Adjustable flexible carding structure for fiber carding machine

Abstract

The utility model provides an adjustable flexible carding structure for a fiber carding machine, and relates to the technical field of carding, the adjustable flexible carding structure comprises a shell and a roller, one side of the shell is provided with a first motor, one side of the shell is provided with a driving roller, one side of the shell is provided with a feeding pipe, one side of the shell is provided with a discharging pipe, and the other side of the shell is provided with a second motor. The card clothing is arranged on the surface of the roller, an adjusting device is arranged at the upper end of the outer shell, the adjusting device adjusts the distance between the card clothing on the surface of the roller and the driving roller, the adjusting device comprises a containing plate, the containing plate is fixedly connected with the outer shell, and the containing plate is located at the upper end of the outer shell. According to the flexible carding structure, the distance between the card clothing on the roller and the driving roller can be adjusted and changed, the situation that when a large number of fibers are carded, the distance between the card clothing and the driving roller is small, consequently, carding is blocked, and blocking is caused is avoided, and therefore the use efficiency of the flexible carding structure can be improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to carding technical field especially uses the adjustable flexible carding structure of fiber carding machine. BACKGROUND

[0002] The flexible carding structure of fiber carding machine is its core component part, and has wide application in the field of textile, clothing, furniture, automotive interior and the like.

[0003] When the flexible carding structure is used to card fibers, the fibers are put into the feeding pipe, then the first motor on the shell is started to drive the driving roller to rotate, then the driving roller drives the fibers to pass through the card clothing on the surface of the roller, then the needles on the card clothing card the fibers, and then the carded fibers are discharged from the discharge pipe. UTILITY MODEL CONTENTS

[0004] The utility model discloses to solve when the more quantity of fiber is carded, the interval of the card clothing and the driving roller is close, then leads to the carding not to be thorough, produces the situation of jam, thereby leads to the problem of the influence flexible carding structure use effect, and the adjustable flexible carding structure for fiber carding machine is provided.

[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: the adjustable flexible carding structure for fiber carding machine, including the shell and the roller, one side of the shell is equipped with the first motor, one side of the shell is equipped with the driving roller, one side of the shell is equipped with the feeding pipe, one side of the shell is equipped with the discharge pipe, the surface of the roller is equipped with the card clothing, the upper end of the shell is equipped with the adjusting device, the adjusting device adjusts the distance between the card clothing on the surface of the roller and the driving roller.

[0006] The above-mentioned components reach the effect as follows: when the flexible carding structure is used to card fibers, the number of fibers entering the feeding pipe is used to change the interval between the card clothing on the roller and the driving roller by using the adjusting device, then the fibers are put into the feeding pipe, then the first motor on the shell is started to drive the driving roller to rotate, then the driving roller drives the fibers to pass through the card clothing on the surface of the roller, then the needles on the card clothing card the fibers, and then the carded fibers are discharged from the discharge pipe.

[0007] Preferably, the adjusting device comprises a placing plate fixedly connected with the shell, the placing plate is located at the upper end of the shell, one side of the placing plate is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a round rod, one side of the round rod is fixedly connected with a gear, both sides of the roller are fixedly connected with adjusting frames, the section of the adjusting frame is U-shaped, one side of the adjusting frame close to the gear is fixedly connected with a toothed plate, and the toothed plate is engaged with the gear.

[0008] The above-mentioned component achieves the effect that when adjusting the distance between the card clothing on the roller and the driving roller, the second motor on the placing plate can be started, the second motor is a self-locking motor, to drive the round rod to rotate, then the round rod drives the gear to rotate, and then the gear drives the toothed plate to move up and down, and then the adjusting frame moves up and down to drive the roller away from or close to the driving roller, and then the distance between the card clothing and the driving roller is adjusted and changed, so that the distance between the card clothing and the driving roller is adapted to different amounts of fibers, and by using the adjusting device, the distance between the card clothing on the roller and the driving roller can be adjusted and changed, so that when a large amount of fibers are carded, the distance between the card clothing and the driving roller is not too close, and then the carding is not blocked, thereby improving the use effect of the flexible carding structure.

[0009] Preferably, one side of the placing plate is fixedly connected with a stand, and the stand is slidingly connected with the adjusting frame.

[0010] The above-mentioned component achieves the effect that by using the stand, the movement track of the adjusting frame is limited, so that the adjusting frame moves more stably.

[0011] Preferably, both sides of the adjusting frame are fixedly connected with reinforcing plates, and the reinforcing plates are adapted in size to the adjusting frame.

[0012] The above-mentioned component achieves the effect that by using the reinforcing plates, the strength of the two corners of the adjusting frame is improved, so that the adjusting frame is not deformed under stress.

[0013] Preferably, one side of the toothed plate is provided with a limiting assembly.

[0014] The above-mentioned component achieves the effect that by using the limiting assembly, the position of the toothed plate is limited, so that the toothed plate moves up and down more stably.

[0015] Preferably, the limiting assembly comprises a sliding groove opened on the toothed plate, a limiting block slidingly connected in the sliding groove on one side of the toothed plate, and the limiting block is fixedly connected with the placing plate.

[0016] The above-mentioned component achieves the effect that by moving the limiting block in the sliding groove on one side of the toothed plate, the movement track of the toothed plate is limited, so that the toothed plate moves more stably.

[0017] Preferably, one side of the placing plate is provided with a protection assembly, the protection assembly comprises a fixed plate, one side of the fixed plate is slidably connected with a sliding rail, one side of the sliding rail is fixedly connected with a protection cover, one side of the fixed plate is threadedly inserted with a bolt, one side of the bolt is fixedly connected with an operation block, and one side of the bolt abuts against the protection cover.

[0018] The above-mentioned component achieves the effect that when the second motor is used, the protection cover can be moved, the side sliding rail of the protection cover is slid on one side of the fixed plate, then the protection cover covers the second motor, the gear and the toothed plate, the operation block is then rotated to move the bolt, the side of the bolt then abuts against the protection cover, the position of the protection cover is then fixed, and then the protection cover shields part of the components of the adjusting device, thereby improving the service life of the adjusting device.

[0019] Preferably, one side of the protection cover close to the bolt is fixedly connected with a rubber pad, and the size of the rubber pad is matched with the size of the protection cover.

[0020] The above-mentioned component achieves the effect that the friction between the bolt and the protection cover is improved by using the rubber pad, thereby improving the abutting effect of the bolt and the protection cover.

[0021] In summary, the beneficial effects of the present application are:

[0022] By using the adjusting device, the distance between the needle cloth on the roller and the driving roller can be adjusted and changed, so that when a large number of fibers are carded, the distance between the needle cloth and the driving roller is not too close, which can cause carding blockage, thereby improving the use effect of the flexible carding structure. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a three-dimensional structure schematic diagram of the present application;

[0024] Figure 2 It is a three-dimensional structure schematic diagram of the adjusting device of the present application;

[0025] Figure 3 It is a three-dimensional structure schematic diagram of the present application Figure 2 It is a three-dimensional structure schematic diagram of the present application

[0026] Figure 4 It is a three-dimensional structure schematic diagram of the protection assembly of the present application.

[0027] Legend: 1, shell; 2, adjusting device; 21, placing plate; 22, second motor; 23, round rod; 24, gear; 25, adjusting frame; 26, toothed plate; 27, stand; 28, reinforcing plate; 29, limiting assembly; 291, sliding groove; 292, limiting block; 3, protection assembly; 31, fixed plate; 32, sliding rail; 33, protective cover; 34, bolt; 35, operation block; 36, rubber pad; 4, first motor; 5, drive roller; 6, roller; 7, card clothing; 8, feed pipe; 9, discharge pipe. DETAILED DESCRIPTION

[0028] Referring to Figures 1-4 The embodiment shown discloses an adjustable flexible carding structure for a fiber carding machine, which comprises a shell 1 and a roller 6, one side of the shell 1 is provided with a first motor 4, one side of the shell 1 is provided with a drive roller 5, one side of the shell 1 is provided with a feed pipe 8, one side of the shell 1 is provided with a discharge pipe 9, the surface of the roller 6 is provided with card clothing 7, the upper end of the shell 1 is provided with an adjusting device 2, which adjusts the distance between the card clothing 7 on the surface of the roller 6 and the drive roller 5. When using the flexible carding structure to card fibers, the number of fibers entering the feed pipe 8 will be used to change the distance between the card clothing 7 on the roller 6 and the drive roller 5 using the adjusting device 2, then the fibers are placed inside the feed pipe 8, then the first motor 4 on the shell 1 is started, the first motor 4 drives the drive roller 5 to rotate, then the drive roller 5 drives the fibers to pass through the card clothing 7 on the surface of the roller 6, then the needles on the card clothing 7 card the fibers, and then the carded fibers are discharged from the discharge pipe 9.

[0029] Referring to Figures 1-4As shown, the embodiment discloses that the adjusting device 2 comprises a placement plate 21, the placement plate 21 is fixedly connected with the shell 1, the placement plate 21 is located at the upper end of the shell 1, one side of the placement plate 21 is fixedly connected with a second motor 22, the output end of the second motor 22 is fixedly connected with a round rod 23, one side of the round rod 23 is fixedly connected with a gear 24, both sides of the roller 6 are fixedly connected with an adjusting frame 25, the adjusting frame 25 is in a U-shaped cross section, one side of the adjusting frame 25 close to the gear 24 is fixedly connected with a toothed plate 26, and the toothed plate 26 is engaged with the gear 24. When the distance between the needle cloth 7 on the roller 6 and the driving roller 5 is adjusted, the second motor 22 on the placement plate 21 can be started, the second motor 22 is a self-locking motor, so that the second motor 22 drives the round rod 23 to rotate, and then the round rod 23 drives the gear 24 to rotate, and then the gear 24 drives the toothed plate 26 to move up and down, and then the adjusting frame 25 moves up and down to drive the roller 6 to move away from or close to the driving roller 5, and then the distance between the needle cloth 7 and the driving roller 5 is adjusted and changed, so that the distance between the needle cloth 7 and the driving roller 5 is adapted to different amounts of fibers. By using the adjusting device 2, the distance between the needle cloth 7 on the roller 6 and the driving roller 5 can be adjusted and changed, so that when a large number of fibers are carded, the distance between the needle cloth 7 and the driving roller 5 is close, and then the carding is not smooth, and the blockage is avoided, thereby improving the use effect of the flexible carding structure.

[0030] Referring to Figures 1-4 As shown, the embodiment discloses that one side of the placement plate 21 is fixedly connected with a stand 27, and the stand 27 is slidingly connected with the adjusting frame 25. By using the stand 27, the movement track of the adjusting frame 25 is limited, so that the adjusting frame 25 moves more stably. Both sides of the adjusting frame 25 are fixedly connected with a reinforcing plate 28, and the reinforcing plate 28 is adapted to the size of the adjusting frame 25. By using the reinforcing plate 28, the strength of the two corners of the adjusting frame 25 is improved, and the stress deformation of the adjusting frame 25 is avoided.

[0031] Referring to Figures 1-4 As shown, the embodiment discloses that one side of the toothed plate 26 is provided with a limiting assembly 29. By using the limiting assembly 29, the position of the toothed plate 26 can be limited, so that the toothed plate 26 moves up and down more stably. The limiting assembly 29 comprises a sliding groove 291 opened on the toothed plate 26, a limiting block 292 slidingly connected inside the sliding groove 291 on one side of the toothed plate 26, and the limiting block 292 is fixedly connected with the placement plate 21. By moving the limiting block 292 in the sliding groove 291 on one side of the toothed plate 26, the movement track of the toothed plate 26 is limited, so that the toothed plate 26 moves more stably.

[0032] Referring to Figures 1-4As shown, the embodiment discloses that one side of the placement plate 21 is provided with a protection assembly 3, the protection assembly 3 includes a fixed plate 31, one side of the fixed plate 31 is slidably connected with a sliding rail 32, one side of the sliding rail 32 is fixedly connected with a protective cover 33, one side of the fixed plate 31 is threadedly inserted with a bolt 34, one side of the bolt 34 is fixedly connected with an operation block 35, and one side of the bolt 34 abuts against the protective cover 33. When the second motor 22 is used, the protective cover 33 can be moved, the one side sliding rail 32 of the protective cover 33 is slid on the one side of the fixed plate 31, then the protective cover 33 covers the second motor 22, the gear 24 and the toothed plate 26, then the operation block 35 is rotated to move the bolt 34, then the one side of the bolt 34 abuts against the protective cover 33, then the position of the protective cover 33 is fixed, then the protective cover 33 shields part of the components of the adjusting device 2, thereby prolonging the service life of the adjusting device 2. The one side close to the bolt 34 of the protective cover 33 is fixedly connected with a rubber pad 36, and the size of the rubber pad 36 is matched with the size of the protective cover 33. By using the rubber pad 36, the friction between the bolt 34 and the protective cover 33 is improved, thereby improving the abutting effect of the bolt 34 and the protective cover 33.

[0033] Working principle: when the flexible carding structure is used to card fibers, the number of fibers entering the feeding pipe 8 is used to start the second motor 22 on the placement plate 21, the second motor 22 is a self-locking motor, which drives the round rod 23 to rotate, then the round rod 23 drives the gear 24 to rotate, then the gear 24 drives the toothed plate 26 to move up and down, then the adjusting frame 25 moves up and down to drive the roller 6 to move away from or close to the driving roller 5, then the distance between the card clothing 7 and the driving roller 5 is adjusted and changed, the distance between the card clothing 7 and the driving roller 5 is matched with different numbers of fibers, then the fibers are placed in the feeding pipe 8, then the first motor 4 on the shell 1 is started, the first motor 4 drives the driving roller 5 to rotate, then the driving roller 5 drives the fibers to pass through the card clothing 7 on the surface of the roller 6, then the needles on the card clothing 7 card the fibers, and then the carded fibers are discharged from the discharge pipe 9.

[0034] When the second motor 22 is used, the protective cover 33 can be moved, the one side sliding rail 32 of the protective cover 33 is slid on the one side of the fixed plate 31, then the protective cover 33 covers the second motor 22, the gear 24 and the toothed plate 26, then the operation block 35 is rotated to move the bolt 34, then the one side of the bolt 34 abuts against the area of the protective cover 33 with the rubber pad 36, then the position of the protective cover 33 is fixed, then the protective cover 33 shields part of the components of the adjusting device 2, thereby prolonging the service life of the adjusting device 2.

Claims

1. Adjustable flexible carding structure for a fiber carding machine, comprising a housing (1) and a drum (6), characterized in that: One side of the shell (1) is provided with a first motor (4), one side of the shell (1) is provided with a drive roller (5), one side of the shell (1) is provided with a feeding pipe (8), one side of the shell (1) is provided with a discharge pipe (9), the surface of the roller (6) is provided with a needle cloth (7), the upper end of the shell (1) is provided with an adjusting device (2), the adjusting device (2) adjusts the distance between the needle cloth (7) on the surface of the roller (6) and the drive roller (5).

2. A flexible card structure for a fiber card according to claim 1, characterized in that: The adjusting device (2) comprises a placing plate (21), the placing plate (21) is fixedly connected with the shell (1), the placing plate (21) is located at the upper end of the shell (1), one side of the placing plate (21) is fixedly connected with a second motor (22), the output end of the second motor (22) is fixedly connected with a round rod (23), one side of the round rod (23) is fixedly connected with a gear (24), both sides of the roller (6) are fixedly connected with an adjusting frame (25), the cross section of the adjusting frame (25) is U-shaped, one side of the adjusting frame (25) close to the gear (24) is fixedly connected with a toothed plate (26), the toothed plate (26) is engaged with the gear (24).

3. A flexible card structure for a fiber card according to claim 2, characterized in that: One side of the placing plate (21) is fixedly connected with a stand column (27), the stand column (27) is slidingly connected with the adjusting frame (25).

4. A flexible card structure for a fiber card according to claim 3, characterized in that: Both sides of the adjusting frame (25) are fixedly connected with a reinforcing plate (28), the size of the reinforcing plate (28) is matched with the adjusting frame (25).

5. A flexible card structure for a fiber card according to claim 4, characterized in that: One side of the toothed plate (26) is provided with a limiting assembly (29).

6. A flexible card structure for a fiber card according to claim 5, characterized in that: The limiting assembly (29) comprises a sliding groove (291) formed in the toothed plate (26), a limiting block (292) is slidingly connected inside the sliding groove (291) on one side of the toothed plate (26), and the limiting block (292) is fixedly connected with the placing plate (21).

7. A flexible card structure for a fiber card according to claim 6, characterized in that: One side of the placing plate (21) is provided with a protection assembly (3), the protection assembly (3) comprises a fixed plate (31), one side of the fixed plate (31) is slidingly connected with a sliding rail (32), one side of the sliding rail (32) is fixedly connected with a protective cover (33), one side of the fixed plate (31) is threadedly inserted with a bolt (34), one side of the bolt (34) is fixedly connected with an operating block (35), and one side of the bolt (34) is abutted with the protective cover (33).

8. A flexible card structure for a fiber card according to claim 7, characterized in that: One side of the protective cover (33) close to the bolt (34) is fixedly connected with a rubber pad (36), and the size of the rubber pad (36) is matched with the size of the protective cover (33).

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