Domestic ceramic rolling forming device

Abstract

The utility model discloses a rolling forming device for domestic ceramics. The rolling forming device comprises an equipment table; the rotating mold is rotationally mounted at the top of the equipment table, and a driving part for driving the rotating mold to rotate is arranged in the equipment table; the ejector rod is arranged in the rotary mold in a lifting manner and is used for ejecting out the mold in the rotary mold; the rolling head is rotationally arranged above the rotating mold, and a scraper used for scraping redundant pug is arranged on one side of the rolling head; the device has the beneficial effects that the rolling head side-arranged scraper synchronously scrapes and extrudes the pug, so that the material waste is reduced, and meanwhile, the forming precision is prevented from being influenced by pug accumulation; scraped pug is thrown to the position below the cleaning plate through centrifugal force of the rotating mold, the air cylinder drives the cleaning plate to press downwards, waste is pushed to enter the collecting box, production environment maintenance is achieved, the baffle can prevent the pug from splashing, and the cleaning frequency is further reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to domestic ceramic technical field, concretely is a domestic ceramic roll forming device. BACKGROUND

[0002] Domestic ceramic refers to the ceramic products used in daily life, mainly including tableware, tea set, kitchenware, sanitary ceramics etc. These ceramic products not only have practical function, but also often have high artistic value; in the processing of domestic ceramic, roll forming is a common ceramic manufacturing process, roll forming is the process that ceramic raw material (usually wet mud or clay) is pressed into a specific shape between two rollers through pressure and friction, in the roll processing process, the extruded mud is cut and separated by the scraper, and the cut mud is thrown to one side under the action of centrifugal force, the present equipment does not have the corresponding cleaning mechanism, so that the mud accumulates together, and when a certain amount is reached, manual shutdown is carried out for cleaning, which will affect the continuous operation of the machine and increase the labor intensity. SUMMARY

[0003] The utility model discloses a domestic ceramic roll forming device to solve the problems in the background art.

[0004] To achieve the above object, the utility model provides the following technical scheme: a domestic ceramic roll forming device, comprising:

[0005] Equipment table;

[0006] Rotary die is rotatably installed on the top of the equipment table, and the inside of the equipment table is provided with a driving part for driving the rotary die to rotate;

[0007] The top rod is arranged in the rotary die and is used for ejecting the die in the rotary die;

[0008] The roll head is rotatably arranged above the rotary die, and one side of the roll head is provided with a scraper for scraping off excess mud;

[0009] The cleaning plate is arranged on the top of the equipment table and is used for collecting the mud separated by the scraper;

[0010] The material taking mechanism is arranged on the top of the equipment table, and the material taking mechanism comprises a material taking frame that can be lifted and transversely moved, and is used for the feeding and discharging of the die.

[0011] Preferably, the support frame is fixedly connected inside the equipment table, the transmission pipe is rotatably connected to the top of the support frame, the top of the transmission pipe is fixedly connected with the rotary die, the gas cylinder two is fixedly connected inside the support frame, and the output end of the gas cylinder two is fixedly connected with the top rod through the metal plate.

[0012] As preferred, the driving part comprises a motor one fixedly connected inside the equipment table, which is drivingly connected with the transmission pipe through a transmission gear set.

[0013] As preferred, the top of the equipment table is fixedly connected with a baffle, the top of the baffle is fixedly connected with a cylinder one, the output end of the cylinder one is fixedly connected with a cleaning plate, the cleaning plate is slidingly connected with the baffle, the position corresponding to the cleaning plate of the equipment table is provided with a discharging channel, and the bottom of the discharging channel is provided with a collecting box.

[0014] As preferred, one side of the top of the equipment table is rotatably connected with a rotating arm through a support, the outer side of the support is fixedly connected with a motor two for driving the rotating arm to move, the rolling head is rotatably installed at one end of the rotating arm, and the top of the rotating arm is provided with a driving motor for driving the rolling head.

[0015] As preferred, the material taking mechanism further comprises a linear module fixedly connected to the top of the equipment table, two supporting plates are fixedly connected to the moving slide table of the linear module, and a double-shaft cylinder one is fixedly connected vertically to one side of the supporting plate.

[0016] As preferred, the output end of the double-shaft cylinder one is fixedly connected with a horizontally arranged double-shaft cylinder two, the output end of the double-shaft cylinder two is fixedly connected with a material taking frame, and the bottom of the double-shaft cylinder two is fixedly connected with a lifting rod slidingly connected with the supporting plate.

[0017] Compared with the prior art, the beneficial effects of the utility model are that two material taking mechanisms are arranged, one material taking frame is discharged while the other is synchronized with feeding, the non-processing waiting time is shortened, the double-shaft cylinder one is lifted and cooperated with the horizontal movement of the double-shaft cylinder two, the action of the material taking frame is accurately controlled, the flexible grabbing and carrying of the mold are realized, the rolling head is laterally arranged with a scraper for synchronously scraping and removing the extruded mud, the material waste is reduced, the accumulation of the mud is avoided to affect the forming precision, the centrifugal force of the rotating mold throws the scraped mud to the lower side of the cleaning plate, the cylinder drives the cleaning plate to be pressed downward, the waste is pushed into the collecting box, the production environment is maintained, the baffle can prevent the mud from splashing, and the cleaning frequency is further reduced. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a structural schematic view of the utility model;

[0019] Figure 2 It is a position structural schematic view of the motor two of the utility model;

[0020] Figure 3 It is a structural schematic view of the cleaning plate of the utility model;

[0021] Figure 4 It is a structural schematic view of the ejector rod of the utility model;

[0022] Figure 5 It is a structural schematic view of the support plate.

[0023] In the figure: 1, equipment table; 2, linear module; 3, material taking mechanism; 4, rotary die; 5, rotary arm; 6, rolling head; 7, baffle; 8, cylinder one; 9, cleaning plate; 10, double-shaft cylinder one; 11, double-shaft cylinder two; 12, material taking frame; 13, transmission pipe; 14, transmission gear set; 15, motor one; 16, support frame; 17, cylinder two; 18, ejector rod; 19, motor two; 20, scraper; 21, support plate; 22, lifting rod. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0025] Please refer to Figure 1 , 2 , 3, 4, 5, the utility model provides a technical scheme: a daily-use ceramic rolling forming device, which comprises: an equipment table 1; a rotary die 4 rotatably installed on the top of the equipment table 1, used for placing and driving the forming die of a tea cup to rotate, the inside of the equipment table 1 is provided with a driving part for driving the rotary die 4 to rotate; an ejector rod 18 arranged in the rotary die 4 in a lifting mode, used for ejecting the die in the rotary die 4; a rolling head 6 rotatably arranged above the rotary die 4, the rolling head 6 cooperates with the forming die in the rotary die 4 to roll and form the internal clay, one side of the rolling head 6 is provided with a scraper 20 for scraping off the excess clay; a cleaning plate 9 arranged on the top of the equipment table 1, used for collecting the clay separated by the scraper; a material taking mechanism 3 arranged on the top of the equipment table 1, the material taking mechanism 3 comprises a material taking frame 12 capable of lifting and transversely moving, used for the feeding and discharging of the die.

[0026] It should be noted that in this embodiment, the conveying belt is arranged on both sides of the equipment table 1, and is respectively used for conveying the forming mold with the mud to one side of the material taking mechanism 3 and conveying the processed forming mold to the subsequent process. When the material taking mechanism takes the forming mold with the mud, the ejector rod 18 lifts the forming mold in the rotary mold 4, and the forming mold is lifted and conveyed by the horizontal movement and lifting of the material taking frame 12. When one of the material taking frames 12 conveys the forming mold with the forming cup blank to the conveying belt on one side, the other material taking frame 12 carries the forming mold with the mud into the rotary mold 4. After the material taking mechanism is dislocated from the rolling head 6, the rolling head 6 is rotated and inserted into the forming mold in the rotary mold 4 to perform the rolling forming process. In the rolling process, the scraper 20 scrapes the mud extruded by the rolling head 6, and the mud moves downward under the action of the centrifugal force to the lower side of the cleaning plate 9. After the rolling is completed, the cleaning plate 9 is driven downward by the cylinder one 8 to push the splashed mud downward for centralized collection.

[0027] In one embodiment, as shown in Figure 4 , the support frame 16 is fixedly connected inside the equipment table 1, the transmission pipe 13 is rotatably connected to the top of the support frame 16, the transmission pipe 13 is fixedly connected to the rotary mold 4 at the top, the cylinder two 17 is fixedly connected inside the support frame 16, and the output end of the cylinder two 17 is fixedly connected to the ejector rod 18 through a metal plate.

[0028] It should be noted that in this embodiment, the ejector rod 18 is inserted into the transmission pipe 13, and the bottom of the rotary mold 4 is provided with a through hole matched with the ejector rod 18. When it is necessary to unload the forming mold, the cylinder two 17 is elongated to drive the ejector rod 18 to move upward when the rotary mold 4 stops rotating, so that the ejector rod 18 lifts the forming mold in the rotary mold 4, which is convenient for cooperation with the material taking frame 12 to unload the forming mold.

[0029] In one embodiment, as shown in Figure 4 , the driving part includes the motor one 15 fixedly connected inside the equipment table 1, and the motor one 15 is in transmission connection with the transmission pipe 13 through the transmission gear set 14.

[0030] It should be noted that in this embodiment, the transmission gear set 14 includes two spur gears meshing with each other, and the two spur gears are fixedly connected with the output end of the motor one 15 and the transmission pipe 13. When the rotary mold 4 is driven, the motor one 15 drives the transmission pipe 13 to rotate through the transmission gear set 14, and the transmission pipe 13 drives the rotary mold 4 to rotate, so that the forming mold in the rotary mold 4 rotates, and the rolling of the rolling head 6 is matched to realize the forming process of the mud.

[0031] In one embodiment, as shown in Figure 1 , 2As shown in FIGS. 3, the top of the equipment table 1 is fixedly connected with a baffle 7, the baffle 7 is used for preventing the mud from splashing, one corner of the top of the baffle 7 is fixedly connected with a cylinder one 8, the output end of the cylinder one 8 is fixedly connected with a cleaning plate 9, the cleaning plate 9 is slidingly connected with the baffle 7, the equipment table 1 is provided with a discharging channel corresponding to the position of the cleaning plate 9, and the bottom of the discharging channel is provided with a collecting box.

[0032] It should be noted that in this embodiment, when the rolling head 6 performs the rolling operation, the scraper 20 cuts the mud extruded by the rolling, under the action of the centrifugal force of the rotating mold 4, the mud flies to the position below the cleaning plate 9, and the mud falls into the discharging channel below the cleaning plate 9 or adheres to the inner wall of the baffle 7. After the rolling head 6 completes the rolling processing and resets, the cylinder one 8 drives the cleaning plate 9 to move downward, the cleaning plate 9 cleans the inner wall of the baffle 7, and the mud below is pushed into the collecting box below through the discharging channel, so as to prevent the mud from accumulating on the top of the equipment table 1.

[0033] In one embodiment, as shown in FIGS. 3, Figure 1 、 2 the top of the equipment table 1 is rotatably connected with a rotating arm 5 through a support, the outer side of the support is fixedly connected with a motor two 19 for driving the rotating arm 5 to move, the rotating arm 5 is rotatably installed at one end of the rotating arm 5, and the top of the rotating arm 5 is provided with a driving motor for driving the rolling head 6.

[0034] It should be noted that in this embodiment, the scraper 20 is fixedly connected to one side of the end of the rotating arm 5 through a metal plate, the driving motor is fixedly connected to the top of the rotating arm 5, the output end of the driving motor is drivingly connected with the rolling head 6 through a belt and a belt pulley, and when the rolling head 6 cooperates with the rotating mold 4 to process, the driving motor drives the rotating arm 5 to rotate in the support, the outer side of the support is provided with two travel switches, the rotating arm 5 contacts the travel switches during rotation to feed back the positions of the rotating arm 5 during processing and resetting, and when the motor one 15 resets, the controller controls the cylinder one 8 to drive the cleaning plate 9 to move downward, so as to prevent the mud from splashing to the top of the cleaning plate 9.

[0035] In one embodiment, as shown in FIGS. 3, Figure 3 、 5 the taking mechanism 3 further includes a linear module 2 fixedly connected to the top of the equipment table 1, two support plates 21 are fixedly connected to the moving slide table of the linear module 2, a double-shaft cylinder one 10 is fixedly connected to one side of the support plate 21 in a vertical manner, the output end of the double-shaft cylinder one 10 is fixedly connected with a double-shaft cylinder two 11 arranged in a horizontal manner, the output end of the double-shaft cylinder two 11 is fixedly connected with a taking rack 12, and the bottom of the double-shaft cylinder two 11 is fixedly connected with a lifting rod 22 slidingly connected with the support plate 21.

[0036] It needs to be explained that, in the embodiment, the controller and the operation panel are internally installed in the equipment table 1, when the forming mold is taken and placed, the biaxial cylinder two 11 drives the material taking frame 12 to move horizontally, so that the material taking frame 12 is inserted outside the forming mold, the biaxial cylinder one 10 drives the biaxial cylinder two 11 to rise, the biaxial cylinder two 11 drives the lifting rod 22 to move upward in the middle of the supporting plate 21, so that the forming mold is lifted by the biaxial cylinder two 11 and the material taking frame 12, and the forming mold is transversely displaced and carried under the action of the moving slide table of the linear module 2, so as to realize the feeding and discharging.

[0037] In the description of the present application, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0038] In addition, the terms "first", "second", "third", "fourth" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features, so that the features limited by "first", "second", "third", "fourth" can be explicitly or implicitly included at least one of the features.

[0039] In the present application, unless otherwise specified and limited, the terms "mounting", "setting", "connecting", "fixing", "threading" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements, unless otherwise specified, those skilled in the art can understand the specific meaning of the above terms in the present application according to the specific circumstances.

[0040] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A daily-use ceramic roll forming device, characterized in that: include: Equipment table (1); A rotating mold (4) is mounted on the top of the equipment platform (1), and the equipment platform (1) is provided with a drive unit to drive the rotating mold (4) to rotate. The lifting rod (18) is installed inside the rotating mold (4) to eject the mold inside the rotating mold (4); Rotate the roller head (6) placed above the rotating mold (4), and a scraper (20) for scraping off excess mud is provided on one side of the roller head (6); The cleaning plate (9) is set on the top of the equipment platform (1) for collecting the mud separated by the scraper; The material handling mechanism (3) is set on the top of the equipment platform (1). The material handling mechanism (3) includes a lifting and lateral material handling frame (12) for loading and unloading molds.

2. The daily-use ceramic roll forming device according to claim 1, characterized in that: The equipment platform (1) is fixedly connected to a support frame (16). The top of the support frame (16) is rotatably connected to a transmission pipe (13). The top of the transmission pipe (13) is fixedly connected to a rotating mold (4). The support frame (16) is fixedly connected to a cylinder (17). The output end of the cylinder (17) is fixedly connected to a push rod (18) through a metal plate.

3. The daily-use ceramic roll forming device according to claim 1, characterized in that: The drive unit includes a motor (15) fixed inside the equipment platform (1), and the motor (15) is connected to the transmission tube (13) via a transmission gear set (14).

4. The daily-use ceramic roll forming device according to claim 1, characterized in that: A baffle (7) is fixedly connected to the top of the equipment platform (1), and a cylinder (8) is fixedly connected to the top of the baffle (7). The output end of the cylinder (8) is fixedly connected to the cleaning plate (9). The cleaning plate (9) is slidably connected to the baffle (7). A feeding channel is provided at the position of the cleaning plate (9) on the equipment platform (1), and a collection box is provided at the bottom of the feeding channel.

5. The daily-use ceramic roll forming device according to claim 1, characterized in that: A rotating arm (5) is rotatably connected to one side of the top of the equipment platform (1) via a bracket. A second motor (19) for driving the rotating arm (5) is fixed to the outside of the bracket. The rolling head (6) is rotatably installed at one end of the rotating arm (5). A drive motor for driving the rolling head (6) is provided on the top of the rotating arm (5).

6. The daily-use ceramic roll forming device according to claim 1, characterized in that: The material handling mechanism (3) also includes a linear module (2) fixed to the top of the equipment platform (1). Two support plates (21) are fixed on the moving slide of the linear module (2). A dual-axis cylinder (10) is vertically fixed to one side of the support plate (21).

7. The daily-use ceramic roll forming apparatus according to claim 6, characterized in that: The output end of the first dual-axis cylinder (10) is fixedly connected to a horizontally arranged second dual-axis cylinder (11), the output end of the second dual-axis cylinder (11) is fixedly connected to the material picker (12), and the bottom of the second dual-axis cylinder (11) is fixedly connected to a lifting rod (22) that is slidably connected to the support plate (21).

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