rotates, thereby driving another group of linkage axle to rotate, and further driving the scraper to displace.
[0018] The utility model further sets up, the outer wall of the scraper upper end is movably connected with the outer wall of the limiting plate, the push board is movably installed in the inside of the mounting plate, and the push board is movably connected with the scraper.
[0019] As preferred, the scraper displaces, and the scraper cleans the outer wall of the limiting plate, and the scraper pushes the push board to displace.
[0020] The utility model further sets up, the spring is installed in the inside of the mounting plate, and one end of the spring is connected with the push board.
[0021] As preferred, the scraper displaces, and the spring pushes the push board to displace.
[0022] The utility model further sets up, the connecting rod is installed at one end of the push board, and one end of the connecting rod is connected with the toothed plate.
[0023] As preferred, the push board displaces, drives the connecting rod to displace, and thereby drives the toothed plate to displace.
[0024] The utility model further sets up, the one-way bearing is installed at one end of the limiting gear close to the limiting shaft, and the damping shaft is installed at the other end of the limiting shaft.
[0025] As preferred, the one-way bearing is installed, and the limiting shaft rotates in one direction, and the damping shaft is installed, and the limiting shaft is fixed by damping.
[0026] In summary, the utility model mainly has the following beneficial effects:
[0027] 1, the utility model discloses a baffle, limiting plate, movable column and toothed plate are set up, solve the problem of residual debris on the upper end of the processing platform, and the movable column is displaced downward, and the movable column is fixed by pressing with the limiting plate, and the staff carries out the working operation to the spare part through the processing equipment, and the baffle blocks the debris generated in processing, avoids the debris to fall to the upper end of the mounting plate, and after the spare part is finished, the movable column resets, drives the toothed plate to displace, and thereby drives the limiting plate to overturn, so that the outer wall of the limiting plate adhered with the debris faces the collecting box, and the limiting plate cleans the debris adhered to the inner wall of the baffle when overturning, so that the debris remaining on the outer wall of the limiting plate and the cleaned debris fall into the collecting box, and the work burden of the staff is reduced.
[0028] 2. The utility model discloses a linkage shaft, scraper and collection box are provided with, drive shaft rotates clockwise, drive shaft is connected with swing axle through synchronous belt, and swing axle rotates, and swing axle is connected with transmission shaft through synchronous belt, so transmission shaft rotates, and drives the transmission bevel gear to rotate, and the transmission bevel gear is engaged with linkage bevel gear, so linkage bevel gear rotates, and drives a group of linkage shaft to rotate, and two groups of linkage shafts are connected through synchronous belt, so two groups of linkage shafts rotate synchronously, and two groups of linkage shafts outer wall are respectively with the inner wall screw connection of scraper both ends, so the scraper displacement, and the scraper is cleaned to the outer wall of the lower end of the limiting plate, and the residual debris of the outer wall of the limiting plate falls to the inside of the collection box, further cleans the outer wall of the limiting plate, and the scraper moves to the one end of the limiting plate, and the scraper is assisted to support the limiting plate, improve the practicality of the limiting plate. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 It is the installation plate schematic view in the utility model;
[0030] Figure 2 It is the installation plate internal structure schematic view in the utility model;
[0031] Figure 3 It is the limiting plate view in the utility model;
[0032] Figure 4 It is the scraper schematic view in the utility model;
[0033] Figure 5 It is the limiting plate schematic view in the utility model;
[0034] Figure 6 It is the collection box schematic view in the utility model.
[0035] BRIEF DESCRIPTION OF DRAWINGS
[0036] 1, installation plate;2, support plate;3, baffle;4, mounting seat;5, drive motor;6, drive shaft;7, movable column;8, swing axle;9, transmission shaft;10, transmission bevel gear;11, linkage shaft;12, linkage bevel gear;13, scraper;14, limiting plate;15, limiting shaft;16, limiting gear;17, one-way bearing;18, connecting rod;19, push plate;20, spring;21, toothed plate;22, collection box. DETAILED DESCRIPTION
[0037] The technical scheme in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings of the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary, and are used to explain the utility model, and cannot be understood as the limitation of the utility model.
[0038] The embodiment of the present application will be described below according to the overall structure of the present application.
[0039] An automatic fixing device for wind power module part machining, as shown in Figure 1 Figure 6 The automatic fixing device for wind power module part machining, as shown in
[0040] The automatic fixing device for wind power module part machining, as shown in
[0041] The automatic fixing device for wind power module part machining, as shown in
[0042] The automatic fixing device for wind power module part machining, as shown in Figure 2 Figure 4 The automatic fixing device for wind power module part machining, as shown in
[0043] The automatic fixing device for wind power module part machining, as shown in Figure 2 Figure 4 The automatic fixing device for wind power module part machining, as shown in
[0044] The automatic fixing device for wind power module part machining, as shown in Figure 2 Figure 4 The automatic fixing device for wind power module part machining, as shown in
[0045] Please refer to Figure 2 - Figure 4 , the two groups of connecting shafts 11 are connected by a synchronous belt, the scraper 13 is movably installed at the bottom end of the mounting plate 1, and the inner walls of the two ends of the scraper 13 are respectively threadedly connected with the outer walls of the two groups of connecting shafts 11; one group of connecting shafts 11 rotates, thereby driving the other group of connecting shafts 11 to rotate, and further driving the scraper 13 to displace.
[0046] Please refer to Figure 3 - Figure 4 , the outer wall of the upper end of the scraper 13 is movably connected with the outer wall of the limiting plate 14, the push plate 19 is movably installed in the mounting plate 1, and the push plate 19 is movably connected with the scraper 13; the scraper 13 displaces, and the scraper 13 cleans the outer wall of the limiting plate 14; and the scraper 13 pushes the push plate 19 to displace.
[0047] Please refer to Figure 3 - Figure 5 , the mounting plate 1 is internally provided with the spring 20, one end of the spring 20 is connected with the push plate 19, the scraper 13 displaces, the limiting of the push plate 19 is released, and the spring 20 pushes the push plate 19 to displace.
[0048] Please refer to Figure 3 - Figure 5 , one end of the push plate 19 is provided with the connecting rod 18, one end of the connecting rod 18 is connected with the toothed plate 21, the push plate 19 displaces, drives the connecting rod 18 to displace, thereby driving the toothed plate 21 to displace.
[0049] Please refer to Figure 2 - Figure 5 , the limiting shaft 15 is provided with the one-way bearing 17 at one end close to the limiting gear 16, and the damping rotating shaft is installed at the other end of the limiting shaft 15; the one-way bearing 17 is arranged to enable the limiting shaft 15 to rotate in one direction, and the damping rotating shaft is arranged to dampen and fix the limiting shaft 15.
[0050] The working principle of the utility model is as follows: when the staff uses the equipment to fix the parts, the staff places the parts on the upper end of the limiting plate 14, and one end of the parts is connected with the outer wall of the supporting plate 2, then the staff starts the driving motor 5, drives the driving shaft 6 to rotate clockwise, the outer wall of the driving shaft 6 is threadedly connected with the outer wall of the movable column 7, the movable column 7 displaces downward, the bottom end of the movable column 7 cooperates with the limiting plate 14 to press and fix the parts, then the driving motor 5 is turned off, and the bottom end of the movable column 7 is provided with a rubber pad layer to protect the outer wall of the parts; the staff processes the parts through the processing equipment, and the baffle 3 blocks the debris generated during the processing of the parts to prevent the debris from splashing outwards.
[0051] When the driving shaft 6 rotates clockwise, the driving shaft 6 is connected with the movable shaft 8 through the synchronous belt, the movable shaft 8 rotates, the movable shaft 8 is connected with the transmission shaft 9 through the synchronous belt, so the transmission shaft 9 rotates, thereby driving the transmission bevel gear 10 to rotate, the transmission bevel gear 10 is meshed with the connecting bevel gear 12, so the connecting bevel gear 12 rotates, thereby driving a group of connecting shafts 11 to rotate, the two groups of connecting shafts 11 are connected through the synchronous belt, so the two groups of connecting shafts 11 rotate synchronously, and the outer walls of the two groups of connecting shafts 11 are respectively threadedly connected with the inner walls of the two ends of the scraper 13, so the scraper 13 displaces, so that the scraper 13 moves to one end of the limiting plate 14, and the scraper 13 assists in supporting the limiting plate 14;
[0052] When the scraper 13 displaces, the scraper 13 releases the limiting of the push plate 19, the spring 20 pushes the push plate 19 to displace, thereby driving the connecting rod 18 to displace, and further driving the toothed plate 21 to displace, and the toothed plate 21 is meshed with the limiting gear 16, so the limiting gear 16 rotates, and because the one-way bearing 17 is arranged near one end of the limiting gear 16, the limiting shaft 15 does not rotate;
[0053] When the parts are finished machining, the staff starts the driving motor 5, drives the driving shaft 6 to rotate counterclockwise, so that the movable column 7 displaces upward, the movable column 7 is separated from the parts, and the parts are released from the compression and fixation, and the staff takes the parts;
[0054] When the staff takes the parts, the driving shaft 6 continuously rotates counterclockwise, drives the movable shaft 8 to rotate, thereby driving the two groups of connecting shafts 11 to rotate, and further driving the scraper 13 to displace, the scraper 13 pushes the push plate 19 to displace, thereby driving the toothed plate 21 to displace, and further driving the limiting shaft 15 to rotate, thereby driving the limiting plate 14 to rotate around the limiting shaft 15 as the center, so that the limiting plate 14 turns over, and when the limiting plate 14 turns over, the debris adhered to the inner wall of the baffle 3 is cleaned, so that the debris remaining on the outer wall of the limiting plate 14 and the cleaned debris fall into the collecting box 22, and when the staff places another group of parts on the outer wall of the upper end of the limiting plate 14, the movable column 7 displaces downward to compress and fix the other group of parts, and at the same time, the scraper 13 displaces to clean the outer wall of the lower end of the limiting plate 14, so that the debris remaining on the outer wall of the limiting plate 14 falls into the collecting box 22.
[0055] Although the embodiments of the utility model have been shown and described, the specific embodiments are only the explanation of the utility model, and are not the limitation of the utility model, and the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way, and the person skilled in the art can make the modification, replacement and change of the embodiments without the creative contribution after reading the specification without departing from the principles and the purpose of the utility model, but as long as in the claim range of the utility model, it is protected by the patent law.
Claims
1. A kind of automatic fixing equipment for wind power module parts processing, including mounting plate (1), support plate (2), limiting plate (14) and collection box (22), it is characterized by: The upper end of the mounting plate (1) is provided with a supporting plate (2), and the upper end of the mounting plate (1) is movably provided with a limiting plate (14); the lower end of the mounting plate (1) is provided with a collecting box (22); The upper end of the mounting plate (1) is provided with a baffle (3), and the inner wall of the baffle (3) is movably connected with the outer wall of the limiting plate (14); the center end of the limiting plate (14) is provided with a limiting shaft (15), and the two ends of the limiting shaft (15) are movably connected with the inner wall of the mounting plate (1); one end of the limiting shaft (15) is provided with a limiting gear (16); the inside of the mounting plate (1) is movably provided with a toothed plate (21), and the toothed plate (21) is meshed with the limiting gear (16). The upper end of the supporting plate (2) is provided with a mounting seat (4), and the upper end of the mounting seat (4) is provided with a driving motor (5); the output end of the driving motor (5) is provided with a driving shaft (6), and the driving shaft (6) is movably connected with the toothed plate (21); the inner wall of the mounting seat (4) is movably provided with a movable column (7), and the outer wall of the driving shaft (6) is movably connected with the inner wall of the movable column (7).
2. The automatic fixing device for wind power module part processing according to claim 1, characterized in that: The bottom end of the movable column (7) is provided with a rubber pad, the inside of the mounting seat (4) is movably provided with a movable shaft (8), and the movable shaft (8) is connected with the driving shaft (6) through a synchronous belt.
3. The automatic fixing device for wind power module part processing according to claim 2, characterized in that: The inside of the supporting plate (2) is movably provided with a transmission shaft (9), and the transmission shaft (9) is connected with the movable shaft (8) through a synchronous belt.
4. The automatic fixing device for wind power module part processing according to claim 3, characterized in that: One end of the transmission shaft (9) extending into the inside of the mounting plate (1) is provided with a transmission bevel gear (10), and the inside of the mounting plate (1) is symmetrically provided with a linkage shaft (11); one end of a group of the linkage shaft (11) is provided with a linkage bevel gear (12), and the linkage bevel gear (12) is meshed with the transmission bevel gear (10).
5. The automatic fixing device for wind power module part processing according to claim 4, characterized in that: The two groups of linkage shafts (11) are connected through a synchronous belt, and the bottom end of the mounting plate (1) is movably provided with a scraper (13), and the inner walls of the two ends of the scraper (13) are respectively threadedly connected with the outer walls of the two groups of linkage shafts (11).
6. The automatic fixing device for wind power module part processing according to claim 5, characterized in that: The outer wall of the upper end of the scraper (13) is movably connected with the outer wall of the limiting plate (14), and the inside of the mounting plate (1) is movably provided with a push plate (19), and the push plate (19) is movably connected with the scraper (13).
7. The automatic fixing device for wind power module part processing according to claim 6, characterized in that: The inside of the mounting plate (1) is provided with a spring (20), and one end of the spring (20) is connected with the push plate (19).
8. The automatic fixing device for wind power module part processing according to claim 7, characterized in that: One end of the push plate (19) is provided with a connecting rod (18), and one end of the connecting rod (18) is connected with the toothed plate (21).
9. The automatic fixing device for wind power module part processing according to claim 1, characterized in that: One end of the limiting shaft (15) close to the limiting gear (16) is provided with a one-way bearing (17), and the other end of the limiting shaft (15) is provided with a damping rotating shaft.