Anti-volatilization type iodophor cotton ball quantitative filling system
The anti-volatile iodine-containing cotton ball quantitative filling system uses a servo motor and ball core rotation to control the quantitative filling of iodine solution, solving the problem of inaccurate filling volume of iodine-containing cotton balls in the existing technology. It achieves precise filling and continuous feeding, improving the consistency of disinfection effect and resource utilization.
Patent Information
- Application Number
- CN202520660278.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-04-09
AI Technical Summary
Existing technology cannot accurately control the amount of iodine solution injected during the filling process of iodine-sodium cotton balls, resulting in inconsistent disinfection effects of iodine solutions of different viscosities in different application scenarios and potentially leading to waste of the solution.
The system employs a non-volatile iodine-containing cotton ball quantitative filling system. A servo motor drives the rotating disk and the ball core to control the quantitative filling of iodine solution. Combined with a collection component, it prevents liquid dripping and achieves continuous feeding and quantitative filling.
It achieves precise quantitative filling of iodine solution, reduces evaporation and waste of solution, and ensures consistent disinfection effect and efficient filling process.
Smart Images

Figure CN223905348U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to medical processing equipment technical field especially relates to prevent volatile formula iodophor cotton ball quantitative filling system. BACKGROUND
[0002] Iodophor cotton ball is a kind of common medical supplies, mainly used for skin disinfection and wound treatment, it is composed of cotton ball and iodophor solution, wherein cotton ball is used as carrier, and iodophor solution has strong bactericidal effect, and iodophor is a broad-spectrum bactericide, can effectively kill bacteria, virus, fungi and various microorganisms, compared with traditional iodine liquor, iodophor has better stability and less irritation, so it is widely used in medical field, and the use method of iodophor cotton ball is simple and convenient, usually only needs to immerse cotton ball in iodophor solution, and gently wipes the skin area needing disinfection, it is suitable for various occasions, such as skin disinfection before operation, small wound cleaning treatment and surface disinfection of medical equipment etc.
[0003] The existing iodophor cotton ball is filled, usually relies on fixed time or stroke to control filling amount, this mode is prone to error when dealing with iodophor liquid of different viscosity or complex working condition, cannot accurately control the filling amount of iodophor liquid according to use scene, so that the iodophor liquid content contacted by iodophor cotton ball in each iodophor bottle can be different, which not only affects the consistency of disinfection effect, but also can cause liquid medicine waste. UTILITY MODEL CONTENT
[0004] The utility model aims at: in order to solve the problem that when iodophor cotton ball is filled with iodophor liquid, the filling amount cannot be controlled, and the volatile iodophor cotton ball quantitative filling system is provided.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] The volatile iodophor cotton ball quantitative filling system includes rack and bearing table, and the rack is equipped with the filling mechanism that can fill iodophor liquid to iodophor cotton ball quantitatively;
[0007] The filling mechanism includes electric telescopic handle fixedly installed on the rack, the output end of the electric telescopic handle is fixedly installed with tray, one side of the rack is fixedly installed with liquid storage tank, the liquid storage tank is equipped with quantitative component that can quantitatively discharge iodophor liquid, and the rack is also equipped with collection component that can prevent iodophor liquid from dripping;
[0008] It further includes rotating mechanism assembled on the rack, the rotating mechanism includes servo motor fixedly installed on the rack, the output end of the servo motor is fixedly installed with rotating disc, the bearing table is inserted on the rotating disc, and the bearing table is equipped with fixing component that can fix iodophor bottle.
[0009] As a further description of the above technical solutions:
[0010] The quantitative assembly comprises a liquid inlet pipe communicated and arranged on the bottom of the liquid storage tank, a shell fixedly arranged on one side of the liquid inlet pipe, a liquid outlet pipe fixedly arranged at the bottom end of the shell, a ball core rotatably arranged in the shell, and a channel arranged in the ball core.
[0011] As a further description of the above technical solutions:
[0012] The channel is communicated with the liquid inlet pipe and the liquid outlet pipe, the top end of the tray is provided with a through hole, and the bottom end of the bearing table is fixedly provided with a plug rod with the same size as the through hole.
[0013] As a further description of the above technical solutions:
[0014] The collecting assembly comprises a chute arranged on the rack, a lifting frame slidably connected to the chute, a rotating plate rotatably connected to the rack, and a collecting box inserted into one side of the rotating plate.
[0015] As a further description of the above technical solutions:
[0016] One side of the lifting frame is provided with an inclined surface, and the collecting box is located at the bottom end of the liquid outlet pipe.
[0017] As a further description of the above technical solutions:
[0018] The fixing assembly comprises a plurality of moving grooves arranged on the bearing table, a clamping plate slidably connected to the moving grooves, a vertical plate fixedly arranged on the bearing table, and a spring fixedly arranged between the vertical plate and the clamping plate.
[0019] As described above, due to the adoption of the above technical solutions, the beneficial effects of the present application are:
[0020] 1. The quantitative assembly is arranged, the ball core is controlled to rotate through the driving mechanism, the internal channel is aligned or staggered with the liquid inlet pipe and the liquid outlet pipe through the rotating ball core, the iodophor liquid is controlled to be quantitatively filled and volatilization is reduced, the liquid flow reaches the maximum when the channel is completely aligned with the liquid inlet pipe and the liquid outlet pipe; on the contrary, when the channel is partially aligned or staggered, the flow is correspondingly reduced; the collecting box is arranged at the bottom of the liquid outlet pipe, and the iodophor liquid remaining in the liquid outlet pipe can be prevented from dropping onto the rack.
[0021] 2. Through the setting of the rotating mechanism, the iodophor bottle is inserted between the two clamping plates, the clamping plates are pushed to clamp and fix the iodophor bottle through the reaction force of the spring, then the servo motor is started to drive the rotating disc to rotate, so that the fixed iodophor bottle rotates towards the liquid outlet pipe, then a new iodophor bottle is placed on the other bearing table for fixation, and the conveying is repeatedly carried out, so that the continuous feeding is realized. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 An overall schematic view is shown according to an embodiment of the present application;
[0023] Figure 2 A filling mechanism schematic view is shown according to an embodiment of the present application;
[0024] Figure 3 A quantitative assembly schematic view is shown according to an embodiment of the present application;
[0025] Figure 4 A cross-sectional view of the shell is shown according to an embodiment of the present application;
[0026] Figure 5 A collection assembly schematic view is shown according to an embodiment of the present application;
[0027] Figure 6 A rotating mechanism schematic view is shown according to an embodiment of the present application.
[0028] LEGEND:
[0029] 10, rack;
[0030] 20, bearing table;
[0031] 30, filling mechanism; 31, electric telescopic rod; 32, tray; 33, liquid storage tank; 34, quantitative assembly; 341, liquid inlet pipe; 342, shell; 343, liquid outlet pipe; 344, ball core; 345, channel; 35, collection assembly; 351, chute; 352, lifting frame; 353, rotating plate; 354, collection box;
[0032] 40, rotating mechanism; 41, servo motor; 42, rotating disc; 43, fixing assembly; 431, moving groove; 432, clamping plate; 433, vertical plate; 434, spring. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0034] As shown in Figure 1 - Figure 6 The utility model provides: volatile formula iodophor cotton ball quantitative filling system, including frame 10 and bearing platform 20, bearing platform 20 is placed with the iodophor bottle (not marked in the drawing) of the iodophor cotton ball, the inside of iodophor bottle is filled with cotton ball, frame 10 is assembled with the filling mechanism 30 of the iodophor cotton ball quantitative filling iodophor liquid,
[0035] Filling mechanism 30 includes electric telescopic handle 31 fixedly installed on frame 10, the output end of electric telescopic handle 31 is fixedly installed with tray 32, and tray 32 can be driven to ascend and descend through electric telescopic handle 31, one side of frame 10 is fixedly installed with liquid storage tank 33, the inside of liquid storage tank 33 has iodophor liquid, and liquid storage tank 33 is assembled with quantitative assembly 34 that can quantitatively discharge iodophor liquid, frame 10 is still assembled with collection assembly 35 that can prevent iodophor liquid from dripping.
[0036] Still including the rotating mechanism 40 assembled on frame 10, rotating mechanism 40 includes servo motor 41 fixedly installed on frame 10, the output end of servo motor 41 is fixedly installed with rotating disc 42, and rotating disc 42 can be driven to rotate through servo motor 41, bearing platform 20 is inserted on rotating disc 42, and bearing platform 20 is assembled with fixing assembly 43 that can fix the iodophor bottle, and the fixing assembly 43 can prevent the iodophor bottle from deviating when moving.
[0037] As shown in Figure 4 Quantitative assembly 34 includes liquid inlet pipe 341 communicated and arranged at the bottom of liquid storage tank 33, one side of liquid inlet pipe 341 is fixedly installed with shell 342, the bottom end of shell 342 is fixedly installed with liquid outlet pipe 343, ball core 344 is rotatably installed in the inside of shell 342, passageway 345 is arranged in the inside of ball core 344, driving mechanism is arranged on one side of ball core 344, ball core 344 can be controlled to rotate through driving mechanism, and the inside passageway 345 is aligned or staggered between liquid inlet pipe 341 and liquid outlet pipe 343 through the rotating ball core 344 to control the quantitative perfusion of iodophor liquid and reduce volatilization.
[0038] Further details, the channel 345 and the liquid inlet pipe 341 and the liquid outlet pipe 343 between the communication, when the ball core 344 rotates, its internal channel 345 completely aligns the liquid inlet pipe 341 and the liquid outlet pipe 343, the liquid flow reaches the maximum; Conversely, when the channel 345 partially aligns or misaligns, the flow is reduced accordingly, the tray 32 top end is provided with a through hole, the bottom end of the bearing table 20 is fixedly installed with the plug rod with the same size as the through hole, after the tray 32 rises, the through hole on the top of the tray 32 will be clamped with the plug rod on the bottom of the bearing table 20, so that the bearing table 20 will not appear offset or shaking when the tray 32 lifts the bearing table 20.
[0039] As shown in Figure 5 The collection assembly 35 includes a chute 351 opened on the rack 10, the chute 351 is slidably connected with the lifting frame 352, the rack 10 is rotatably connected with the rotating plate 353, one side of the rotating plate 353 is inserted with the collection box 354, the collection box 354 can be detached on the rotating plate 353, after the bearing table 20 rises, it will contact with the bottom end of the lifting frame 352 and drive the lifting frame 352 to rise, at this time, the inclined surface of the lifting frame 352 first contacts with the rotating plate 353, thereby extruding the rotating plate 353, so that the rotating plate 353 drives the collection box 354 to move away from the bottom of the liquid outlet pipe 343, with the rising of the bearing table 20, the liquid outlet pipe 343 can be inserted into the bottle mouth of the iodophor bottle to fill the iodophor liquid, after filling is completed, the bearing table 20 descends, at this time, the lifting frame 352 descends through its own gravity, and the rotating plate 353 drives the collection box 354 to reset through the torsional spring, so that the collection box 354 is located at the bottom of the liquid outlet pipe 343 again, preventing the residual iodophor liquid from dropping at the liquid outlet pipe 343.
[0040] Further details, one side of the lifting frame 352 is provided with an inclined surface, the inclined surface on the lifting frame 352 can extrude the rotating plate 353, so that the rotating plate 353 can rotate, and a torsional spring is fixedly installed at the connection between the rotating plate 353 and the rack 10, the rotating plate 353 can reset through the torsional spring, and the collection box 354 is located at the bottom of the liquid outlet pipe 343.
[0041] As shown in Figure 6 The fixed assembly 43 includes a plurality of moving grooves 431 opened on the bearing table 20, the moving grooves 431 are slidably connected with the clamping plates 432, the bearing table 20 is fixedly installed with the vertical plate 433, the vertical plate 433 and the clamping plates 432 are fixedly installed with the springs 434, by inserting the iodophor bottle between the two clamping plates 432, the clamping plates 432 are driven to clamp and fix the iodophor bottle through the reaction force of the springs 434.
[0042] Working principle: in use, the iodophor bottle is inserted between the two clamping plates 432, and the clamping plates 432 are pushed to clamp and fix the iodophor bottle through the reaction force of the spring 434, then the servo motor 41 is started to drive the rotating disc 42 to rotate, so that the fixed iodophor bottle rotates towards the liquid outlet pipe 343, then a new iodophor bottle is placed on the other bearing table 20 for fixation, and the above steps are repeated to realize continuous feeding;
[0043] When the iodophor bottle moves to below the liquid outlet pipe 343, the electric telescopic rod 31 is started to drive the tray 32 to rise, and the through hole at the top of the tray 32 is clamped with the insertion rod at the bottom of the bearing table 20, so that the bearing table 20 does not deviate or shake when the tray 32 lifts the bearing table 20;
[0044] Meanwhile, after the bearing table 20 rises, it contacts the bottom end of the lifting frame 352 and drives the lifting frame 352 to rise, and the inclined surface of the lifting frame 352 first contacts the rotating plate 353, thereby extruding the rotating plate 353, so that the rotating plate 353 drives the collection box 354 to move away from the bottom of the liquid outlet pipe 343, and the liquid outlet pipe 343 can extend into the bottle mouth of the iodophor bottle as the bearing table 20 rises;
[0045] Then the ball core 344 is controlled to rotate by the driving mechanism, and the internal channel 345 is aligned or staggered with the liquid inlet pipe 341 and the liquid outlet pipe 343 through the rotating ball core 344 to control the quantitative pouring of iodophor liquid into the iodophor bottle and reduce volatilization;
[0046] After the filling is completed, the bearing table 20 descends, the lifting frame 352 descends through its own gravity, and the rotating plate 353 drives the collection box 354 to reset through the torsional spring, so that the collection box 354 is located at the bottom end of the liquid outlet pipe 343 again, preventing the residual iodophor liquid at the liquid outlet pipe 343 from dropping.
[0047] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A system for the quantitative filling of non-volatile iodophor cotton balls, comprising a frame (10) and a support table (20), characterized in that, The rack (10) is provided with a filling mechanism (30) capable of quantitatively filling iodophor liquid into iodophor cotton balls; The filling mechanism (30) comprises a motor-driven telescopic rod (31) fixedly installed on the rack (10), the output end of the motor-driven telescopic rod (31) is fixedly installed with a tray (32), one side of the rack (10) is fixedly installed with a liquid storage tank (33), the liquid storage tank (33) is provided with a quantitative assembly (34) capable of quantitatively discharging iodophor liquid, and the rack (10) is further provided with a collection assembly (35) capable of preventing iodophor liquid from dripping. Further comprising a rotating mechanism (40) assembled on the rack (10), the rotating mechanism (40) comprises a servo motor (41) fixedly installed on the rack (10), the output end of the servo motor (41) is fixedly installed with a rotating disc (42), the bearing table (20) is inserted on the rotating disc (42), and the bearing table (20) is provided with a fixing assembly (43) capable of fixing iodophor bottles.
2. The system of claim 1, wherein, The quantitative assembly (34) comprises a liquid inlet pipe (341) communicated and arranged at the bottom of the liquid storage tank (33), one side of the liquid inlet pipe (341) is fixedly installed with a shell (342), the bottom end of the shell (342) is fixedly installed with a liquid outlet pipe (343), and the inside of the shell (342) is rotatably installed with a ball core (344).
3. The system of claim 2, wherein the system further comprises a cap for the container. The channel (345) is communicated with the liquid inlet pipe (341) and the liquid outlet pipe (343), the top end of the tray (32) is provided with a through hole, and the bottom end of the bearing table (20) is fixedly installed with a plug rod with the same size as the through hole.
4. The system of claim 2, wherein the system further comprises a cap for the container. The collection assembly (35) comprises a chute (351) arranged on the rack (10), the chute (351) is slidably connected with a lifting frame (352), the rack (10) is rotatably connected with a rotating plate (353), and one side of the rotating plate (353) is inserted with a collection box (354).
5. The system of claim 4, wherein the system further comprises a cap for the container. One side of the lifting frame (352) is provided as an inclined surface, and the collection box (354) is located at the bottom end of the liquid outlet pipe (343).
6. The system of claim 1, wherein the system further comprises a cap for the container. The fixing assembly (43) comprises a plurality of moving grooves (431) arranged on the bearing table (20), the moving grooves (431) are slidably connected with clamping plates (432), the bearing table (20) is fixedly installed with a vertical plate (433), and the vertical plate (433) and the clamping plates (432) are fixedly installed with springs (434).