Guardrail plate hot galvanizing device

By setting up cleaning, synchronization, and lifting mechanisms, the problem of manually cleaning zinc molten metal residue during the hot-dip galvanizing process of guardrail panels was solved, achieving a highly efficient processing flow and improving processing efficiency.

CN223906919UActive Publication Date: 2026-02-13GUANXIAN SHENGSHI TRANSPORTATION FACILITIES CO LTD
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Patent Information

Application Number
CN202520142216.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2026-02-13
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

The existing hot-dip galvanizing equipment for guardrails requires manual cleaning of the zinc molten metal surface residue each time the material is unloaded, which reduces processing efficiency.

Method used

The design incorporates a cleaning mechanism, a synchronization mechanism, a lifting mechanism, and a hanging mechanism. The hanging mechanism hooks the material, the cleaning mechanism scrapes off scum, the synchronization mechanism keeps the machine stable, the lifting mechanism lifts and lowers the material, and the filtration mechanism performs galvanizing, reducing manual cleaning steps.

Benefits of technology

This effectively reduces the tedious steps of manually cleaning residue from the zinc bath surface and improves the processing efficiency of hot-dip galvanizing of guardrail panels.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of guardrail plate hot galvanizing, in particular to a guardrail plate hot galvanizing device which is provided with a cleaning mechanism and a lifting mechanism, so that the tedious step of manually cleaning residues on the surface of zinc liquid each time is reduced in the guardrail plate hot galvanizing process, and the processing efficiency is improved. Comprising a filtering mechanism; the cleaning mechanism is mounted on the filtering mechanism, the synchronizing mechanism is mounted on the filtering mechanism, the lifting mechanism is mounted at the upper end of the filtering mechanism, and the hanging mechanisms are mounted on the lifting mechanism; the filtering mechanism is galvanized, the cleaning mechanism is used for driving, the synchronizing mechanism is used for synchronizing, the lifting mechanism is used for lifting, and the hanging mechanism is used for hooking.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of guardrail plate hot galvanizing, in particular to a guardrail plate hot galvanizing device. BACKGROUND

[0002] The guardrail plate needs to be subjected to surface treatment such as galvanizing and plastic spraying after forming and processing, and the hot galvanizing work is completed by immersing the guardrail plate in zinc liquid.

[0003] In the existing guardrail plate hot galvanizing device, for example, the utility model discloses a guardrail plate hot galvanizing device in the utility model with the application number 202420803014.6, which adjusts the position of the suspension connecting rope by cooperation of the inclined traction connecting rope and the connecting cross bar, changes the contact position of the suspension connecting rope and the surface of the zinc liquid, so that the suspension connecting rope does not hinder the cleaning work of the personnel on the surface of the zinc liquid, and the ash and zinc liquid adhered to the surface of the suspension connecting rope are shielded and attacked by cooperation of the ash shielding plate, so that the ash and the sliding zinc liquid droplets are prevented from falling on the surface of the guardrail plate when the device takes out the guardrail plate from the zinc liquid, thereby improving the finished product effect of the galvanized guardrail plate.

[0004] However, during the hot galvanizing process of the guardrail plate, the surface dross needs to be manually cleaned every time the material is lowered, which reduces the processing efficiency. UTILITY MODEL CONTENTS

[0005] To solve the above technical problems, the utility model provides a guardrail plate hot galvanizing device which is provided with a cleaning mechanism and a lifting mechanism, so that the tedious steps of manual cleaning of the residual dross on the surface of the zinc liquid are reduced during the hot galvanizing process of the guardrail plate, and the processing efficiency is improved.

[0006] The utility model discloses a guardrail plate hot galvanizing device, including filter mechanism, still including cleaning mechanism, synchronous mechanism, lifting mechanism and multiple groups of hanging mechanism, cleaning mechanism installs on filter mechanism, synchronous mechanism installs on filter mechanism, lifting mechanism installs on the upper end of filter mechanism, multiple groups of hanging mechanism install on lifting mechanism,

[0007] The filter mechanism is used for galvanizing, the cleaning mechanism is driven, the synchronous mechanism is synchronized, the lifting mechanism is lifted, and the hanging mechanism is hooked; the material is hooked through the hanging mechanism, the dross is scraped off by driving the cleaning mechanism, the machine is stabilized through the synchronous mechanism, the material is lifted through the lifting mechanism, and the material is galvanized through the filter mechanism, so that the tedious steps of manual cleaning of the residual dross on the surface of the zinc liquid are reduced during the hot galvanizing process of the guardrail plate, and the processing efficiency is improved.

[0008] Preferably, the filter mechanism comprises a zinc liquid bin and two groups of filter plates, and the two groups of filter plates are installed in the zinc liquid bin; the zinc liquid bin is used for galvanizing, and the filter plates are used for filtering the ash on the surface of the zinc liquid.

[0009] Preferably, the cleaning mechanism comprises a first screw rod, a motor and a push plate, the first screw rod is rotatably installed on the zinc liquid bin, and the input end of the first screw rod extends to the left side of the zinc liquid bin; the motor is installed at the left end of the zinc liquid bin, and the output end of the motor is connected with the input end of the first screw rod; the push plate is slidably installed on the zinc liquid bin, and the push plate is threadedly connected with the first screw rod; the first screw rod is driven to rotate by the motor, and the push plate is moved by the thread connection with the first screw rod.

[0010] Preferably, the synchronization mechanism comprises a second screw rod, two sets of chain wheels and a chain, the second screw rod is rotatably installed on the zinc liquid bin, and the second screw rod is threadedly connected with the push plate; the two sets of chain wheels are installed at the output end of the first screw rod and the input end of the second screw rod respectively, and the chain is sleeved on the two sets of chain wheels; the second screw rod is driven to rotate by the rotation of the first screw rod, and the chain is driven to rotate by the two sets of chain wheels, so that the push plate is moved more stably by the thread connection with the second screw rod.

[0011] Preferably, the lifting mechanism comprises a sliding rail, a sliding frame and two sets of supporting rods, the sliding rail is installed on the upper end of the zinc liquid bin, the sliding frame is slidably installed on the sliding rail, and the two sets of supporting rods are rotatably installed on the sliding frame and are rotatably connected with the push plate; the sliding frame is lifted along the sliding rail by the movement of the push plate and the support of the supporting rods.

[0012] Preferably, the hanging mechanism comprises a clamping frame, a hanging frame and two sets of lifting rings, the clamping frame is installed at the lower end of the sliding frame, the hanging frame is inserted into the clamping frame, and the two sets of lifting rings are installed on the hanging frame; the material is hung by the lifting rings, and the hanging frame is quickly disassembled by the cooperation of the clamping frame.

[0013] Compared with the prior art, the beneficial effects of the utility model are that the material is hooked by the hanging mechanism, the floating slag is scraped by opening the cleaning mechanism, the machine is stabilized by the synchronization mechanism, the material is lifted by the lifting mechanism, and the material is galvanized by the filtering mechanism, so that the cumbersome steps of manually cleaning the surface residue of the zinc liquid are reduced during the hot galvanizing process of the guardrail plate, and the processing efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is the isometric structure schematic diagram of the utility model;

[0015] Figure 2 is the rear view cross section isometric structure schematic diagram of the utility model;

[0016] Figure 3 is the front view cross section isometric structure schematic diagram of the utility model;

[0017] Figure 4 is the right view structure schematic diagram of the utility model;

[0018] Figure 5 The hanging mechanism of the utility model is in Figure 3 The middle A part front view cross section axonometric enlarged structure schematic diagram;

[0019] The drawings are marked: 1, filter mechanism;11, zinc liquid bin;12, filter plate;2, cleaning mechanism;21, lead screw one;22, motor;23, push plate;3, synchronous mechanism;31, lead screw two;32, chain wheel;33, chain;4, lifting mechanism;41, slide rail;42, sliding frame;43, supporting rod;5, hanging mechanism;51, clamping frame;52, hanging frame;53, lifting ring. DETAILED DESCRIPTION

[0020] In order to facilitate understanding the utility model, the utility model will be described more fully below with reference to the relevant drawings. The utility model can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0021] Example 1

[0022] As Figures 1 to 5 Indicated, a guardrail plate hot galvanizing device, including filter mechanism 1, still including cleaning mechanism 2, synchronous mechanism 3, lifting mechanism 4 and multiple groups of hanging mechanism 5, cleaning mechanism 2 installs on filter mechanism 1, synchronous mechanism 3 installs on filter mechanism 1, lifting mechanism 4 installs on filter mechanism 1 upper end, multiple groups of hanging mechanism 5 install on lifting mechanism 4;

[0023] The filter mechanism 1 carries out galvanizing, cleaning mechanism 2 carries out driving, synchronous mechanism 3 carries out synchronization, lifting mechanism 4 carries out lifting, and hanging mechanism 5 carries out hooking;

[0024] Filter mechanism 1 includes zinc liquid bin 11 and two groups of filter plates 12, and the two groups of filter plates 12 are installed in the zinc liquid bin 11.

[0025] Cleaning mechanism 2 includes lead screw one 21, motor 22 and push plate 23, lead screw one 21 is rotatably installed on zinc liquid bin 11, and the input end of lead screw one 21 extends to the left side of zinc liquid bin 11, motor 22 is installed on the left end of zinc liquid bin 11, and the output end of motor 22 is connected with the input end of lead screw one 21, push plate 23 is slidably installed on zinc liquid bin 11, and push plate 23 is threadedly matched with lead screw one 21.

[0026] The synchronous mechanism 3 comprises a screw No.2 31, two sets of chain wheels 32 and a chain 33, the screw No.2 31 is rotatably installed on the zinc liquid bin 11, and the screw No.2 31 is threadedly matched with the push plate 23, the two sets of chain wheels 32 are respectively installed on the output end of the screw No.1 21 and the input end of the screw No.2 31, and the chain 33 is sleevedly installed on the two sets of chain wheels 32;

[0027] The lifting mechanism 4 comprises a sliding rail 41, a sliding frame 42 and two sets of supporting rods 43, the sliding rail 41 is installed on the upper end of the zinc liquid bin 11, the sliding frame 42 is slidably installed on the sliding rail 41, and the two sets of supporting rods 43 are rotatably installed on the sliding frame 42 and are rotatably connected with the push plate 23;

[0028] The hanging mechanism 5 comprises a clamping frame 51, a hanging frame 52 and two sets of hanging rings 53, the clamping frame 51 is installed on the lower end of the sliding frame 42, the hanging frame 52 is inserted into the clamping frame 51, and the two sets of hanging rings 53 are installed on the hanging frame 52;

[0029] The material is hung through the hanging ring 53, the hanging frame 52 is quickly disassembled by cooperating with the clamping frame 51, the screw No.1 21 is driven to rotate by opening the motor 22, the screw No.1 21 is rotated and threadedly matched with the push plate 23 to move the push plate 23 to push the surface zinc liquid, the chain wheel 32 is rotated by the rotation of the screw No.1 21, the screw No.2 31 is rotated by cooperating with the chain 33, the screw No.2 31 is threadedly matched with the push plate 23 to move the push plate 23 more stably, the supporting rod 43 supports the sliding frame 42 by the movement of the push plate 23, the sliding frame 42 is lifted along the sliding rail 41, the zinc liquid bin 11 is used for galvanizing, and the filter plate 12 is used for filtering the surface ash of the zinc liquid, so that the cumbersome steps of manually cleaning the surface residue of the zinc liquid are reduced in the process of hot galvanizing of the guardrail plate, and the processing efficiency is improved.

[0030] As shown in Figures 1 to 5 The utility model discloses a guardrail plate hot galvanizing device, when working, the material is hung through the hanging ring 53, the hanging frame 52 is quickly disassembled by cooperating with the clamping frame 51, the screw No.1 21 is driven to rotate by opening the motor 22, the screw No.1 21 is rotated and threadedly matched with the push plate 23 to move the push plate 23 to push the surface zinc liquid, the chain wheel 32 is rotated by the rotation of the screw No.1 21, the screw No.2 31 is rotated by cooperating with the chain 33, the screw No.2 31 is threadedly matched with the push plate 23 to move the push plate 23 more stably, the supporting rod 43 supports the sliding frame 42 by the movement of the push plate 23, the sliding frame 42 is lifted along the sliding rail 41, the zinc liquid bin 11 is used for galvanizing, and the filter plate 12 is used for filtering the surface ash of the zinc liquid.

[0031] The motor 22 is purchased on the market, and the technical personnel in the industry only needs to install and operate according to the use instruction book attached, so that the technical personnel in the field does not need to pay creative labor.

[0032] The main function realized by the utility model is that in the process of hot galvanizing of the guardrail plate, the cleaning mechanism and the lifting mechanism are arranged, so that in the process of hot galvanizing of the guardrail plate, the cumbersome steps of manually cleaning the surface residue of the zinc liquid each time are reduced, and the processing efficiency is improved.

[0033] The above is only the preferred embodiment of the utility model, and it should be pointed out that for ordinary technical personnel in the technical field, without departing from the technical principle of the utility model, a number of improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection range of the utility model.

Claims

1. A guard bar hot dip galvanizing apparatus comprising a filtering mechanism (1); characterized in that, It also includes cleaning mechanism (2), synchronous mechanism (3), lifting mechanism (4) and multiple sets of hanging mechanism (5), the cleaning mechanism (2) is installed on the filtering mechanism (1), the synchronous mechanism (3) is installed on the filtering mechanism (1), the lifting mechanism (4) is installed on the upper end of the filtering mechanism (1), and the multiple sets of hanging mechanism (5) is installed on the lifting mechanism (4); The filtering mechanism (1) is galvanized, the cleaning mechanism (2) is driven, the synchronous mechanism (3) is synchronized, the lifting mechanism (4) is lifted, and the hanging mechanism (5) is hooked; The filtering mechanism (1) includes zinc liquid bin (11) and two sets of filter plates (12), and the two sets of filter plates (12) are installed in the zinc liquid bin (11); The cleaning mechanism (2) includes lead screw one (21), motor (22) and push plate (23), the lead screw one (21) is rotatably installed on the zinc liquid bin (11), and the lead screw one (21) extends to the left side of the zinc liquid bin (11), the motor (22) is installed on the left end of the zinc liquid bin (11), and the motor (22) is connected with the input end of the lead screw one (21), the push plate (23) is slidably installed on the zinc liquid bin (11), and the push plate (23) is threadedly connected with the lead screw one (21).

2. A guardrail hot dip galvanizing apparatus as set forth in claim 1, wherein The synchronous mechanism (3) includes lead screw two (31), two sets of chain wheels (32) and chain (33), the lead screw two (31) is rotatably installed on the zinc liquid bin (11), and the lead screw two (31) is threadedly connected with the push plate (23), the two sets of chain wheels (32) are respectively installed on the output end of the lead screw one (21) and the input end of the lead screw two (31), and the chain (33) is covered and installed on the two sets of chain wheels (32).

3. A guardrail hot dip galvanizing apparatus as set forth in claim 1, wherein The lifting mechanism (4) includes slide rail (41), slide carriage (42) and two sets of supporting rods (43), the slide rail (41) is installed on the upper end of the zinc liquid bin (11), the slide carriage (42) is slidably installed on the slide rail (41), and the two sets of supporting rods (43) are rotatably installed on the slide carriage (42), and the two sets of supporting rods (43) are rotatably connected with the push plate (23).

4. A guardrail hot dip galvanizing apparatus as claimed in claim 3, wherein The hanging mechanism (5) includes clamping frame (51), hanging frame (52) and two sets of lifting rings (53), the clamping frame (51) is installed on the lower end of the slide carriage (42), the hanging frame (52) is inserted into the clamping frame (51), and the two sets of lifting rings (53) are installed on the hanging frame (52).

Citation Information

Patent Citations

  • Guardrail plate hot galvanizing device

    CN222160313U