Film covering, galling, carding and separating all-in-one machine
The integrated lamination, texturing, combing, and partitioning process in composite board production is achieved by using a lamination, texturing, and partitioning integrated machine. This solves the problems of multiple machines occupying a lot of space and low construction efficiency, and improves construction efficiency.
Patent Information
- Application Number
- CN202520058649.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-01-10
AI Technical Summary
The production of composite boards involves a variety of equipment for processes such as lamination, texturing, combing, and partitioning, which occupy a lot of space, have low construction efficiency, and require frequent equipment switching.
Design a film-coating, texturing, combing, and partitioning integrated machine. By embedding pulleys on the support side plate and combining steel bar combing, partition feeding, texturing, and disassembly film-coating device, the process can be integrated into one operation.
Reduce equipment space requirements, improve construction efficiency, avoid equipment switching, and enhance construction efficiency.
Smart Images

Figure CN223904211U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of laminated slab production equipment, and specifically relates to a film covering, hair pulling, carding and partition integrated machine. BACKGROUND
[0002] The laminated slab is a better structural form combining prefabrication and cast-in-situ concrete. The prefabricated prestressed thin plate and the upper cast-in-situ concrete layer are combined into a whole and work together, the prestressed main reinforcement of the thin plate is the main reinforcement of the laminated slab, and the upper cast-in-situ concrete layer is only configured with negative bending moment reinforcement and structural reinforcement. The prestressed thin plate is used as the bottom mold of the cast-in-situ concrete layer, and it is not necessary to support the mold for the cast-in-situ layer. The bottom surface of the thin plate is smooth and flat, and the ceiling can no longer be plastered after the treatment of the plate joint. The laminated slab has the advantages of the integrality of the cast-in-situ slab, large rigidity, good crack resistance, no increase of steel consumption and saving of mold, etc.
[0003] Film covering, hair pulling, carding and partition are important processes in the production of laminated slabs, and many devices are needed, resulting in too many types of laminated slab processing equipment, large equipment space occupation affecting the operation space, and the switching of devices between multiple processes, which is low in construction efficiency.
[0004] For the problems in the related art, no effective solution has been proposed so far. UTILITY MODEL CONTENT
[0005] In view of the deficiencies in the prior art, the utility model aims to provide a film covering, hair pulling, carding and partition integrated machine.
[0006] In order to achieve the above-mentioned purpose, the utility model is implemented by the following technical scheme, a film covering, hair pulling, carding and partition integrated machine, comprising two supporting side plates, a pulley is movably installed on the supporting side plate through a rotating shaft, a horizontal plate is integrally connected between one end of the supporting side plates, a steel bar carding assembly is installed at the bottom of the horizontal plate, a partition discharging assembly is arranged on one side of the steel bar carding assembly between the supporting side plates, a hair pulling treatment assembly is installed on the side of the partition discharging assembly away from the steel bar carding assembly, a fixed side plate and a detachable side plate are installed at the other end of the supporting side plates, the detachable side plate is detachably installed on one of the supporting side plates through bolts, the fixed side plate is fixed on the other supporting side plate, and a detachable film covering device is arranged between the fixed side plate and the detachable side plate.
[0007] Preferably, the reinforcing bar carding assembly includes a shell fixed at the bottom of the transverse plate, a motorized telescopic rod one is symmetrically installed at the inner top of the shell, the bottom ends of the motorized telescopic rod one are connected with a movable plate slidingly arranged in the shell, the bottom of the shell is provided with an opening one, the bottom of the movable plate is provided with a carding plate penetrating through the opening and extending out of the shell, and the bottom of the carding plate is provided with a plurality of penetrating recesses.
[0008] Preferably, the partitioning and feeding assembly includes a storage box fixed between the support side plates, a sealing plate is detachably installed at the top of the storage box, and a plurality of partition plates are arranged in the storage box.
[0009] Preferably, one side of the storage box is symmetrically provided with a motorized telescopic rod two, one end of the motorized telescopic rod two is connected with a movable push plate extending into the storage box, and the bottom of the storage box is provided with a discharge port away from the movable push plate.
[0010] Preferably, the pulling and processing assembly includes an outer box body fixed between the support side plates, a lifting mounting plate is slidingly arranged in the outer box body, the bottom of the outer box body is provided with an opening two, a bearing is fixedly installed at the top center of the lifting mounting plate, the inner ring of the bearing is connected with an adjusting screw rod penetrating through the top of the outer box body.
[0011] Preferably, the bottom of the lifting mounting plate is movably installed with an inclined pulling blade through a movable shaft, the inner walls of the outer box body are provided with guide sliding grooves on both sides, and both ends of the lifting mounting plate are integrally connected with guide sliding blocks matched with the guide sliding grooves.
[0012] Preferably, the detachable film covering device includes a movable connecting rod and a fixed connecting rod, one end of the movable connecting rod is integrally connected with a plug-in column, one end of the fixed connecting rod is internally provided with an internal cavity matched with the plug-in column, limit rods are symmetrically arranged in the internal cavity, limit holes matched with the limit rods are symmetrically arranged at one end of the plug-in column, the other end of the fixed connecting rod is connected with a driving motor, and positioning discs are fixedly arranged on the movable connecting rod and the fixed connecting rod.
[0013] The utility model provides a film covering, pulling and carding partition integrated machine, and the beneficial effects are as follows:
[0014] The pulley can slide on a slide rail (not shown in the figure) by being movably installed on the support side plate through a rotating shaft, the reinforcing steel bar combing assembly can comb reinforcing steel bars, the partitioning and feeding assembly can place partition plates according to required laminated slab length dimensions after the combing is completed, corresponding partitions are formed, the surface of the concrete is pulled out by the pulling treatment assembly after the concrete is poured, finally the partition plate is installed and the detachable film covering device is used for film covering treatment, the laminated slab film covering, pulling, combing and partitioning processes are realized through the integrated design, the required equipment space is greatly reduced, and the equipment switching is not required, and the construction efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the premise of not paying creative labor.
[0016] Figure 1 It is a front view of a film covering, pulling, combing and partitioning all-in-one machine according to an embodiment of the present application.
[0017] Figure 2 It is a structural schematic view of a reinforcing steel bar combing assembly in a film covering, pulling, combing and partitioning all-in-one machine according to an embodiment of the present application.
[0018] Figure 3 It is a structural schematic view of a partitioning and feeding assembly in a film covering, pulling, combing and partitioning all-in-one machine according to an embodiment of the present application.
[0019] Figure 4 It is a structural schematic view of a pulling treatment assembly in a film covering, pulling, combing and partitioning all-in-one machine according to an embodiment of the present application.
[0020] Figure 5 It is a structural schematic view of a detachable film covering device in a film covering, pulling, combing and partitioning all-in-one machine according to an embodiment of the present application.
[0021] In the drawings:
[0022] 1, support side plate; 2, pulley; 3, cross plate; 4, steel bar carding assembly; 5, partition feeding assembly; 6, pulling treatment assembly; 7, fixed side plate; 8, dismounting side plate; 9, detachable laminating device; 10, outer shell; 11, electric telescopic rod one; 12, movable plate; 13, carding plate; 14, through groove; 15, storage box; 16, sealing plate; 17, electric telescopic rod two; 18, movable push plate; 19, partition plate; 20, discharge port; 21, outer box; 22, lifting mounting plate; 23, bearing; 24, adjusting screw rod; 25, inclined pulling blade; 26, guide chute; 27, guide slider; 28, movable connecting rod; 29, fixed connecting rod; 30, driving motor; 31, plug-in column; 32, positioning disc; 33, limiting rod. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0024] Please refer to Figures 1-5 The utility model provides a kind of film covering and pulling carding partition integrated machine, including two support side plates 1, pulley 2 is movably mounted by rotating shaft embedded in the support side plate 1, the one end between the support side plate 1 is integrally connected with cross plate 3, the bottom of cross plate 3 is installed with steel bar carding assembly 4, pulley 2 can slide on slide rail (not shown in the drawing) by rotating shaft embedded movably on the support side plate 1, the steel bar carding assembly 4 set can carry out carding work to steel bar, partition feeding assembly 5 is arranged on the side of steel bar carding assembly 4 between the support side plate 1, pulling treatment assembly 6 is installed on the side away from steel bar carding assembly 4 of partition feeding assembly 5, the other end of support side plate 1 is installed with fixed side plate 7 and dismounting side plate 8, wherein dismounting side plate 8 is detachably installed on one of support side plate 1 by bolt, fixed side plate 7 is fixed on another support side plate 1, detachable laminating device 9 is arranged between fixed side plate 7 and dismounting side plate 8, after carding, partition plate is placed according to the required length size of laminated board by partition feeding assembly 5, corresponding partition is formed, after pouring concrete, the surface of concrete is pulled out by pulling treatment assembly 6, finally, dismounting laminating device 9 is used for laminating treatment.
[0025] In an embodiment, please refer to the drawings in the specification Figure 2As shown, the reinforcing bar carding assembly 4 includes a housing 10 fixed at the bottom of the cross plate 3, the inner top of the housing 10 is symmetrically provided with an electric telescopic rod 11, the bottom end of the electric telescopic rod 11 is connected with a movable plate 12 slidingly arranged in the housing 10, the bottom of the housing 10 is provided with an opening 1, the bottom of the movable plate 12 is provided with a carding plate 13 extending out of the housing 10 through the opening, and the bottom of the carding plate 13 is provided with a plurality of through grooves 14. The electric telescopic rod 11 is arranged to drive the movable plate 12 to descend, so that the carding plate 13 descends, and the reinforcing bar passes through the through grooves 14 to realize the carding work.
[0026] In an embodiment, referring to the drawings attached Figure 3 As shown, the partitioning and feeding assembly 5 includes a storage box 15 fixed between the support side plates 1, the top of the storage box 15 is detachably provided with a sealing plate 16, a plurality of partition plates 19 are arranged in the storage box 15, the storage box 15 is symmetrically provided with an electric telescopic rod 17 on one side, one end of the electric telescopic rod 17 is connected with a movable push plate 18 extending into the storage box 15, and the bottom of the storage box 15 is provided with a discharge port 20 away from the movable push plate 18. The partition plates 19 are conveniently arranged in the storage box 15 in advance, the movable push plate 18 is driven to advance by the electric telescopic rod 17 during use, so that the partition plates 19 fall from the discharge port 20, the frequency of discharging the partition plates 19 is selected according to the required length of the composite board, and then the partition plates 19 are positioned and installed.
[0027] In an embodiment, referring to the drawings attached Figure 4 As shown, the pulling treatment assembly 6 includes an outer box 21 fixed between the support side plates 1, a lifting mounting plate 22 is slidingly arranged in the outer box 21, the bottom of the outer box 21 is provided with an opening 2, the top center of the lifting mounting plate 22 is fixedly provided with a bearing 23, the inner ring of the bearing 23 is connected with an adjusting threaded rotating rod 24 threaded through the top of the outer box 21, the bottom of the lifting mounting plate 22 is movably provided with an inclined pulling blade 25 through a movable shaft, the inner walls of the outer box 21 are provided with guide sliding grooves 26 on both sides, and the both ends of the lifting mounting plate 22 are integrally connected with guide sliding blocks 27 matched with the guide sliding grooves 26. The lifting mounting plate 22 is lowered under the action of the bearing 23 and the guide action of the guide sliding grooves 26 and the guide sliding blocks 27 by rotating the adjusting threaded rotating rod 24, so that the height of the inclined pulling blade 25 is adjusted, different height requirements are adapted, and the storage of the inclined pulling blade 25 is facilitated.
[0028] In an embodiment, referring to the drawings attached Figure 5As shown, the detachable film covering device 9 comprises a movable connecting rod 28 and a fixed connecting rod 29, one end of the movable connecting rod 28 is integrally connected with a plug-in column 31, one end of the fixed connecting rod 29 is provided with an inner cavity matched with the plug-in column 31, the inner cavity is symmetrically provided with a limiting rod 33, one end of the plug-in column 31 is symmetrically provided with a limiting hole matched with the limiting rod 33, the other end of the fixed connecting rod 29 is connected with a driving motor 30, and the movable connecting rod 28 and the fixed connecting rod 29 are both fixedly provided with a positioning disc 32. In use, the dismounting side plate 8 is taken off through bolts, so that the plug-in column 31 at one end of the movable connecting rod 28 can be pulled out of the inner cavity, the dismounting work of the film covering cylinder is realized, and when installing, only the movable connecting rod 28 needs to be plugged in, the movable connecting rod 28 and the fixed connecting rod 29 can be positioned when rotating through cooperation of the limiting rod 33 and the limiting hole.
[0029] In actual application, the pulley 2 can slide on a slide rail (not shown in the figure) through the shaft embedded movable installation on the supporting side plate 1, the steel bar combing assembly 4 arranged can comb the steel bar, the partitioning and discharging assembly 5 is used to place the partition plate according to the required length size of the composite board after the combing is completed, the corresponding partition is formed, and the surface of the concrete is pulled out through the roughening treatment assembly 6 after the concrete is poured, finally the dismounting side plate is installed, and the detachable film covering device 9 is used for film covering treatment, the utility model has the advantages of simple structure, the film covering, roughening, combing and partitioning processes of the composite board are realized through integrated design, the occupied space of the required equipment is greatly reduced, the equipment switching is not needed, and the construction efficiency is improved.
[0030] Although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that can be understood by those skilled in the art.
Claims
1. A laminated, napped, combed, and partitioned integrated machine, characterized in that, The utility model provides a steel bar carding assembly, a partition material discharging assembly and a pulling hair processing assembly are arranged on the support side plate (1), the steel bar carding assembly is used for the carding of steel bar, the partition material discharging assembly is used for the material of the partition of the steel bar carding assembly, and the pulling hair processing assembly is used for the pulling hair of the steel bar carding assembly, and the steel bar carding assembly, the partition material discharging assembly and the pulling hair processing assembly are combined, so that the steel bar carding, the partition of the material and the pulling hair of the steel bar are realized simultaneously, and the efficiency is improved.
2. The film-coated and carded partitioning all-in-one machine according to claim 1, characterized in that, The steel bar carding assembly (4) includes an outer shell (10) fixed to the bottom of the cross plate (3), a first electric telescopic rod (11) is symmetrically installed on the inner top of the outer shell (10), the bottom ends of the first electric telescopic rod (11) are connected with a movable plate (12) slidingly arranged in the outer shell (10), the bottom of the outer shell (10) is provided with an opening, the bottom of the movable plate (12) is provided with a carding plate (13) extending out of the outer shell (10) through the opening, and a plurality of through grooves (14) are formed in the bottom of the carding plate (13).
3. The film-coated and carded partitioning all-in-one machine according to claim 2, characterized in that, The partition material discharging assembly (5) includes a storage box (15) fixed between the support side plates (1), a sealing plate (16) is detachably installed on the top of the storage box (15), and a plurality of partition plates (19) are arranged in the storage box (15).
4. The film-coated and carded partitioning all-in-one machine according to claim 3, characterized in that, One side of the storage box (15) is symmetrically provided with a second electric telescopic rod (17), one end of the second electric telescopic rod (17) is connected with a movable push plate (18) extending into the storage box (15), and the bottom of the storage box (15) is provided with a discharge port (20) away from the movable push plate (18).
5. The film-coated and carded partitioning all-in-one machine according to claim 4, characterized in that, The pulling hair processing assembly (6) includes an outer box (21) fixed between the support side plates (1), a lifting mounting plate (22) is slidingly arranged in the outer box (21), the bottom of the outer box (21) is provided with an opening, a bearing (23) is fixedly installed at the top center of the lifting mounting plate (22), the inner ring of the bearing (23) is connected with an adjusting threaded rotating rod (24) threaded through the top of the outer box (21).
6. The film-coated and carded partitioning all-in-one machine according to claim 5, characterized in that, The bottom of the lifting mounting plate (22) is movably provided with an inclined pulling hair blade (25) through a movable shaft, guide sliding grooves (26) are formed in the inner walls of the outer box (21), and guide sliding blocks (27) matched with the guide sliding grooves (26) are integrally connected to the two ends of the lifting mounting plate (22).
7. The film-coated and napped combing and dividing all-in-one machine according to claim 6, characterized in that, The detachable film covering device (9) comprises a movable connecting rod (28) and a fixed connecting rod (29), one end of the movable connecting rod (28) is integrally connected with a plug-in column (31), one end of the fixed connecting rod (29) is internally provided with an inner cavity matched with the plug-in column (31), the inner cavity is symmetrically provided with a limiting rod (33), one end of the plug-in column (31) is symmetrically provided with a limiting hole matched with the limiting rod (33), the other end of the fixed connecting rod (29) is connected with a driving motor (30), and the movable connecting rod (28) and the fixed connecting rod (29) are both fixedly provided with a positioning disc (32).