Tool for continuously installing magnetic steel

By designing a continuous installation fixture for magnets, and utilizing the fixture pipe and hydraulic system to achieve continuous positioning and ejection of magnets, the problems of low efficiency and poor consistency in traditional installation are solved, thus realizing efficient and flexible magnet installation.

CN223903802UActive Publication Date: 2026-02-13SHANXI DAWEIXIN ELECTRIC POWER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520450216.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-02-13
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

Traditional magnet installation methods are inefficient, and manual operation makes it difficult to ensure consistency in installation position and angle, resulting in uneven product performance. Furthermore, existing tooling cannot flexibly adjust the installation orientation.

Method used

Design a continuous magnet installation fixture that utilizes components such as a fixture tube, a limit plate, a motor, a hydraulic system, and a slot to achieve continuous ejection and positioning of the magnet, supporting installation requirements at different angles.

Benefits of technology

It improves the efficiency and consistency of magnet installation, adapts to the installation needs of different equipment, and enhances the stability and consistency of product performance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223903802U_ABST
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Abstract

The utility model discloses a tool for continuously mounting magnetic steel, and particularly relates to the technical field of magnetic steel mounting tools, which comprises a tool pipe, vertical rods are symmetrically and fixedly connected to two sides of the top of the tool pipe, two limiting discs are fixedly connected to the top ends of the vertical rods, and a top plate is sleeved at the top end of one of the vertical rods. According to the utility model, firstly, the magnetic steel is limited and arranged through the tool pipe, the plugging plate is dismounted, and the motor is started to control the toothed plate to drive the push plate to move downwards, so that the magnetic steel can be continuously moved downwards in sequence, and the magnetic steel can be mounted in the corresponding groove by matching with the handheld tool pipe to horizontally move; and the magnetic steel can be pushed out of the position of the discharging hole to be installed by starting a hydraulic pump to control a hydraulic cylinder to drive a push rod to horizontally move without dismounting the plugging plate, the magnetic steel can be conveniently matched with different installation directions to be used, and adjustment and use are convenient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of magnetic steel installation tooling, more specifically, the utility model relates to a continuous installation magnetic steel tooling. BACKGROUND

[0002] In the production process of many industrial products, such as motors, sensors, magnetic levitation devices, etc., the installation of magnetic steel is one of the key links, and the installation quality of magnetic steel as an important component for generating a magnetic field directly affects the performance and service life of the product.

[0003] At present, the traditional magnetic steel installation method is mostly directly installed by manual operation, and the manual installation efficiency is extremely low. The installation personnel need to pick up the magnetic steel one by one, position and install it, which not only consumes a lot of manpower and time, but also due to the difference of manual operation, it is difficult to ensure that the installation position and angle of each magnetic steel are completely consistent, thereby leading to poor consistency of product performance. For example, in the production of motors, the deviation of the installation position of the magnetic steel may cause uneven magnetic field of the motor, thereby affecting the output torque and running stability of the motor. Moreover, the installation direction of the existing part of the magnetic steel tooling is fixed, and it is not convenient to replace and adjust according to the different installation directions of the magnetic steel, so a continuous installation magnetic steel tooling is proposed. SUMMARY

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a continuous installation magnetic steel tooling to solve the problems raised in the above background art.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a continuous installation magnetic steel tooling, comprising a tooling pipe, two vertical rods are fixedly connected to the top of the tooling pipe in a symmetrical manner on both sides, the top end of each vertical rod is fixedly connected with two limiting discs, the top end of one of the vertical rods is sleeved with a top plate, a clamping groove is formed in one side of the top plate, a toothed plate is inserted into the middle of the top plate, a push plate and a limiting block are fixedly connected to the upper and lower ends of the toothed plate respectively, the magnetic steel blocks inside the tooling pipe are pushed down by the push plate controlled by the downward movement of the toothed plate, which facilitates the continuous discharge and installation of the magnetic steel blocks in the preset position.

[0006] The top of the top plate is fixedly connected with a motor, the output end of the motor is connected with a gear, the side surface of the tooling pipe is provided with a control box, a hydraulic pump and a worm, a switch button is arranged on the top of one end of the worm, a switching button is arranged on one side of the control box, the gear drives the toothed plate to move up and down by starting the motor, which facilitates the driving use, the position of the top plate can be limited by clamping the clamping groove in the top end of one vertical rod between the two limiting discs, and the push plate driven by the toothed plate is moved away from the top of the tooling pipe by rotating the top plate, which facilitates the installation and replenishment of the magnetic steel inside the tooling pipe.

[0007] The bottom of the tool pipe is provided with a blocking plate, the middle part of the blocking plate is provided with a screw rod, one side of the bottom end of the tool pipe is provided with a discharging hole, the other side of the bottom end of the tool pipe is provided with a push rod, one end of the push rod is fixedly connected with a connecting plate, and the bottom end of the tool pipe is provided with hydraulic cylinders which are symmetrically arranged on both sides.

[0008] Preferably, the clamping groove corresponds to one of the vertical rods, and the limiting disc is located on both sides of the top plate.

[0009] Preferably, the push plate is arranged in the middle part of the tool pipe, the gear corresponds to the toothed plate, and the gear is matched with the toothed plate.

[0010] Preferably, one end of the blocking plate is inserted into the middle part of the bottom end of the tool pipe, the screw rod penetrates the wall of the tool pipe and the middle part of the blocking plate, and the bottom wall of the discharging hole and the top wall of the blocking plate are on the same horizontal plane.

[0011] Preferably, the push rod corresponds to the discharging hole, the moving end of the hydraulic cylinder is fixedly connected with one side wall of the connecting plate, and the output end of the hydraulic pump is connected with one end of the two hydraulic cylinders.

[0012] Preferably, the control box is electrically connected with the hydraulic pump and the switch button, and the control box is electrically connected with the motor.

[0013] The technical effects and advantages of the utility model are as follows:

[0014] 1. The utility model discloses a first through tooling pipe to the magnetic steel position regular, and through the plugging plate is removed, through starting motor control tooth plate drives push plate to move down, can magnetic steel is in turn continuously moved down to through cooperation handheld tooling pipe moves horizontally, can install magnetic steel in corresponding recess inside, convenient continuous installation uses, and through not removing plugging plate, starting motor control push plate continuously moves down, and cooperation starts hydraulic pump control hydraulic cylinder drives push rod horizontal movement, can install magnetic steel from the position of discharge hole and push out, convenient adaptation different installation orientation uses, convenient adjustment uses, through the limiting disc of position plate, improve the use effect.

[0015] 2. The utility model discloses still through setting up the clamping groove is clamped in the middle part of vertical rod, can fix one end of top plate, and through the rotation top plate control tooth plate and push plate remove from the top of tooling pipe, convenient in the inside installation of tooling pipe stacked magnetic steel convenient installation uses, and through the switch button convenient switch switch button individual control motor or cooperation hydraulic pump starts, convenient drive uses, improve the use effect, through the limiting disc of position plate, improve the use effect.

[0016] Summarizing, through the mutual influence of above-mentioned multiple effects, can be conveniently handheld and continuously installed and used, and can be conveniently switched and installed and used according to the magnetic steel installation orientation angle of installation equipment, improve the practicality of installation. ACCURACY OF DRAWINGS

[0017] Figure 1 It is the whole structure schematic diagram of the utility model.

[0018] Figure 2 It is the cross section structure schematic diagram of the utility model.

[0019] Figure 3 It is the cross section split structure schematic diagram of the utility model.

[0020] Figure 4 It is the utility model Figure 3 The local amplification structure schematic diagram of A place in.

[0021] Figure 5 It is the utility model Figure 3 The local amplification structure schematic diagram of B place in.

[0022] The figure mark is: 1, tooling pipe, 2, vertical rod, 3, limiting disc, 4, top plate, 5, clamping groove, 6, tooth plate, 7, push plate, 8, gear, 9, motor, 10, limiting block, 11, plugging plate, 12, screw rod, 13, discharge hole, 14, push rod, 15, connecting plate, 16, hydraulic cylinder, 17, control box, 18, hydraulic pump, 19, worm, 20, switch button, 21, switch button. DETAILED DESCRIPTION

[0023] Clearly, the described embodiments are merely part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0024] As shown in the accompanying drawings of the embodiments of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are merely part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application. Figures 1-5 A continuous installation magnetic steel tool, comprising a tool pipe 1, two vertical rods 2 are fixedly connected to the top of the tool pipe 1, the top of each vertical rod 2 is fixedly connected with two limiting discs 3, the top of one vertical rod 2 is sleeved with a top plate 4, a clamping groove 5 is formed on one side of the top plate 4, a toothed plate 6 is inserted in the middle of the top plate 4, a push plate 7 and a limiting block 10 are fixedly connected to the upper and lower ends of the toothed plate 6 respectively, the magnetic steel blocks inside the tool pipe 1 are pushed down by the push plate 7 moving downward through the toothed plate 6, which facilitates continuous discharge and installation in the preset position.

[0025] A motor 9 is fixedly connected to the top of the top plate 4, a gear 8 is connected to the output end of the motor 9, a control box 17, a hydraulic pump 18 and a worm 19 are arranged on the side of the tool pipe 1, a switch button 20 is arranged on the top of one end of the worm 19, a switch button 21 is arranged on one side of the control box 17, the gear 8 drives the toothed plate 6 to move up and down by starting the motor 9, which facilitates driving use, the clamping groove 5 is clamped between the two limiting discs 3 at the top of one vertical rod 2 by rotating the top plate 4, the position of the top plate 4 is limited, the toothed plate 6 drives the push plate 7 to move away from the top of the tool pipe 1 by rotating the top plate 4, which facilitates installation and supplement of magnetic steel inside the tool pipe 1.

[0026] A plugging plate 11 is arranged at the bottom of the tool pipe 1, a screw rod 12 is inserted in the middle of the plugging plate 11, a discharge hole 13 is formed on one side of the bottom end of the tool pipe 1, a push rod 14 is inserted on the other side of the bottom end of the tool pipe 1, a connecting plate 15 is fixedly connected to one end of the push rod 14, hydraulic cylinders 16 are symmetrically arranged on both sides of the bottom end of the tool pipe 1, the bottom of the tool pipe 1 is blocked by the plugging plate 11, the top of the plugging plate 11 at the bottommost position corresponds to the discharge hole 13, then the push rod 14 drives the magnetic steel to be pushed out from the position of the discharge hole 13 by starting the hydraulic cylinders 16 to control the connecting plate 15, which facilitates insertion and installation of the magnetic steel from the side, facilitates continuous installation and use, and the plugging plate 11 can be removed to discharge and install from the bottom of the tool pipe 1.

[0027] As shown in the accompanying drawings of the embodiments of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are merely part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application. Figures 1-5As shown, the clamping groove 5 corresponds to one of the vertical rods 2, the limiting disc 3 is located on both sides of the top plate 4, the push plate 7 is arranged in the middle of the tool pipe 1, the gear 8 corresponds to the toothed plate 6, the gear 8 is matched with the toothed plate 6, one end of the blocking plate 11 is inserted into the middle of the bottom end of the tool pipe 1, the screw rod 12 penetrates the wall of the tool pipe 1 and the middle of the blocking plate 11, the bottom wall of the discharge hole 13 is on the same horizontal plane as the top wall of the blocking plate 11, the push rod 14 corresponds to the discharge hole 13, the moving end of the hydraulic cylinder 16 is fixedly connected with one side wall of the connecting plate 15, the output end of the hydraulic pump 18 is connected with one end of the two hydraulic cylinders 16, the control box 17 is electrically connected with the hydraulic pump 18 and the switch button 20, the control box 17 is electrically connected with the motor 9, the switch button 20 is used for switching the starting mode, the top plate 4 is limited by the limiting disc 3, the other end of the top plate 4 is limited by the clamping groove 5, the toothed plate 6 is driven to move up and down by the gear 8, which is convenient for driving use, the blocking plate 11 is fixed by the screw rod 12, and the blocking plate 11 is removed, so that the magnetic steel in the tool pipe 1 can be discharged from the bottom for auxiliary installation and use, the push rod 14 is driven to move to one side of the discharge hole 13 by the connecting plate 15 driven by the hydraulic cylinder 16, so that the magnetic steel in the tool pipe 1 can be discharged from the side for installation in the preset position, which is convenient for use in equipment installed at different angles, and the switch button 20 can be controlled by pressing the switch button 21, the motor 9 or the hydraulic pump 18 is started, which is convenient for switching control and use, and the worm 19 is convenient for handheld use, which improves the use effect.

[0028] It is worth noting that the control box 17 is prior art, and the pressing of the switch button 20 can realize two control modes, one is to control the motor 9 to start continuously, and the other is to control the motor 9 to start continuously and control the hydraulic pump 18 to start at the same time, and the switching button 21 is convenient for switching the control mode, and the control system is prior art, which will not be described in detail.

[0029] The working principle of the utility model is: when the magnetic steel needs to be installed from the bottom opening of the tool pipe 1, the blocking plate 11 is disassembled by the screw rod 12, then the bottom opening of the tool pipe 1 is corresponded with the magnetic steel installation groove of the equipment, the worm 19 is switched by the switching button 21, the motor 9 is started by pressing the switch button 20 to control the rotation of the gear 8 to a fixed angle, so as to control the toothed plate 6 to drive the push plate 7 to move downward, and the magnetic steel in the tool pipe 1 is pushed downward, so that the bottommost magnetic steel is clamped into the magnetic steel installation groove of the equipment.

[0030] Then the bottom opening of the tool pipe 1 is corresponded with another magnetic steel installation groove of the equipment, and the switch button 20 is pressed to start, which is convenient for continuous installation and use.

[0031] When the magnetic steel needs to be installed from the side of the tool pipe 1, the sealing plate 11 is fixed by the screw rod 12, then the discharge hole 13 is matched with the magnetic steel installation groove of the equipment, the switch button 21 is pressed to switch, the switch button 20 is pressed to control the hydraulic pump 18 to start, so that the connecting plate 15 drives the push rod 14 to push to one side of the discharge hole 13 through the hydraulic cylinder 16, so that the magnetic steel at the bottom end is inserted into the magnetic steel installation groove of the equipment from the position of the discharge hole 13;

[0032] The switch button 20 is released to control the hydraulic pump 18 to start, so that the connecting plate 15 drives the push rod 14 to reset through the hydraulic cylinder 16, then the motor 9 is started to control the gear 8 to drive the tooth plate 6 to move downwards, so that the magnetic steel moves downwards and is attached to the wall of the sealing plate 11;

[0033] Then the discharge hole 13 is matched with another magnetic steel installation groove of the equipment, the switch button 20 is pressed again to start, which is convenient for continuous installation and use and improves the effect.

[0034] The above only describes the preferred embodiments of the present application and is not used to limit the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A continuous magnetic steel mounting tool comprising a tool pipe (1), characterized in that: The top of the tool pipe (1) is fixedly connected with two vertical rods (2) on both sides, the top of the vertical rod (2) is fixedly connected with two limiting discs (3), the top of one of the vertical rods (2) is sleeved with a top plate (4), one side of the top plate (4) is provided with a clamping groove (5), the middle of the top plate (4) is inserted with a toothed plate (6), the upper and lower ends of the toothed plate (6) are fixedly connected with a push plate (7) and a limiting block (10) respectively. The top of the top plate (4) is fixedly connected with a motor (9), the output end of the motor (9) is connected with a gear (8), the side of the tool pipe (1) is provided with a control box (17), a hydraulic pump (18) and a worm (19), one end of the top of the worm (19) is provided with a switch button (20), one side of the control box (17) is provided with a switch button (21). The bottom of the tool pipe (1) is provided with a blocking plate (11), the middle of the blocking plate (11) is inserted with a screw rod (12), one side of the bottom end of the tool pipe (1) is provided with a discharging hole (13), the other side of the bottom end of the tool pipe (1) is inserted with a push rod (14), one end of the push rod (14) is fixedly connected with a connecting plate (15), the bottom end of the tool pipe (1) is provided with a hydraulic cylinder (16) on both sides.

2. The continuous magnet mounting tool of claim 1, wherein: The clamping groove (5) corresponds to one of the vertical rods (2), and the limiting disc (3) is located on both sides of the top plate (4).

3. The continuous magnet mounting tool of claim 1, wherein: The push plate (7) is arranged in the middle of the tool pipe (1), the gear (8) corresponds to the toothed plate (6), and the gear (8) is matched with the toothed plate (6).

4. The continuous magnet mounting tool of claim 1, wherein: One end of the blocking plate (11) is inserted into the middle of the bottom end of the tool pipe (1), the screw rod (12) penetrates the wall of the tool pipe (1) and the middle of the blocking plate (11), and the bottom wall of the discharging hole (13) and the top wall of the blocking plate (11) are on the same horizontal plane.

5. The continuous magnet mounting tool of claim 1, wherein: The push rod (14) corresponds to the discharging hole (13), the moving end of the hydraulic cylinder (16) is fixedly connected with one side wall of the connecting plate (15), and the output end of the hydraulic pump (18) is connected with one end of the two hydraulic cylinders (16).

6. The continuous magnet mounting tool of claim 1, wherein: The control box (17) is electrically connected with the hydraulic pump (18) and the switch button (20), the control box (17) is electrically connected with the motor (9), and the switch button (21) is used for switching the starting mode. The control box (17) is electrically connected with the hydraulic pump (18) and the switch button (20), the control box (17) is electrically connected with the motor (9), and the switch button (21) is used for switching the starting mode.