Continuous counterweight packaging automation device

Abstract

The utility model discloses a continuous counter weight packaging automation device, which belongs to the technical field of automation control, and is characterized by comprising a first rack, a support frame is arranged on the right side of the first rack, a proportioning component is arranged at the top of the support frame, a second rack is arranged on the left side of the first rack, and the second rack is arranged on the right side of the second rack. And an auxiliary assembly is arranged at the top of the second rack, the proportioning assembly comprises a fixing frame connected to the top of the supporting frame in a bolting mode, and a driving motor is connected to the right side of the fixing frame in a bolting mode. The problems that in the prior art, the product quality is affected due to inaccurate balance weight due to the fact that products with insufficient weight are inconveniently and accurately added, the balance weight precision is affected, impurities in the products are inconveniently filtered, the impurities are mixed into the subsequent packaging link, and the purity and the quality stability of the products are affected are solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic control technical field, especially relate to a continuous counterweight packaging automation device. BACKGROUND

[0002] With the development of global economic integration, the market competition of various industries is increasingly fierce, enterprises need to continuously improve production efficiency, reduce production cost, improve product quality to enhance their competitiveness, the traditional counterweight packaging mode is mostly manual operation or semi-automatic operation, which needs to consume a lot of time and manpower, not only slow, but also prone to fatigue and error, resulting in low production efficiency, which is difficult to meet the demand of large-scale production and high-quality products.

[0003] The yarn cylinder is the most common tool in the textile industry, which plays a crucial role in winding, storing and conveying yarn. Existing yarn cylinder production enterprises need to package yarn cylinders during production and sales. However, the existing production packaging process requires manual counterweight packaging of yarn cylinders. Manual counterweighting of yarn cylinders has poor accuracy, cannot ensure the weight of the packed yarn cylinder, and cannot ensure that the weights of the yarn cylinders in the packaging box are the same. The size head conversion operation after counterweighting is complex, labor-intensive, and low in work efficiency.

[0004] The existing patent (publication number: CN208994005U) is an automatic intelligent counterweight production line for yarn cylinders. It is provided with a first discharge chute, a second discharge chute and a third discharge chute. A guide plate is provided on the inner wall of the right end of the fixed frame. Feed grooves are provided on the guide plate at equal intervals from front to back. Pushing cylinders are installed on the inner wall of the fixed frame at equal intervals from front to back. The top end of the pushing cylinder is installed on the pushing plate through a flange. This solves the problem of manual counterweight packaging of yarn cylinders during production and packaging, poor accuracy of manual counterweighting of yarn cylinders, inability to ensure the weight of the packed yarn cylinder, and inability to ensure that the weights of the yarn cylinders in the packaging box are the same. The operation is complex, labor-intensive, and low in work efficiency.

[0005] To solve the above problems, the existing patent provides a solution. The existing continuous counterweight packaging automation device cannot accurately add weight to the product when the weight of the product does not meet the requirements, which affects the product quality and the accuracy of the counterweight. In addition, it is not convenient to filter impurities in the product, which affects the purity and quality stability of the product.

[0006] Therefore, a continuous counterweight packaging automation device is proposed. Utility model content

[0007] The utility model discloses a purpose lies in, provide a kind of continuous counterweight packaging automation device, can solve the weight of the product of existing continuous counterweight packaging automation device when detecting does not meet the requirement, it is not convenient to carry out accurate addition to the product of insufficient weight, it will be due to inaccurate counterweight and influence product quality problem, to affect the precision of counterweight, and it is not convenient to filter the impurity in product, lead to its impurity mixes subsequent packaging link, influence the problem of purity and quality stability of product.

[0008] To realize the above-mentioned purpose, the utility model provides the following technical scheme: a kind of continuous counterweight packaging automation device, including first rack, the right side of the first rack is provided with support frame, the top of the support frame is provided with proportioning component, the left side of the first rack is provided with second rack, the top of the second rack is provided with auxiliary assembly;

[0009] The proportioning component includes the fixed frame bolted to the top of the support frame, the right side of the fixed frame is bolted with a driving motor, the output end of the driving motor is fixedly connected with a lead screw, the outside of the lead screw is threadedly connected with a moving block, the left side of the moving block is fixedly connected with a connecting rod, the front side of the connecting rod is provided with a distributor, the top of the support frame is bolted with a storage tank, the top of the storage tank is bolted with a delivery pump, the inlet end of the delivery pump is communicated with the storage tank, the output end of the delivery pump is communicated with a delivery pipe, and the delivery pipe is communicated with the distributor.

[0010] Preferably, the auxiliary assembly includes a motor body bolted to the outside of the second rack, the output end of the motor body is fixedly connected with a driving roller, the inside of the second rack is movably connected with a driven support roller, and the bottom of the second rack is bolted with an auxiliary frame.

[0011] Preferably, the inside of the auxiliary frame is bolted with a filter plate, and the bottom of the auxiliary frame is slidably connected with a collection box.

[0012] Preferably, the outside of the auxiliary frame is provided with a clamping groove, the inside of the clamping groove is clamped with a clamping block, and the inside of the clamping block is fixedly connected with a baffle.

[0013] Preferably, the front side of the first rack is provided with a third rack, the inside of the third rack is bolted with a conveying belt, and the top of the third rack is provided with an automatic packaging machine body.

[0014] Preferably, the inside of the first rack is bolted with a belt scale, the top of the first rack is provided with a weighing signboard, the right side of the first rack is bolted with a control box, and the outside of the control box is bolted with a communication module.

[0015] Preferably, the top of the second rack is bolted with a fixing seat, and the top of the fixing seat is bolted with a laser sensor.

[0016] Preferably, the right side of the second rack is bolted with a guide block, and the inside of the guide block is movably connected with a guide roller.

[0017] Compared with the prior art, the utility model has the beneficial effects that:

[0018] 1、The application can accurately control the amount of extraction from the storage tank and addition to the product according to the weighing data of the belt scale through the proportioning assembly, so as to ensure that the addition amount of each raw material meets the strict production formula requirement, stabilize the product performance, ensure the product quality, avoid product quality fluctuation caused by proportioning error, reduce the generation of defective products, and improve the overall product quality.

[0019] 2、The application can realize stable conveying of the product through the auxiliary assembly, ensure smooth circulation of the product on the production line, effectively remove impurities in the product, improve the product purity, avoid the influence of impurities on subsequent packaging and product quality, and ensure the purity and safety of the product. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is an overall structural diagram of a continuous proportioning packaging automation device of the utility model;

[0021] Figure 2 It is a sectional view of the proportioning assembly of the utility model;

[0022] Figure 3 It is a split schematic view of the auxiliary assembly of the utility model;

[0023] Figure 4 It is a structural schematic view of the first rack of the utility model;

[0024] Figure 5 It is a structural schematic view of the third rack of the utility model;

[0025] Figure 6 It is an enlarged view of A in the utility model; Figure 1

[0026] Figure 7 It is an enlarged view of B in the utility model. Figure 1

[0027] ​​In the figure, 1, first rack; 2, support frame; 3, second rack; 4, proportioning assembly; 401, fixed frame; 402, drive motor; 403, screw rod; 404, moving block; 405, connecting rod; 406, distributor; 407, storage tank; 408, conveying pump; 409, conveying pipe; 5, auxiliary assembly; 501, motor body; 502, drive roller; 503, driven support roller; 504, auxiliary frame; 505, filter plate; 506, collection box; 507, clamping groove; 508, clamping block; 509, baffle; 6, third rack; 7, conveying belt; 8, automatic packaging machine body; 9, belt scale; 10, weighing signboard; 11, control box; 12, communication module; 13, fixed seat; 14, laser sensor; 15, guide block; 16, guide roller. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0029] Please refer to Figures 1-7 The utility model provides technical scheme:

[0030] A continuous counterweight packaging automation device, including first rack 1, the right side of first rack 1 is provided with support frame 2, the top of support frame 2 is provided with proportioning assembly 4, and the left side of first rack 1 is provided with second rack 3, and the top of second rack 3 is provided with auxiliary assembly 5;

[0031] Proportioning assembly 4 includes fixed frame 401 that is bolted to the top of support frame 2, drive motor 402 is bolted to the right side of fixed frame 401, the output end of drive motor 402 is fixedly connected with screw rod 403, the outer side of screw rod 403 is threadedly connected with moving block 404, the left side of moving block 404 is fixedly connected with connecting rod 405, the front side of connecting rod 405 is provided with distributor 406, the top of support frame 2 is bolted with storage tank 407, the top of storage tank 407 is bolted with conveying pump 408, the inlet end of conveying pump 408 is communicated with storage tank 407, the output end of conveying pump 408 is communicated with conveying pipe 409, and conveying pipe 409 is communicated with distributor 406.

[0032] In the embodiment, the driving motor 402 is started, then the driving motor 402 drives the screw rod 403 to rotate, then the screw rod 403 drives the moving block 404 to move linearly along the axial direction, then the moving block 404 drives the distributor 406 to accurately displace to above the second weighing area under the guidance of the fixed frame 401, and meanwhile, the control system accurately controls the conveying pump 408 on the storage tank 407 to extract the product from the storage tank 407 according to the product shortage, and the product is sent to the distributor 406 through the conveying pipe 409, and the distributor 406 uniformly adds the product to the product below according to the instruction of the control system, so as to realize accurate weight matching.

[0033] Specifically, as shown in Figure 3 The auxiliary assembly 5 includes a motor body 501 attached to the outer side of the second rack 3, the output end of the motor body 501 is fixedly connected with a driving roller 502, the inner side of the second rack 3 is movably connected with a driven support roller 503, and the bottom of the second rack 3 is attached with an auxiliary frame 504.

[0034] Specifically, as shown in Figure 3 The inside of the auxiliary frame 504 is attached with a filter plate 505, and the bottom of the auxiliary frame 504 is slidably connected with a collection box 506.

[0035] Specifically, as shown in Figure 3 The outer side of the auxiliary frame 504 is provided with a clamping groove 507, the clamping groove 507 is attached with a clamping block 508, and the inner side of the clamping block 508 is fixedly connected with a baffle 509.

[0036] In the embodiment, the motor body 501 is started, then the motor body 501 drives the driving roller 502 to rotate, then the product conveying channel is formed by cooperating the driving roller 502 with the driven support roller 503, so that the product moves forward between the rollers, then the impurities in the product fall into the filter plate 505 in the auxiliary frame 504 between the driven support rollers 503, then the filter plate 505 screens out the impurities by virtue of the specific pore size or filter medium, and the filtered impurities fall into the collection box 506, when the collection box 506 needs to be cleaned, the clamping block 508 and the baffle 509 in the clamping groove 507 of the auxiliary frame 504 are extracted, so that the collected objects can be conveniently handled, the product conveying path is ensured to be clean, the interference of the impurities on the subsequent process is avoided, and the product quality is ensured.

[0037] Specifically, as shown in Figure 1 , Figure 5 The front side of the first rack 1 is provided with a third rack 6, the inner side of the third rack 6 is attached with a conveying belt 7, and the top of the third rack 6 is provided with an automatic packaging machine body 8.

[0038] Specifically, as shown in Figure 4As shown, the inner side of the first rack 1 is bolted with a belt scale 9, the top of the first rack 1 is provided with a weighing mark plate 10, the right side of the first rack 1 is bolted with a control box 11, and the outer side of the control box 11 is bolted with a communication module 12.

[0039] In the embodiment: by setting the third rack 6, the conveying belt 7 and the automatic packaging machine body 8, the product processed by the front proportioning assembly 4 and the auxiliary assembly 5 is conveyed to the conveying belt 7 of the third rack 6, then the conveying belt 7 stably operates under the drive of the motor, then the product is transported to the automatic packaging machine body 8 at the set speed and direction, then the automatic packaging machine body 8 works according to the pre-set packaging program after receiving the product, the packaging material is packaged around the product, and finally the packaging operation is completed to form the finished product, by setting the belt scale 9, the weighing mark plate 10, the control box 11 and the communication module 12, during the conveying of the product on the first rack 1, then the belt scale 9 continuously detects the weight of the product, then the sensor inside the belt scale 9 converts the weight signal of the product into an electrical signal and transmits it to the control box 11, then the control box 11 analyzes and processes these signals, when the weight of the product reaches the pre-set threshold value, then the control box 11 sends control instructions to the drive motor 402, the conveying pump 408 and the like of the proportioning assembly 4 through the communication module 12 to start the corresponding operation, when the weight of the product is insufficient, then the control box 11 triggers the proportioning assembly 4 to add the product, and the weighing mark plate 10 plays a role in auxiliary weighing to ensure the accuracy of weighing.

[0040] Specifically, as shown in the figure, Figure 6 As shown, the top of the second rack 3 is bolted with a fixing seat 13, and the top of the fixing seat 13 is bolted with a laser sensor 14.

[0041] Specifically, as shown in the figure, Figure 7 As shown, the right side of the second rack 3 is bolted with a guide block 15, and the inside of the guide block 15 is movably connected with a guide roller 16.

[0042] In the embodiment: by setting the fixed seat 13 and the laser sensor 14, during the conveying of the product on the second rack 3, then the laser sensor 14 continuously works, then the laser sensor 14 emits a laser beam, and receives the laser signal reflected back by the product, through the analysis of the reflected signal, the laser sensor 14 can obtain the position information and height information of the product, then the information is transmitted to the control system in real time, and the control system adjusts the operation parameters of the related equipment according to the data to correct the conveying direction of the product, by setting the guide block 15 and the guide roller 16, when the product is conveyed on the second rack 3, it will pass through the area where the guide block 15 and the guide roller 16 are located, the guide block 15 provides lateral constraint and guidance for the product, ensures the product to advance along the predetermined path, and then the guide roller 16 rolls below or beside the product, reduces the friction between the product and the rack, makes the conveying of the product more smooth, and guarantees that the product can accurately enter the next process link.

[0043] Working principle: in the process of using the continuous counterweight packaging automation device, first start the motor body 501, then the motor body 501 drives the driving roller 502 to rotate, then cooperate with the driven support roller 503 to form a product conveying channel, so that the product moves forward between the rollers, then the impurities in the product fall into the filter plate 505 in the auxiliary frame 504 due to the gap between the driven support rollers 503, then the filter plate 505 screens out impurities by its specific pore size or filter medium, then the filtered impurities fall into the collection box 506, when the collection box 506 needs to be cleaned, pull out the clamping block 508 and baffle 509 on the clamping slot 507 of the auxiliary frame 504, which can conveniently handle the collection, ensure the cleanliness of the product conveying path, avoid the interference of impurities on the subsequent process, and protect the product quality. At the same time, the laser sensor 14 at the top of the second rack 3 continuously emits a laser beam to scan the product surface and transmission path, detect product position, shape and running state parameters, and feed back the data to the control system. Then the control system adjusts the motor body 501 speed in real time according to these information, ensures the accurate positioning and stable transmission of the product in each link, then the guide block 15 and guide roller 16 provide lateral support and guiding effect in the product conveying process, constrain the product motion trajectory, prevent the product from deviating or falling, then the product is conveyed to the belt scale 9 at the top of the first rack 1 under the restriction of the guide roller 16, then the product receives the first weight detection in the first weighing area of the belt scale 9 of the first rack 1, then the weighing sensor transmits the data to the control box 11 in real time, then the microprocessor built-in control box 11 analyzes the data quickly, if the weight is lower than the preset value, immediately send a signal to the control system through the communication module 12, trigger the subsequent counterweight operation. When the control system receives the signal, start the drive motor 402, then the drive motor 402 drives the lead screw 403 to rotate, then the lead screw 403 makes the moving block 404 move linearly along its axial direction, then the moving block 404 drives the distributor 406 to accurately displace above the second weighing area through the connecting rod 405 under the guidance of the fixed frame 401, at the same time, the control system accurately controls the delivery pump 408 on the storage tank 407, extracts product from the storage tank 407 according to the product shortage, and sends it to the distributor 406 through the delivery pipe 409. The distributor 406 adds product to the product below according to the control system instruction with high precision flow control, realizes accurate counterweighting, and completes the addition. After that, the product moves to the third weighing area for final weight verification to ensure the accuracy and consistency of the counterweighting, meet the production process requirements. The products confirmed to be qualified by the third weighing area enter the transmission belt 7 of the third rack 6, which conveys the products to the automatic packaging machine body 8 with stable speed and precision. The automatic packaging machine packages the products according to the preset packaging parameters, forms the final product, completes the complete process from product processing to packaging, improves the production efficiency and the stability of packaging quality. If the third weighing area detects unqualified products, the communication module 12 quickly transmits the data to the external monitoring system or operation terminal.Ensure that each packaging product meets the quality standards, form a complete quality monitoring and feedback closed loop, effectively improve the overall qualified rate of products.

[0044] The above are only preferred embodiments of the present application, and are not intended to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A continuous weight package automation apparatus comprising a first frame (1), characterized in that: The right side of the first rack (1) is provided with a support frame (2), the top of the support frame (2) is provided with a proportioning assembly (4), the left side of the first rack (1) is provided with a second rack (3), and the top of the second rack (3) is provided with an auxiliary assembly (5); The proportioning assembly (4) comprises a fixing frame (401) bolted to the top of the support frame (2), a driving motor (402) is bolted to the right side of the fixing frame (401), the output end of the driving motor (402) is fixedly connected with a lead screw (403), the outer side of the lead screw (403) is threadedly connected with a moving block (404), the left side of the moving block (404) is fixedly connected with a connecting rod (405), the front side of the connecting rod (405) is provided with a distributor (406), the top of the support frame (2) is bolted with a storage tank (407), the top of the storage tank (407) is bolted with a conveying pump (408), the inlet end of the conveying pump (408) is communicated with the storage tank (407), and the output end of the conveying pump (408) is communicated with a conveying pipe (409).

2. A continuous weight packaging automation apparatus according to claim 1, characterized in that: The auxiliary assembly (5) comprises a motor body (501) bolted to the outer side of the second rack (3), and the output end of the motor body (501) is fixedly connected with a driving roller (502).

3. A continuous weight packaging automation apparatus as claimed in claim 2, wherein: The inner side of the second rack (3) is movably connected with a driven support roller (503), and the bottom of the second rack (3) is bolted with an auxiliary frame (504).

4. A continuous weight packaging automation apparatus as claimed in claim 2, wherein: The inner side of the auxiliary frame (504) is bolted with a filter plate (505), and the bottom of the auxiliary frame (504) is slidably connected with a collection box (506).

5. A continuous weight packaging automation apparatus as claimed in claim 1, wherein: The outer side of the auxiliary frame (504) is provided with a clamping groove (507), the clamping groove (507) is clamped with a clamping block (508), and the inner side of the clamping block (508) is fixedly connected with a baffle (509).

6. A continuous weight packaging automation apparatus as claimed in claim 1, wherein: The front side of the first rack (1) is provided with a third rack (6), the inner side of the third rack (6) is bolted with a conveying belt (7), and the top of the third rack (6) is provided with an automatic packaging machine body (8).

7. A continuous weight packaging automation apparatus as claimed in claim 1, wherein: The inner side of the first rack (1) is bolted with a belt scale (9), the top of the first rack (1) is provided with a weighing signboard (10), the right side of the first rack (1) is bolted with a control box (11), and the outer side of the control box (11) is bolted with a communication module (12).

8. A continuous weight packaging automation apparatus as claimed in claim 1, wherein: The top of the second rack (3) is bolted with a fixing seat (13), and the top of the fixing seat (13) is bolted with a laser sensor (14). The right side of the second rack (3) is bolted with a guide block (15), and the inner side of the guide block (15) is movably connected with a guide roller (16).

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