Phosphogypsum water-stable layer base mixing device capable of achieving rapid discharging
By introducing a spring vibration mechanism and photoelectric sensor control into the mixing device for phosphogypsum water-stabilized base layer, the problem of poor material feeding at the feed inlet was solved, enabling rapid feeding and uniform mixing, and improving the operational stability and efficiency of the equipment.
Patent Information
- Application Number
- CN202422727117.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2034-11-08
AI Technical Summary
In the existing technology, the material feeding at the feed inlet of the phosphogypsum water-stabilized base layer mixing device is not fast enough, which easily leads to accumulation and unstable equipment operation.
A rapid material feeding mixing device for phosphogypsum water-stabilized base layer was designed. A spring vibration mechanism is used to strike the bottom of the feed cylinder under the drive of a cam. Combined with a photoelectric sensor to control the discharge valve, the material is fed smoothly. The material is uniformly mixed through a stirring device and a screening mechanism.
It enables rapid material feeding and uniform mixing, improves the operational stability and efficiency of the equipment, and protects the equipment from the effects of material accumulation.
Smart Images

Figure CN223904215U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to building material production technical field especially is related to a phosphogypsum water stable layer base layer mixing device of quick unloading. BACKGROUND
[0002] Water stable layer is with graded broken stone as aggregate, uses a certain number of cementitious materials and enough mortar volume to fill the interstice of aggregate, and is paved and compacted according to the principle of embedding and extruding. Its compaction degree is close to the density, and the strength mainly relies on the embedding and extruding locking principle between broken stones, and at the same time, there is enough mortar volume to fill the interstice of aggregate. Its initial strength is high, and the strength increases quickly with the age, and thus it has high strength, good impermeability and frost resistance.
[0003] The utility model patent CN217318618U discloses a phosphogypsum water stable layer base layer vibration mixing device for municipal construction, but the material can still be stacked by inserting the dredging rod into the disc. UTILITY MODEL CONTENT
[0004] The utility model solves the technical problem that the material in the feed inlet is unloaded faster.
[0005] In order to solve the above technical problem, the utility model provides a phosphogypsum water stable layer base layer mixing device of quick unloading, which comprises a box body with a feed inlet and a discharge outlet, a stirring device horizontally rotating below the inside of the box body, a screening mechanism arranged above the stirring device, the stirring device comprising a rotating shaft, stirring blades arranged on the rotating shaft, cams arranged at both ends of the rotating shaft, the screening mechanism comprising a sliding rod moving on the surface of the cam, a feed cylinder arranged at the feed inlet, a perforated plate connected to the bottom of the feed cylinder, a horizontal plate fixedly arranged on the sliding rod, pins matching the holes of the perforated plate arranged on the horizontal plate, a spring vibration mechanism arranged on the horizontal plate, and the spring vibration mechanism being used for knocking the bottom of the perforated plate to facilitate the material in the feed cylinder to drop onto the screening mechanism.
[0006] In the preferred scheme, the spring vibration mechanism comprises a spring arranged on the horizontal plate and a knocking block arranged above the spring.
[0007] In the preferred scheme, a photoelectric sensor is arranged below the stirring device, a discharge valve is arranged at the discharge outlet, the photoelectric sensor is used for detecting the height of the material in the box body, a controller is further arranged in the system, the controller controls the discharge of the discharge valve according to the signal of the photoelectric sensor, the photoelectric sensor is arranged on the outside of the box body, an opening is arranged at the corresponding position of the side wall of the box body, a transparent plate is arranged at the opening, and the photoelectric sensor detects the material by passing through the transparent plate.
[0008] In the preferred scheme, the stirring device further comprises bearing seats arranged on both sides of the rotating shaft, a first sprocket arranged on the side of the rotating shaft extending out of the bearing seat, a support frame arranged on the outside of the box body, a motor arranged on the support frame, a second sprocket arranged on the output shaft of the motor, and the motor drives the stirring blade to stir through the chain arranged between the second sprocket and the first sprocket.
[0009] In the preferred scheme, the screening mechanism comprises a screen plate, a first guide hole and a second guide hole arranged on the screen plate, a guide shaft arranged on the side wall of the box body in the first guide hole, springs arranged on the guide shaft on the upper and lower sides of the screen plate, and a sliding rod sleeved in the second guide hole.
[0010] In the preferred scheme, a support is further arranged below the box body.
[0011] The phosphogypsum water-stable layer base mixing device has the advantages that the spring vibration mechanism is arranged below the horizontal plate, the spring vibration mechanism rebounds under the previous spring compression state during the descending process of the sliding rod driven by the cam, thereby reciprocating, knocking the knocking block above the spring against the bottom of the feeding cylinder, and the purpose of vibrating and discharging the materials in the feeding cylinder is achieved. BRIEF DESCRIPTION OF DRAWINGS
[0012] The utility model will be further described in connection with the drawings and examples:
[0013] Figure 1 is the front view structure diagram of the utility model embodiment;
[0014] Figure 2 is the enlarged structure diagram of the vibration mechanism of the utility model embodiment;
[0015] Figure 3 is the photoelectric sensor installation structure diagram of the utility model embodiment;
[0016] Figure 4 is the screen plate guide hole part installation enlarged view of the utility model embodiment;
[0017] Figure 5 is the structure diagram of the utility model embodiment fixed ring;
[0018] Figure 6 is the multiple hole plate overhead structure diagram of the utility model embodiment.
[0019] Reference numerals: Box 21; Opening 211; Photoelectric sensor 22; Transparent plate 23; Feed cylinder 24; Perforated plate 25; Horizontal plate 26; Pin 27; Discharge valve 28; Support 29; Stirring device 3; Rotating shaft 31; Stirring blade 32; Cam 33; Bearing seat 34; First sprocket 35; Support frame 36; Motor 37; Second sprocket 38; Screening mechanism 4; Screen plate 41; First guide hole 411; Second guide hole 412; Sliding rod 42; Guide shaft 43; Second spring 44; Fixing ring 45; Vibration mechanism 5; First spring 51; Striking block 52. Detailed Implementation
[0020] Please see Figures 1-6 As shown, this application provides a technical solution: a rapid feeding phosphogypsum water-stabilized base layer mixing device, including a box 21 with an inlet and an outlet, a horizontally rotating stirring device 3 located below the box 21, and a screening mechanism 4 located above the stirring device 3. The stirring device 3 includes a rotating shaft 31, stirring blades 32 on the rotating shaft 31, and cams 33 at both ends of the rotating shaft 31. The screening mechanism 4 includes a sliding rod 42 that moves on the surface of the cam 33. A feeding cylinder 24 is also provided at the inlet. A perforated plate 25 is connected to the bottom of the feeding cylinder 24. A horizontal plate 26 is also fixed on the sliding rod 42. Pins 27 that match the holes on the perforated plate 25 are provided on the horizontal plate 26. A spring vibration mechanism 5 is also provided on the horizontal plate 26. The spring vibration mechanism 5 is used to strike the bottom of the perforated plate 25 to facilitate the material in the feeding cylinder 24 falling onto the screening mechanism 4.
[0021] The principle of the spring vibration mechanism 5 is that when the pin 27 is inserted into the perforated plate 25, the spring vibration mechanism 5 is compressed at the same time. When the pin 27 retracts downward, the spring vibration mechanism 5 reciprocates under the action of the spring, thereby striking the bottom of the perforated plate 25, making it easier for the material in the feed cylinder 24 to fall onto the screening mechanism 4 below.
[0022] In a preferred embodiment, the spring vibration mechanism includes a first spring 51 disposed on the horizontal plate 26 and a striking block 52 disposed above the first spring 51.
[0023] The striking block 52 can be made of plastic to reduce the resistance of the spring after compression and rebound. In a preferred embodiment, a photoelectric sensor 22 is provided below the stirring device 3, and a discharge valve 28 is provided at the discharge port. The photoelectric sensor 22 is used to detect the height of the material inside the box 21. A controller is also provided in the system. The controller controls the discharge valve 28 to discharge material according to the signal of the photoelectric sensor 22. The photoelectric sensor 22 is located on the outside of the box 21, and an opening 211 is provided at the corresponding position on the side wall of the box 21. A transparent plate 23 is provided at the opening 211. The light from the photoelectric sensor 22 passes through the transparent plate 23 to detect the material.
[0024] Because the photoelectric sensor 22 is arranged below the cam 33, when the material height reaches the detecting position of the photoelectric sensor 22, the controller controls the discharge valve 28 to open to discharge the material, so that the material height in the box 21 cannot be stacked to the position of the cam 33, and the material has no influence on the movement of the cam, thus playing a role of protecting the equipment.
[0025] The photoelectric sensor 22 can be a diffuse reflection type sensor, and the transparent plate 23 can be glass or organic glass.
[0026] In the preferred embodiment, the stirring device 3 further comprises bearing seats 34 arranged on both sides of the rotating shaft 31, a first chain wheel 35 arranged on the side of the rotating shaft 31 extending out of the bearing seat 34, a support frame 36 arranged on the outside of the box 21, a motor 37 arranged on the support frame 36, and a second chain wheel 38 arranged on the output shaft of the motor 37, wherein the motor 37 drives the stirring blade 32 to stir through the chain arranged between the second chain wheel 38 and the first chain wheel 35.
[0027] In the preferred embodiment, the screening mechanism 4 comprises a screening plate 41, a first guide hole 411 and a second guide hole 412 arranged on the screening plate 41, a guide shaft 43 arranged on the side wall of the box 21 in the first guide hole 411, a second spring 44 arranged on the guide shaft 43 on the upper and lower sides of the screening plate 41, and a sliding rod 42 sleeved in the second guide hole 412.
[0028] The fixed ring 45 is arranged on the sliding rod 42 and has a hole in the inside, a notch beside the hole, and a screw arranged on one side of the fixed ring 45 to lock the position of the fixed ring 45, so as to conveniently move the position of the fixed ring 45 and adjust the compression degree of the spring of the screening plate 41, thus allowing the screening plate 41 to discharge within a suitable vibration range.
[0029] The fixed ring 45 is arranged on the sliding rod 42 and has a hole in the inside, a notch beside the hole, and a screw arranged on one side of the fixed ring 45 to lock the position of the fixed ring 45, so as to conveniently move the position of the fixed ring 45 and adjust the compression degree of the spring of the screening plate 41, thus allowing the screening plate 41 to discharge within a suitable vibration range.
[0030] The pin 27 is inserted into the hole of the multi-hole plate 25 when moving upward and is withdrawn from the hole of the multi-hole plate 25 when moving downward, thus conveniently discharging the material in the feeding cylinder 24 into the box 21.
[0031] In the preferred embodiment, a support 29 is further arranged below the box 21.
[0032] The above-mentioned embodiments are only preferred technical solutions of the present application, and should not be regarded as limiting the present application, and the protection scope of the present application should be the technical solutions recited in the claims, including the equivalent replacement solutions of the technical features recited in the claims as the protection scope. That is, the equivalent replacement improvements within the scope are also within the protection scope of the present application.
Claims
1. A quick discharging phosphogypsum water stable layer base mixing device, characterized in that, The utility model provides a kind of screening mechanism and stirring device for material, including the box (21) with feed inlet and discharge outlet, be arranged in the stirring device (3) of horizontal rotation inside box (21) below, be arranged in the screening mechanism (4) of stirring device (3) above, stirring device (3) includes rotating shaft (31), be arranged on stirring blade (32) of rotating shaft (31), cam (33) is equipped at the both ends of rotating shaft (31), screening mechanism (4) includes the sliding rod (42) of cam (33) surface movement, feed cylinder (24) is further equipped at feed inlet;Perforated plate (25) is connected at the bottom of feed cylinder (24);Sliding rod (42) is further fixed with horizontal plate (26) on it, insert pin (27) is equipped on horizontal plate (26) and matches the hole site on perforated plate (25), spring vibration mechanism (5) is further equipped on horizontal plate (26), and spring vibration mechanism (5) is used to knock the bottom of perforated plate (25), facilitate that material in feed cylinder (24) falls on screening mechanism (4).
2. The quick discharging phosphogypsum water-stable layer base mixing device according to claim 1, characterized in that: Spring vibration mechanism includes the first spring (51) being arranged on horizontal plate (26), and knocking block (52) being arranged above the first spring (51).
3. The quick discharging phosphogypsum water-stable layer base mixing device according to claim 1, characterized in that: Photoelectric sensor (22) is equipped below stirring device (3), and unloading valve (28) is equipped at discharge outlet, and photoelectric sensor (22) is used to detect the height of material in the inside of box (21), and controller is further equipped in system, and controller controls unloading valve (28) to unload according to the signal of photoelectric sensor (22), and photoelectric sensor (22) is arranged on the outside of box (21), and opening (211) is equipped at the corresponding position of the side wall of box (21), and transparent plate (23) is equipped at opening (211), and photoelectric sensor (22) detects material by the light of passing through transparent plate (23).
4. The quick discharging phosphogypsum water-stable layer base mixing device according to claim 1, characterized in that: Stirring device (3) further includes bearing seat (34) being arranged on the both sides of rotating shaft (31), and first sprocket (35) is equipped on the side of rotating shaft (31) and projects bearing seat (34), and support frame (36) is equipped on the outside of box (21), and motor (37) is equipped on support frame (36), and second sprocket (38) is equipped on the output shaft of motor (37), and motor (37) drives stirring blade (32) to stir by the chain being arranged in second sprocket (38) and first sprocket (35).
5. The quick discharging phosphogypsum water-stable layer base mixing device according to claim 1, characterized in that: Screening mechanism (4) includes sieve plate (41), and first guide hole (411) and second guide hole (412) are equipped on sieve plate (41), and guide shaft (43) is installed on the side wall of box (21) in first guide hole (411), and second spring (44) is equipped on the both sides of guide shaft (43) on sieve plate (41), and sliding rod (42) is sleeved in second guide hole (412);Fixed ring (45) is equipped on the sliding rod (42) below second guide hole (412).
6. The quick discharging phosphogypsum water-stable layer base mixing device according to claim 1, characterized in that Support (29) is further equipped below box (21).
Citation Information
Patent Citations
Phosphogypsum water stable layer base layer vibration mixing device for municipal construction
CN217318618U