Automatic ball falling device of gilling machine
By designing an automatic ball-dropping device on the needle combing machine, the automatic extraction of the winding roller and the automatic dropping of the wool balls are achieved by using a cylinder to drive the mounting rod and telescopic element. This solves the problems of high labor intensity and low efficiency of manual ball removal and improves production efficiency.
Patent Information
- Application Number
- CN202520579991.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-31
AI Technical Summary
The existing needle combing machine relies on manual operation for the ball-collecting process of the winding roller, resulting in high labor intensity and low production efficiency.
An automatic ball-dropping device for a needle combing machine was designed. It uses a cylinder to drive the mounting rod and telescopic element to realize the automatic extraction of the winding roller and the automatic dropping of the wool balls, thus avoiding manual intervention through mechanical structure.
It has enabled automated operation of the winding rollers, reducing labor intensity and improving production efficiency.
Smart Images

Figure CN223907026U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to textile machinery technical field, concretely relates to gill box automatic ball falling device. BACKGROUND
[0002] Gill box, rely on needle row roller drafting mechanism to fiber strip drafting, carding, and make fiber straight parallel again machine of certain thickness fiber strip, then the obtained fiber strip is wound into a ball through a winding roller. The existing gill box winding ball structure is shown in Figure 1 The two ends of the winding roller are rotatably installed in the U-shaped groove 01 of the rack, when the fiber strip is formed into a ball, the winding roller is taken out by manual, then the winding roller is vertically aligned with the upright column on the ground, the winding roller is separated from the ball through the upright column, and the operation is completed. But the manual ball taking not only has high working strength, but also low production efficiency. UTILITY MODEL CONTENTS
[0003] In order to overcome the defects of the background art, the utility model provides a gill box automatic ball falling device, which solves the problems of high labor intensity and low production efficiency of the existing gill box.
[0004] The technical scheme adopted by the utility model is as follows:
[0005] The gill box automatic ball falling device comprises a rack, the rack is provided with a mounting seat, the mounting seat is provided with a winding roller, a winding roller is arranged between the winding roller, and the gill box automatic ball falling device further comprises:
[0006] The mounting rod is arranged on both sides of the winding roller and penetrates through the mounting seat, and the winding roller is rotatably installed on the mounting rod;
[0007] The first telescopic element is arranged on the rack;
[0008] The telescopic rod is rotatably connected to the first telescopic element at one end and connected to the winding roller at the other end;
[0009] The second telescopic element is arranged on the rack, and the second telescopic element is used for driving the mounting rod away from or close to the winding roller.
[0010] Further comprising a swing plate hingedly connected to the rack, the other end of the swing plate is connected to the second telescopic element, the rack is provided with a rotating shaft, the rotating shaft is provided with a sprocket and a gear, the swing plate is provided with a chain for cooperating with the sprocket, the other end of the chain is connected with a counterweight, and one side of the mounting rod is provided with a gear tooth for cooperating with the gear.
[0011] The other side of the mounting rod is provided with a guide groove, the rack is provided with a guide seat for cooperating with the mounting rod, and the guide seat is provided with a guide block for cooperating with the guide groove.
[0012] The rack is provided with a protective cover for shielding the first telescopic element.
[0013] One end of the winding roller is further provided with a limiting sleeve, which is close to the end of the winding roller matched with the telescopic rod.
[0014] The mounting rod is provided with a bushing for matching with the winding roller.
[0015] The first telescopic element and the second telescopic element are both air cylinders.
[0016] The beneficial effects of the utility model are:
[0017] When the sliver on the winding roller is formed into a ball, the second telescopic element drives the mounting rod to move away from the winding roller, then the first telescopic element drives the winding roller to move towards one side, and the sliver ball is blocked by the mounting rod, when the winding roller is pulled out of the sliver ball, the sliver ball automatically falls onto the workbench of the rack; the whole process does not need manual operation, and the production efficiency is high. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is a schematic view of prior art.
[0019] Figure 2 is a schematic view of the front of the utility model.
[0020] Figure 3 is a schematic view of the back of the utility model.
[0021] Figure 4 is a schematic view of the utility model Figure 3 enlarged view of A in the utility model.
[0022] Figure 5 is a schematic view of the gear matched with the mounting rod of the utility model.
[0023] Figure 6 is a schematic view of the mounting rod of the utility model.
[0024] mounting seat 1, winding roller 2, winding roller 3, mounting rod 4, first telescopic element 5, telescopic rod 6, second telescopic element 7, swing plate 8, rotating shaft 9, chain wheel 10, gear 11, chain 12, counterweight 13, gear tooth 14, guide groove 15, guide seat 16, guide block 17, protective cover 18, limiting sleeve 19, bushing 20. DETAILED DESCRIPTION
[0025] The utility model will be further described in combination with the drawings and embodiments:
[0026] In the embodiment, as Figure 2As shown, the gill box automatic ball falling device comprises a rack provided with a mounting seat 1, the mounting seat 1 is provided with winding rollers 2, the winding rollers 2 are provided with winding rollers 3, further comprising:
[0027] The mounting rod 4 is arranged on both sides of the winding roller 2 and penetrates the mounting seat 1, and the winding roller 3 is rotatably mounted on the mounting rod 4;
[0028] The first telescopic element 5 is arranged on the rack;
[0029] The telescopic rod 6 is rotatably connected to the first telescopic element 5 at one end and connected to the winding roller 3 at the other end;
[0030] The second telescopic element 7 is arranged on the rack, and the second telescopic element 7 is used to drive the mounting rod 4 away from or close to the winding roller 2.
[0031] The winding roller 3 is provided with bearings at both ends, the bearings are provided with sleeves outside, the sleeves cooperate with the mounting rod 4, when the sliver on the winding roller 3 forms a ball, the second telescopic element 7 drives the mounting rod 4 away from the winding roller 2, then the first telescopic element 5 drives the winding roller 3 to move to one side, and the wool ball is blocked by the mounting rod 4, when the winding roller 3 is pulled out of the wool ball, the wool ball automatically falls onto the workbench of the rack; the whole process does not need manual operation, and the production efficiency is high.
[0032] In the embodiment, as shown in Figure 2 , Figure 3 , Figure 4 , Figure 5 The embodiment further comprises a swing plate 8 hingedly connected to the rack at one end, the other end of the swing plate 8 is connected to the second telescopic element 7, the rack is provided with a rotating shaft 9, the rotating shaft 9 is provided with a sprocket 10 and a gear 11, the swing plate 8 is provided with a chain 12 for cooperating with the sprocket 10, the other end of the chain 12 is connected with a counterweight 13, one side of the mounting rod 4 is provided with a gear tooth 14 for cooperating with the gear 11. The second telescopic element 7 drives the swing plate 8 to swing, the chain 12 pulls the counterweight 13 to rise, at the same time, drives the rotating shaft 9 to rotate, the gear 11 meshes with the gear tooth 14, the gear 11 drives the mounting rod 4 to move forward in the process of rotating, and then the mounting rod 4 moves away from the winding roller 2; when the second telescopic element 7 resets, the counterweight 13 descends, the rotating shaft 9 reversely rotates, the mounting rod 4 moves backward, and approaches the winding roller 2.
[0033] In the embodiment, as shown in Figure 3 , Figure 4 The other side of the mounting rod 4 is provided with a guide groove 15, the rack is provided with a guide seat 16 for cooperating with the mounting rod 4, and the guide seat 16 is provided with a guide block 17 for cooperating with the guide groove 15. The linearity of the movement of the mounting rod 4 is ensured, and the mounting rod 4 does not interfere with the mounting seat 1 in the movement process.
[0034] In the embodiment, as shown in Figure 2 The rack is provided with a protective cover 18 for shielding the first telescopic element 5. The first telescopic element 5 is protected from the falling of the hair ball and is not affected by the falling of the hair ball.
[0035] In the embodiment, as shown in Figure 2 The winding roller 3 is further provided with a limiting sleeve 19 at one end, and the limiting sleeve 19 is close to the end of the winding roller 3 matched with the telescopic rod 6. The limiting sleeve 19 plays a limiting role, and after the first telescopic element 5 drives the winding roller 3 to reset, the position of the winding roller 3 after each reset is ensured not to change.
[0036] In the embodiment, as shown in Figure 6 The mounting rod 4 is provided with a bushing 20 for cooperation with the winding roller 3. The wear of the mounting rod 4 and the winding roller 3 is reduced, and the service life of each component is improved.
[0037] In the embodiment, as shown in Figure 2 The first telescopic element 5 and the second telescopic element 7 are both air cylinders. The air cylinder is easy to install and has a fast response, and can realize a quick ball falling.
[0038] Obviously, the above embodiments of the utility model are only examples for illustrating the utility model, and are not a limitation on the embodiments of the utility model. For ordinary skilled in the art, other different forms of changes or variations can be made on the basis of the above description. All the embodiments do not need to be exhausted, and the changes or variations extended from the essential spirit of the utility model still belong to the protection scope of the utility model.
Claims
1. A gilling machine automatic ball dropping device, comprising a rack, the rack is provided with a mounting seat (1), the mounting seat (1) is provided with a winding roller (2), the winding roller (2) is provided with a winding roller (3) between them, characterized in that, Also include: The installation rod (4) is arranged on both sides of the winding roller (2) and penetrates the mounting seat (1), and the winding roller (3) is rotatably installed on the installation rod (4); A first telescopic element (5) is arranged on the rack; A telescopic rod (6) is rotatably connected to one end of the first telescopic element (5) and connected to the other end of the winding roller (3); A second telescopic element (7) is arranged on the rack, and the second telescopic element (7) is used to drive the installation rod (4) away from or close to the winding roller (2).
2. The automatic ball dropping device for a gilling machine as claimed in claim 1, characterized in that: It also includes a swing plate (8) hingedly connected to the rack, one end of the swing plate (8) is connected to the second telescopic element (7), the rack is provided with a rotating shaft (9), the rotating shaft (9) is provided with a sprocket (10) and a gear (11), the swing plate (8) is provided with a chain (12) for cooperating with the sprocket (10), the other end of the chain (12) is connected with a counterweight (13), one side of the installation rod (4) is provided with a gear tooth (14) for cooperating with the gear (11).
3. The automatic ball dropping device for a gilling machine as claimed in claim 2, characterized in that: The other side of the installation rod (4) is provided with a guide groove (15), the rack is provided with a guide seat (16) for cooperating with the installation rod (4), and the guide seat (16) is provided with a guide block (17) for cooperating with the guide groove (15).
4. The automatic ball dropping device for a gilling machine as claimed in claim 1, wherein: The rack is provided with a protective cover (18) for shielding the first telescopic element (5).
5. The automatic ball dropping device for a gilling machine as claimed in claim 1, wherein: One end of the winding roller (3) is also provided with a limiting sleeve (19), and the limiting sleeve (19) is close to the end of the winding roller (3) matched with the telescopic rod (6). 6. The automatic ball dropping device for a gilling machine as claimed in claim 1, characterized in that: The installation rod (4) is provided with a bushing (20) for cooperating with the winding roller (3).
7. The automatic ball dropping device for a gilling machine as claimed in claim 1, wherein: The first telescopic element (5) and the second telescopic element (7) are both air cylinders.