Shock tray for adjusting postures of accessories

By designing a vibrating disc for adjusting the posture of components, and using a rotary motor and lever to adjust the posture of the components, combined with a conveyor belt and a detection camera, the problem of slow manual inspection has been solved, and the appearance inspection of switch components has been automated and efficiently screened.

CN223905948UActive Publication Date: 2026-02-13DONG GUAN TIANXI ELECTRIC ORGAN CO LTD
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Patent Information

Application Number
CN202520067583.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2026-02-13
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

In existing technologies, the appearance inspection of switch components relies on manual visual observation, which is slow, and the visual camera image judgment requires manual posture adjustment, resulting in low inspection and screening efficiency.

Method used

A vibratory feeder for adjusting the posture of accessories was designed, comprising a support platform, a rotary motor, a rotating rod, a feeding tray, a guide plate, and a guide rail. The posture of accessories is adjusted by levers, and automated detection is performed in conjunction with a conveyor belt and a detection camera.

Benefits of technology

It has enabled automated and efficient screening of switch components for appearance inspection, improved inspection efficiency, reduced manual intervention, and increased inspection speed.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223905948U_ABST
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Abstract

The utility model relates to the technical field of switch accessory machining, in particular to an accessory posture adjusting material vibrating disc which comprises a supporting table and two side plates fixedly installed on the surface of one side of the supporting table, and an accessory adjusting mechanism is arranged on the supporting table. The accessory adjusting mechanism comprises a rotating motor fixedly installed on the surface of an inner cavity of the supporting table, a rotating rod fixedly installed at the output end of the rotating motor and penetrating to the upper surface of the supporting table, and a surrounding cylinder fixedly installed on the upper surface of the supporting table. According to the accessory posture adjusting vibration disc, the surrounding cylinder and the feeding disc are arranged on the supporting table, the material guide rail is arranged on the surrounding cylinder, and the deflector rod is arranged on the material guide rail, so that when the accessory posture adjusting vibration disc is used, accessories with nonstandard postures on the material guide rail can be removed from the material guide rail through the deflector rod, the accessories with the nonstandard postures return to the feeding disc again, and secondary feeding is conducted; and then the guide groove and the conveying belt are used for conveying the accessory with the adjusted posture to the position below the detection camera for detection.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of switch accessory processing, in particular to an accessory posture adjusting material vibrating disc. BACKGROUND

[0002] A wall switch is an electrical switch installed on a wall for controlling the on-off of light or other electrical equipment in a room. The wall switch is usually composed of a switch button and a switch panel. The electrical equipment is powered on or off by pressing or rotating the switch button. A complete wall switch is generally composed of multiple accessories. Before assembling the switch, each accessory needs to be detected to ensure that the appearance of the accessory meets the standard.

[0003] In the prior art, the appearance of the switch accessory is detected and screened by manual operation. The appearance of the accessory is observed by manual naked eye, which is slow. If a visual camera is used to take pictures for judgment, the posture of the accessory needs to be adjusted one by one by manual operation before being placed in front of the camera for picture taking, which results in low detection and screening efficiency. CONTENT OF THE UTILITY MODEL

[0004] In view of the defects of the prior art, the application provides an accessory posture adjusting material vibrating disc, which has the advantages of high detection efficiency, and solves the problem of low detection and screening efficiency in the prior art, i.e. the appearance of the switch accessory is detected and screened by manual operation. The appearance of the accessory is observed by manual naked eye, which is slow. If a visual camera is used to take pictures for judgment, the posture of the accessory needs to be adjusted one by one by manual operation before being placed in front of the camera for picture taking, which results in low detection and screening efficiency.

[0005] To sum up, the application provides the following technical scheme: an accessory posture adjusting material vibrating disc, comprising a support table, two side plates fixedly installed on one side surface of the support table, and an accessory adjusting mechanism arranged on the support table.

[0006] The accessory adjusting mechanism comprises a rotating motor fixedly installed on the inner cavity surface of the support table, a rotating rod fixedly installed on the output end of the rotating motor and penetrating through the upper surface of the support table, a surrounding cylinder fixedly installed on the upper surface of the support table, a feeding disc fixedly installed on the top of the rotating rod and located in the surrounding cylinder, a guide plate fixedly installed on the inner side surface of the surrounding cylinder, two guide rails fixedly installed on the lower surface of the guide plate, and a lever fixedly installed on the surface of the guide rail. A feeding detection mechanism is arranged between the support table and the side plates.

[0007] Further, the internal structure of the feeding disc is in a spiral ascending shape, and the top surface of the feeding disc is in sliding contact with the guide plate.

[0008] The beneficial effect of the above further scheme is that the feeding disc and the guide plate facilitate the feeding of the accessories in the feeding disc to the guide plate and the guide rail.

[0009] Further, the number of the poking rods on the surface of the material guide rail is two, and the spacing between the adjacent two poking rods is equal.

[0010] The beneficial effect of the further scheme is that the multiple poking rods can push the accessories in disorder on the surface of the material guide rail down the material guide rail, so that the accessories fall into the feeding tray again.

[0011] Further, the feeding detection mechanism comprises a transmission roller rotatably installed between two side plates, a conveying belt sleeved on the surface of the transmission roller, a transmission motor fixedly installed on the surface of one of the side plates, a first fixed plate and a second fixed plate fixedly installed on the surface of the side plate, and a detection camera fixedly installed on the surface of the first fixed plate.

[0012] The beneficial effect of the further scheme is that the detection camera can facilitate the detection of the appearance of the accessories.

[0013] Further, the second fixed plate is provided with an installation groove in the surface thereof, and a plurality of light supplement lamps are fixedly installed on the inner surface of the installation groove.

[0014] The beneficial effect of the further scheme is that the light supplement lamps can provide light sources for the detection camera.

[0015] Further, a guide groove penetrating through the outer surface of the surrounding cylinder is fixedly installed in the surrounding cylinder, the guide groove corresponds to the end of the material guide rail, and one end of the guide groove is located on the surface of the conveying belt.

[0016] The beneficial effect of the further scheme is that the guide groove can guide the accessories to the conveying belt.

[0017] Compared with the prior art, the technical scheme has the following beneficial effects:

[0018] The accessory posture adjustment feeding tray is provided with a surrounding cylinder and a feeding tray on the supporting table, a material guide rail on the surrounding cylinder, and a poking rod on the material guide rail, so that the accessories with irregular postures on the material guide rail can be removed by the poking rod, the accessories with irregular postures can be returned to the feeding tray for secondary feeding, the accessories with adjusted postures can be sent to the detection camera by the guide groove and the conveying belt, and the problem of low detection and screening efficiency caused by manual appearance detection and screening of the accessories, manual observation of the appearance of the accessories, and manual adjustment of the posture of the accessories for photographing and judgment by the visual camera is solved. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is the overall schematic view of the utility model;

[0020] Figure 2is the internal schematic view of the support table of the utility model;

[0021] Figure 3 is the second fixed plate schematic view of the utility model;

[0022] Figure 4 is the internal schematic view of the loading tray of the utility model.

[0023] Mark explanation:

[0024] 1, support table, 2, side plate, 3, rotating motor, 4, rotating rod, 5, surrounding cylinder, 6, loading tray, 7, guide plate, 8, guide rail, 9, push rod, 10, transmission roller, 11, conveying belt, 12, first fixed plate, 13, second fixed plate, 14, detection camera, 15, mounting groove, 16, light supplementing lamp, 17, transmission motor, 18, guide groove. Specific implementation

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0026] Please refer to Figures 1-4 , a kind of accessory posture adjustment material disc in the embodiment, including support table 1, fixedly installed in the side surface of support table 1 and the number is two side plate 2, support table 1 is equipped with accessory adjustment mechanism, accessory adjustment mechanism includes rotating motor 3 fixedly installed in the surface of the inner cavity of support table 1, rotating rod 4 fixedly installed in the output end of rotating motor 3 and penetrating to the upper surface of support table 1, surrounding cylinder 5 fixedly installed on the upper surface of support table 1, loading tray 6 fixedly installed in the top of rotating rod 4 and located in the inside of surrounding cylinder 5, guide plate 7 fixedly installed in the inside surface of surrounding cylinder 5, guide rail 8 fixedly installed in the lower surface of guide plate 7 and the number is two, push rod 9 fixedly installed in the surface of guide rail 8, the number of push rod 9 in the surface of guide rail 8 is two, the spacing between adjacent two push rods 9 is equal, a plurality of push rods 9 can push the accessory placed disorderly in the surface of guide rail 8 down guide rail 8, so that the accessory falls into loading tray 6 again, the internal structure of loading tray 6 is spiral ascending, the top surface of loading tray 6 and guide plate 7 are in sliding contact, the accessory in loading tray 6 is conveniently sent to guide plate 7 and guide rail 8 by loading tray 6 and guide plate 7.

[0027] The feeding detection mechanism is arranged between the support table 1 and the side plates 2, and comprises a transmission roller 10 rotatably arranged between the two side plates 2, a conveying belt 11 sleeved on the surface of the transmission roller 10, a transmission motor 17 fixedly arranged on the surface of one of the side plates 2, a first fixed plate 12 and a second fixed plate 13 fixedly arranged on the surface of the side plate 2, and a detection camera 14 fixedly arranged on the surface of the first fixed plate 12. The detection camera 14 is used for detecting the appearance of the accessory. The second fixed plate 13 is provided with a mounting groove 15 on the surface thereof, and a plurality of light supplement lamps 16 are fixedly arranged on the inner surface of the mounting groove 15. The light supplement lamps 16 provide light sources for the detection camera 14. A guide groove 18 is fixedly arranged in the inner wall of the surrounding cylinder 5 and penetrates through the outer surface of the surrounding cylinder 5. The guide groove 18 corresponds to the end of the material guide rail 8, and one end of the guide groove 18 is located on the surface of the conveying belt 11, so as to guide the accessory to the conveying belt 11.

[0028] It should be noted that the number of the transmission rollers 10 is multiple, and the transmission motor 17 is fixedly connected with one of the transmission rollers 10.

[0029] The working principle of the above embodiment is as follows:

[0030] In use, the accessory is placed in the inner wall of the feeding disc 6, the rotating motor 3 is started, the rotating motor 3 drives the rotating rod 4 to rotate, the rotating rod 4 drives the feeding disc 6 to rotate, the accessory in the inner wall of the feeding disc 6 is continuously lifted along the spiral structure in the inner wall of the feeding disc 6, until the accessory is guided to the guide plate 7, the accessory is guided to the material guide rail 8 through the guide plate 7, and the accessory is moved along the material guide rail 8. In the moving process, the accessory with a non-standard posture is pushed off the material guide rail 8 by the push rod 9, so that the accessory falls into the feeding disc 6 again. The accessory with a standard posture is conveyed to the surface of the conveying belt 11 through the guide groove 18. The transmission motor 17 is started, the transmission motor 17 drives one of the transmission rollers 10 to rotate, and then the transmission roller 10 drives the conveying belt 11 to run. When the accessory passes below the detection camera 14, the appearance of the accessory is detected by the detection camera 14. The light supplement lamps 16 supplement light for the detection camera 14 when the brightness is poor.

Claims

1. A kind of accessory posture adjustment material disc, including support platform (1), the side plate (2) of two numbers being fixedly installed in the one side surface of support platform (1), it is characterized by: The support table (1) is provided with a accessory adjusting mechanism; The accessory adjusting mechanism comprises a rotating motor (3) fixedly installed on the inner surface of the support table (1), a rotating rod (4) fixedly installed on the output end of the rotating motor (3) and penetrating through the upper surface of the support table (1), a surrounding cylinder (5) fixedly installed on the upper surface of the support table (1), a feeding disc (6) fixedly installed on the top of the rotating rod (4) and located inside the surrounding cylinder (5), a guide plate (7) fixedly installed on the inner side surface of the surrounding cylinder (5), two guide rails (8) fixedly installed on the lower surface of the guide plate (7), and a pushing rod (9) fixedly installed on the surface of the guide rail (8). A feeding detection mechanism is arranged between the support table (1) and the side plate (2).

2. A jockey wheel according to claim 1, wherein: The internal structure of the feeding disc (6) is in a spiral ascending shape, and the top surface of the feeding disc (6) is in sliding contact with the guide plate (7).

3. A j oint posture adjustment tool according to claim 1, wherein: The number of the pushing rods (9) on the surface of the guide rail (8) is two, and the spacing between the adjacent two pushing rods (9) is equal.

4. The orientation-adjustable jig according to claim 1, wherein: The feeding detection mechanism comprises a transmission roller (10) rotatably installed between the two side plates (2), a conveying belt (11) sleeved on the surface of the transmission roller (10), a transmission motor (17) fixedly installed on the surface of one of the side plates (2), a first fixed plate (12) and a second fixed plate (13) fixedly installed on the surface of the side plate (2), and a detection camera (14) fixedly installed on the surface of the first fixed plate (12).

5. A jockey wheel according to claim 4, wherein: A mounting groove (15) is formed on the surface of the second fixed plate (13), and a plurality of light supplementing lamps (16) are fixedly installed on the inner surface of the mounting groove (15).

6. A jockey wheel according to claim 4, wherein: A guide groove (18) penetrating through the outer surface of the surrounding cylinder (5) is fixedly installed in the surrounding cylinder (5), the guide groove (18) corresponds to the end portion of the guide rail (8), and one end of the guide groove (18) is located on the surface of the conveying belt (11).