Abrasion-resistant stainless steel automatic line phosphating roller
By introducing a tumbling and lifting assembly into the phosphating drum, the problems of insufficient contact between metal parts and inconvenient unloading are solved, achieving full contact of the phosphating solution and rapid unloading, thus improving phosphating efficiency.
Patent Information
- Application Number
- CN202520347062.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-02-28
AI Technical Summary
When existing phosphating rollers turn over metal parts, the metal parts remain at the bottom due to inertia, resulting in insufficient contact, and unloading after phosphating is inconvenient.
Design a wear-resistant stainless steel automatic phosphating roller, including a flipping component and a lifting component. The flipping component flips the metal parts through the roller body and the turntable, and the lifting component realizes the lifting and flipping of the roller through the cylinder and the slide rail, ensuring that the metal parts are in full contact with the phosphating liquid and can be easily unloaded.
It achieves full contact between the metal parts and the phosphating solution, improving the phosphating effect, and enables rapid unloading through an automatic lifting assembly, thus improving operational efficiency.
Smart Images
Figure CN223906943U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to phosphating roller technology field especially relates to a wear -resisting stainless steel automatic line phosphating roller. BACKGROUND
[0002] Phosphating is a kind of chemical and electrochemical reaction, and the base metal is protected by forming a phosphate chemical conversion film to prevent corrosion and improve the adhesion and corrosion resistance of the coating. When wear-resistant stainless steel metal parts are processed, the phosphating roller is a common turnover appliance during phosphating. By turning over the metal parts in the phosphating roller, it ensures sufficient contact of the metal parts with the phosphating liquid.
[0003] The existing phosphating roller often causes the metal parts to stay at the bottom of the phosphating roller due to their inertia when turning over the metal parts, resulting in insufficient contact of the metal parts with the phosphating liquid. In addition, after phosphating is completed, the metal parts need to be taken out from the phosphating roller one by one. The operating space of the phosphating equipment is limited, and the discharge of the phosphated metal parts is relatively troublesome.
[0004] To overcome the problem of insufficient contact of the metal parts with the phosphating liquid due to their inertia, the metal parts often stay at the bottom of the phosphating roller, and the operating space of the phosphating equipment is limited, and the discharge of the phosphated metal parts is relatively troublesome, a phosphating roller that can effectively turn over the metal parts during phosphating and facilitate discharge is designed to overcome the above problems. SUMMARY
[0005] To overcome the problem of insufficient contact of the metal parts with the phosphating liquid due to their inertia, the metal parts often stay at the bottom of the phosphating roller, and the operating space of the phosphating equipment is limited, and the discharge of the phosphated metal parts is relatively troublesome, a phosphating roller that can effectively turn over the metal parts during phosphating and facilitate discharge is designed to overcome the above problems.
[0006] The technical solution of the utility model is as follows: a wear-resistant stainless steel automatic line phosphating roller, comprising a phosphating tank and an electric control screen, further comprising a connecting frame and a waterproof motor, the electric control screen is fixedly installed on one side of the phosphating tank, the connecting frame is arranged at the upper end of the phosphating tank, the waterproof motor is fixedly installed on one side of the phosphating tank, a turnover assembly for turning over the stainless steel metal parts to be phosphated is arranged in the phosphating tank, and a lifting assembly for lifting the connecting frame is arranged on one side of the connecting frame.
[0007] Preferably, the turnover assembly comprises a roller main body, the roller main body is arranged on one side of the connecting frame, a rotating shaft one is rotatably connected to the lower end of the connecting frame, one end of the rotating shaft one is rotatably connected to a bearing seat, the roller main body is fixedly connected to one end of the bearing seat, an annular sliding plate is fixedly connected to one end of the roller main body, a push plate is fixedly connected to the inner wall of the roller main body, and an inclined surface is arranged on one side of the annular sliding plate.
[0008] As preferred, the inner rotating connection of the phosphating tank is provided with a rotating shaft two, the surface of the rotating shaft two is fixedly connected with a driving roller, the surface of the driving roller is attached to the surface of the roller main body, the output end of the waterproof motor is fixedly connected with one end of the rotating shaft two, and the driving roller is used to drive the rotation of the roller main body.
[0009] As preferred, the lifting assembly comprises a side bottom plate, the side bottom plate is fixedly connected with the lower end of the phosphating tank, the upper end of the side bottom plate is fixedly installed with a sliding rail, the surface of the sliding rail is slidingly connected with a sliding block, the upper end of the sliding block is fixedly installed with a cylinder one, the output end of the cylinder one is fixedly connected with the lower end of the connecting frame, and the cylinder one is used to lift the roller main body.
[0010] As preferred, the upper end of the side bottom plate is fixedly installed with a cylinder two, the output end of the cylinder two is fixedly connected with one side of the sliding block, and the cylinder two is used to push the connecting frame to one side.
[0011] As preferred, the upper end of the cylinder one is fixedly connected with an upper support frame, the lower end of the upper support frame is provided with a second roller, the second roller is attached to the surface of one side of the phosphating tank, and the upper end of one side of the phosphating tank is fixedly connected with a side support plate.
[0012] As preferred, one side of the connecting frame is fixedly connected with a threaded seat, the threaded seat is threadedly connected with a threaded handle, one end of the threaded handle is provided with a first roller, the first roller is attached to the surface of one side of the roller main body, and the threaded handle is used to support the roller main body.
[0013] The phosphating drum can effectively turn over the metal parts during phosphating, ensures the sufficient contact of the stainless steel metal parts with the phosphating liquid, ensures the phosphating effect, avoids the insufficient contact of the metal parts of the existing phosphating drum with the phosphating liquid, and after the phosphating is completed, the roller main body is automatically taken out from the phosphating tank through the lifting assembly, then the roller main body is turned over to realize the rapid unloading, and the efficiency is greatly improved. ACCURACY
[0014] Figure 1 The phosphating drum is shown as a three-dimensional structure schematic view of the wear-resistant stainless steel automatic line phosphating drum and the phosphating tank of the utility model;
[0015] Figure 2 The phosphating drum is shown as a three-dimensional structure schematic view of the wear-resistant stainless steel automatic line phosphating drum and the phosphating tank of the utility model;
[0016] Figure 3 The phosphating drum is shown as a three-dimensional structure schematic view of the wear-resistant stainless steel automatic line phosphating drum and the phosphating tank of the utility model;
[0017] Figure 4 The phosphating drum is shown as a three-dimensional structure schematic view of the wear-resistant stainless steel automatic line phosphating drum and the phosphating tank of the utility model;
[0018] Figure 5The utility model discloses a wear -resisting stainless steel automatic line phosphorization drum Figure 4 of A place enlarged configuration schematic diagram of
[0019] Figure 6 The utility model discloses a wear -resisting stainless steel automatic line phosphorization drum and rotating shaft one three -dimensional configuration schematic diagram of
[0020] Figure 7 The utility model discloses a wear -resisting stainless steel automatic line phosphorization drum Figure 6 of B place enlarged configuration schematic diagram of
[0021] Figure 8 The utility model discloses a wear -resisting stainless steel automatic line phosphorization drum and the three -dimensional configuration schematic diagram of the push plate.
[0022] Mark explanation: 1, phosphorization pool, 2, drum main part, 3, electric control screen, 4, push plate, 5, annular slide plate, 6, connecting frame, 7, rotating shaft one, 8, bearing seat, 9, screw seat, 10, screw handle, 11, gyro wheel one, 12, upper support frame, 13, gyro wheel two, 14, cylinder one, 15, sliding block, 16, slide rail, 17, side bottom plate, 18, cylinder two, 19, side support plate, 20, rotating shaft two, 21, drive roll, 22, waterproof motor. Specific implementation
[0023] The utility model is further explained below in combination with the drawings and examples.
[0024] Please refer to Figure 1 , Figure 8 , the utility model provides a kind of example: a wear -resisting stainless steel automatic line phosphorization drum, including phosphorization pool 1 and electric control screen 3, further including connecting frame 6 and waterproof motor 22, phosphorization pool 1 one side is fixedly installed with electric control screen 3, the upper end of phosphorization pool 1 is equipped with connecting frame 6, phosphorization pool 1 one side is fixedly installed with waterproof motor 22, phosphorization pool 1 is equipped with the turnover subassembly for overturning the stainless steel metal piece to be phosphorized, the side of connecting frame 6 is equipped with the lifting subassembly for lifting connecting frame 6, turnover subassembly can effectively overturn metal piece, ensure that stainless steel metal piece and the sufficient contact of phosphorization liquid, ensure phosphorization effect, after phosphorization is completed, drum main part 2 is taken out from phosphorization pool 1 by lifting subassembly, then overturn drum main part 2 to realize quick unloading, efficiency is greatly improved.
[0025] Please refer to Figure 3 , Figure 7 And Figure 8In the embodiment, the turnover assembly comprises a roller body 2, the roller body 2 is arranged at one side of a connecting frame 6, a rotating shaft 7 is rotatably connected to the lower end of the connecting frame 6, a bearing seat 8 is rotatably connected to one end of the rotating shaft 7, the roller body 2 is fixedly connected to one end of the bearing seat 8, an annular sliding plate 5 is fixedly connected to one end of the roller body 2, a push plate 4 is fixedly connected to the inner wall of the roller body 2, one side of the annular sliding plate 5 is provided with an inclined surface, a rotating shaft 20 is rotatably connected to the inside of the phosphating tank 1, a driving roller 21 is fixedly connected to the surface of the rotating shaft 20, the surface of the driving roller 21 is in close contact with the surface of the roller body 2, the output end of a waterproof motor 22 is fixedly connected to one end of the rotating shaft 20, and the driving roller 21 is used to drive the roller body 2 to rotate.
[0026] Please refer to Figure 4 - Figure 7 In the embodiment, the lifting assembly comprises a side bottom plate 17, the side bottom plate 17 is fixedly connected to the lower end of one side of the phosphating tank 1, a sliding rail 16 is fixedly installed at the upper end of the side bottom plate 17, a sliding block 15 is slidably connected to the surface of the sliding rail 16, a cylinder 14 is fixedly installed at the upper end of the sliding block 15, the output end of the cylinder 14 is fixedly connected to the lower end of the connecting frame 6, the cylinder 14 is used to lift the roller body 2, a cylinder 18 is fixedly installed at the upper end of the side bottom plate 17, the output end of the cylinder 18 is fixedly connected to one side of the sliding block 15, the cylinder 18 is used to push the connecting frame 6 to one side, the upper end of the cylinder 14 is fixedly connected to an upper support frame 12, the lower end of the upper support frame 12 is provided with a roller 13, the roller 13 is in close contact with the surface of one side of the phosphating tank 1, one side of the upper end of the phosphating tank 1 is fixedly connected to a side support plate 19, one side of the connecting frame 6 is fixedly connected to a threaded seat 9, a threaded handle 10 is threadedly connected to the threaded seat 9, one end of the threaded handle 10 is provided with a roller 11, the roller 11 is in close contact with the surface of one side of the roller body 2, and the threaded handle 10 is used to support the roller body 2.
[0027] In use, first, the stainless steel metal parts to be phosphorized are placed in the roller body 2, then the output end of the air cylinder two 18 is retracted by controlling the electric control screen 3, then the output end of the air cylinder one 14 is retracted, so that the roller body 2 is placed in the phosphating tank 1, then the waterproof motor 22 is started, the waterproof motor 22 drives the rotating shaft two 20 to rotate, the driving roller 21 fixedly connected to the surface of the rotating shaft two 20 simultaneously drives the roller body 2 to rotate, the stainless steel metal parts are flipped up and down in the roller body 2 by the push plate 4, so that the stainless steel metal parts are fully contacted with the phosphating liquid, and the phosphating effect is ensured, when phosphating, the annular slide plate 5 provided at one end of the roller body 2 plays a blocking role, preventing the stainless steel metal parts from separating from the roller body 2, when the stainless steel metal parts need to be taken out from the roller body 2 after phosphating, the air cylinder one 14 is started to lift the connecting frame 6, then the air cylinder two 18 is started to lift the roller body 2 to one side, the air cylinder one 14 simultaneously moves on the slide rail 16 through the slide block 15 fixedly connected to the lower end, the upper support frame 12 fixedly connected to the upper end of the air cylinder one 14 is in contact with one side of the phosphating tank 1 through the roller two 13 fixedly connected to the lower end, the upper support frame 12 plays a supporting role, ensuring the stability of the air cylinder one 14 during movement, the side support plate 19 is used to provide a support for the upper support frame 12 when the air cylinder one 14 moves to one side, after the roller body 2 is lifted and moved out from the phosphating tank 1, the threaded handle 10 at the threaded seat 9 is twisted outward, the roller body 2 supported by the threaded handle 10 is thus rotated, the phosphated stainless steel metal parts in the roller body 2 fall from the roller body 2, the slope of the annular slide plate 5 facilitates the falling of the stainless steel metal parts, so that the unloading is easily completed, and the efficiency is greatly improved, the roller one 11 provided at one end of the threaded handle 10 is used to reduce the friction between the roller body 2 and one end of the threaded handle 10 during rotation, the rotating shaft one 7 is used for rotating the roller body 2 to unload after phosphating, and the bearing seat 8 is used for rotating the roller body 2 during phosphating.
[0028] Through the above steps, the phosphating roller can effectively flip the metal parts during phosphating, ensure the full contact of the stainless steel metal parts with the phosphating liquid, ensure the phosphating effect, and avoid the problem that the metal parts of the existing phosphating roller are not fully contacted with the phosphating liquid, after phosphating is completed, the roller body 2 is automatically taken out from the phosphating tank 1 by the lifting assembly, then the roller body 2 is turned over to realize rapid unloading, and the efficiency is greatly improved.
[0029] The embodiments of the utility model are described in detail above combined with the drawings, but the utility model is not limited to the above-mentioned embodiments, within the knowledge range of the person skilled in the art, various changes can be made without departing from the purpose of the utility model.
Claims
1. A wear-resistant stainless steel automatic line phosphating drum, comprising a phosphating tank (1) and an electric control screen (3); characterized in that: It also includes the connecting frame (6) and waterproof motor (22), the phosphating tank (1) is fixedly installed on one side of the electric control screen (3), the phosphating tank (1) is provided with connecting frame (6) on the upper end, the phosphating tank (1) is fixedly installed on one side of waterproof motor (22), the phosphating tank (1) is provided with a turnover assembly for turning over the stainless steel metal parts to be phosphated, one side of the connecting frame (6) is provided with a lifting assembly for lifting the connecting frame (6).
2. A wear resistant stainless steel automatic line phosphating drum as claimed in claim 1, wherein: The turnover assembly comprises a roller main body (2), the roller main body (2) is arranged on one side of the connecting frame (6), the lower end of the connecting frame (6) is rotatably connected with a rotating shaft (7), one end of the rotating shaft (7) is rotatably connected with a bearing seat (8), the roller main body (2) is fixedly connected at one end of the bearing seat (8), one end of the roller main body (2) is fixedly connected with an annular slide plate (5), the inner wall of the roller main body (2) is fixedly connected with a push plate (4), one side of the annular slide plate (5) is provided with an inclined surface.
3. The wear-resistant stainless steel automatic line phosphating drum according to claim 2, characterized in that: The phosphating tank (1) is rotatably connected with a rotating shaft (20), the surface of the rotating shaft (20) is fixedly connected with a driving roller (21), the surface of the driving roller (21) is in close contact with the surface of the roller main body (2), the output end of the waterproof motor (22) is fixedly connected with one end of the rotating shaft (20), and the driving roller (21) is used for driving the roller main body (2) to rotate.
4. The wear resistant stainless steel automatic line phosphating drum of claim 3, wherein: The lifting assembly comprises a side bottom plate (17), the side bottom plate (17) is fixedly connected at the lower end of one side of the phosphating tank (1), the upper end of the side bottom plate (17) is fixedly installed with a slide rail (16), the surface of the slide rail (16) is slidably connected with a sliding block (15), the upper end of the sliding block (15) is fixedly installed with a cylinder (14), the output end of the cylinder (14) is fixedly connected with the lower end of the connecting frame (6), and the cylinder (14) is used for lifting the roller main body (2).
5. The wear-resistant stainless steel automatic line phosphating drum according to claim 4, characterized in that: The upper end of the side bottom plate (17) is fixedly installed with a cylinder (18), the output end of the cylinder (18) is fixedly connected with one side of the sliding block (15), and the cylinder (18) is used for pushing the connecting frame (6) to one side.
6. A wear resistant stainless steel automatic line phosphating drum according to claim 5, characterized in that: The upper end of the cylinder (14) is fixedly connected with an upper support frame (12), the lower end of the upper support frame (12) is provided with a second roller (13), the second roller (13) is in close contact with the surface of one side of the phosphating tank (1), and one side of the upper end of the phosphating tank (1) is fixedly connected with a side support plate (19).
7. A wear resistant stainless steel automatic line phosphating drum according to claim 6, characterized in that: One side of the connecting frame (6) is fixedly connected with a threaded seat (9), the threaded seat (9) is threadedly connected with a threaded handle (10), one end of the threaded handle (10) is provided with a first roller (11), the first roller (11) is in close contact with the surface of one side of the roller main body (2), and the threaded handle (10) is used for supporting the roller main body (2).