Floating color scraping structure for dyeing machine
By installing a rotating shaft and stirring paddle in the dyeing machine, combined with a circulating liquid pipe and a detector, the recycling of the treatment liquid is realized, which solves the problems of high energy consumption and textile damage in high-temperature soaping processes, improves the efficiency of washing away floating dye, and reduces costs.
Patent Information
- Application Number
- CN202423313057.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Most existing washing and dyeing structures use high-temperature soaping processes, which are energy-intensive, time-consuming, and can damage textile fibers, thus hindering energy conservation and emission reduction.
A rotating shaft and a stirring paddle are installed in the dyeing machine to promote the flow of the treatment solution. The treatment solution is recycled through a circulation tank, outlet pipe, water pump and circulation pipe. A cation detector is used to determine whether the treatment solution can be reused, thereby reducing energy consumption.
It improved the efficiency of washing away excess color, ensured the quality of washing away excess color, reduced operating costs, and achieved energy conservation and emission reduction.
Smart Images
Figure CN223907134U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of textile dyeing, in particular to a dyeing machine floating color scraping structure. BACKGROUND
[0002] Textile dyeing is a process of applying dyes to yarn or fabric to change its color. During the textile dyeing process, there is often unreacted dye, i.e. floating color, on the dyed fabric after using reactive dyes.
[0003] The existing floating color washing structure mostly adopts high-temperature soaping process. This processing method has high energy consumption, long processing time, and certain damage to textile fibers, and is not conducive to energy saving and emission reduction. CONTENT OF THE UTILITY MODEL
[0004] In view of the deficiencies of the prior art, the present application provides a dyeing machine floating color scraping structure, which has the advantages of fast cleaning speed, shortened processing time, improved work efficiency, recycled processing liquid, reduced energy consumption, and reduced cost, etc., and solves the problems of the existing floating color washing structure mostly adopting high-temperature soaping process, which has high energy consumption, long processing time, certain damage to textile fibers, and is not conducive to energy saving and emission reduction.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a dyeing machine floating color scraping structure, comprising a cleaning tank, a plurality of rotating shafts are rotatably inserted into the cleaning tank in equidistant arrangement, a stirring paddle is fixedly connected to the top end of each rotating shaft, a circulating barrel is arranged on each side of the cleaning tank, a liquid outlet pipe is fixedly inserted into each circulating barrel, a first water pump is arranged on the outer circumference of the liquid outlet pipe, two first circulating liquid pipes are fixedly inserted into the cleaning tank, a second water pump is fixedly connected to the end of each first circulating liquid pipe away from the cleaning tank, and a second circulating liquid pipe is fixedly connected to the inside of the second water pump.
[0006] Through the above-mentioned scheme, since the existing floating color washing structure mostly adopts high-temperature soaping process, which has high energy consumption, long processing time, certain damage to textile fibers, and is not conducive to energy saving and emission reduction, the rotating shaft and the stirring paddle arranged at the bottom of the cleaning tank can promote the stirring and flowing of the processing liquid, thereby ensuring the processing liquid to fully contact with the dyed material, improving the floating color washing efficiency, and guaranteeing the floating color washing quality. The circulating barrel, the liquid outlet pipe, the first water pump, the first circulating liquid pipe, the second water pump, and the second circulating liquid pipe can promote the recycling of the processing liquid, reduce energy consumption, and reduce the operation cost.
[0007] Further, the output end of each liquid outlet pipe is located above the cleaning tank, and the output end of each second circulating liquid pipe is located above the circulating barrel.
[0008] Through the above scheme, the treatment liquid can be injected into the cleaning box through the liquid outlet pipe, and the treatment liquid can be injected into the circulating barrel through the second circulating liquid pipe during circulation.
[0009] Further, the inside of the cleaning box is fixedly connected with a liquid discharge pipe, and the outer circumferential surface of the liquid discharge pipe is provided with a valve.
[0010] Through the above scheme, the treatment liquid that cannot be recycled can be discharged from the cleaning box through the liquid discharge pipe, and the opening and closing of the liquid discharge pipe can be controlled through the valve.
[0011] Further, the upper surface of the cleaning box is provided with a cation detector, and the top end of the cation detector is provided with a display screen.
[0012] Through the above scheme, the cation concentration of the treatment liquid in the cleaning box can be detected by the cation detector, and the detection result can be displayed through the display screen to determine whether the treatment liquid can be recycled.
[0013] Further, the inside of the cleaning box is fixedly connected with a support plate, and the upper surface of the support plate is provided with a grid plate.
[0014] Through the above scheme, the stirring paddle is shielded to avoid contact between the dyed object and the stirring paddle, which can cause damage to the dyed object.
[0015] Further, the upper surface of the cleaning box is provided with equidistantly arranged clamping grooves, and the cleaning box is clamped with equidistantly arranged hanging rods through the clamping grooves.
[0016] Through the above scheme, the dyed object can be stacked and hung by the hanging rod, which is convenient for taking and placing the dyed object. The clamping groove can limit the hanging rod to increase the stability of the hanging rod, and also facilitate the installation and disassembly of the hanging rod.
[0017] Further, the outer circumferential surface of each rotating shaft is fixedly sleeved with a limiting ring, and the outer circumferential surface of the limiting ring is rotatably connected with the inside of the cleaning box.
[0018] Through the above scheme, the rotating shaft is limited to avoid sliding and falling off, and the stability of the rotating shaft movement is increased.
[0019] Further, the back surface of the cleaning box is provided with a motor, the motor is drivingly connected with a first connecting belt through an output shaft, the other end of the first connecting belt is drivingly connected with the outer circumferential surface of one of the rotating shafts, and the outer circumferential surfaces of adjacent two rotating shafts are drivingly connected with a second connecting belt.
[0020] Through the above scheme, one of the rotating shafts can be driven to rotate by the first connecting belt, and the linkage between the rotating shafts can be realized by the second connecting belt, so that the stirring paddle can be simultaneously rotated.
[0021] Compared with the prior art, the technical scheme of the application has the following beneficial effects:
[0022] The dyeing machine uses the color scraping structure, the rotating shaft and the stirring paddle are arranged at the bottom of the cleaning tank, so that the treatment liquid can flow and stir, the circulating barrel, the liquid outlet pipe, the first water pump, the first circulating liquid pipe, the second water pump and the second circulating liquid pipe are arranged, so that the treatment liquid can be recycled, the treatment liquid can be fully contacted with the dyed object, the color scraping efficiency is improved, the color scraping quality is ensured, the energy consumption is reduced, and the operation cost is reduced, the problems of high energy consumption, long time and damage to the textile fibers in the high-temperature soaping process for color scraping operation are solved, and the energy saving and emission reduction are not conducive. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a whole three-dimensional structure diagram of the application;
[0024] Figure 2 It is a circulating barrel structure diagram of the application;
[0025] Figure 3 It is a sectional side view structure diagram of the application;
[0026] Figure 4 It is a cleaning tank structure diagram of the application.
[0027] In the drawings:
[0028] 1, cleaning tank; 2, rotating shaft; 3, stirring paddle; 4, circulating barrel; 5, liquid outlet pipe; 6, first water pump; 7, first circulating liquid pipe; 8, second water pump; 9, second circulating liquid pipe; 10, liquid discharge pipe; 11, valve; 12, cation detector; 13, support plate; 14, grid plate; 15, clamping groove; 16, suspension rod; 17, limiting ring; 18, motor; 19, first connecting belt; 20, second connecting belt. DETAILED DESCRIPTION
[0029] The technical scheme in the embodiments of the application will be described clearly and completely below in combination with the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, not all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the application.
[0030] Please refer to Figure 1 , Figure 2 and Figure 4The cleaning box 1 is internally fixedly connected with the support plate 13, the upper surface of the support plate 13 is provided with the grid plate 14, the stirring paddle 3 is shielded, and damage of the dyeing object caused by contact with the stirring paddle 3 is avoided.
[0031] Please refer to Figure 1 The output end of each liquid outlet pipe 5 is located above the cleaning box 1, and the output end of each second circulating liquid pipe 9 is located above the circulating barrel 4, so that the treatment liquid can be injected into the cleaning box 1 through the liquid outlet pipe 5, and the treatment liquid can be injected into the circulating barrel 4 through the second circulating liquid pipe 9 during circulation.
[0032] Please refer to Figure 1 、 Figure 3 and Figure 4 The inside of the cleaning box 1 is fixedly connected with the liquid discharge pipe 10, the outer circumference of the liquid discharge pipe 10 is provided with the valve 11, the treatment liquid that cannot be recycled can be discharged from the cleaning box 1 through the liquid discharge pipe 10, and the opening and closing of the liquid discharge pipe 10 can be controlled through the valve 11.
[0033] Please refer to Figure 1 The upper surface of the cleaning box 1 is provided with the cation detector 12, the top end of the cation detector 12 is provided with a display screen, the cation concentration of the treatment liquid in the cleaning box 1 can be detected through the cation detector 12, and the detection result can be displayed through the display screen, so as to judge whether the treatment liquid can be recycled.
[0034] Please refer to Figure 3 and Figure 4 The inside of the cleaning box 1 is fixedly connected with the support plate 13, the upper surface of the support plate 13 is provided with the grid plate 14, the stirring paddle 3 is shielded, and damage of the dyeing object caused by contact with the stirring paddle 3 is avoided.
[0035] Please refer to Figure 1 、 Figure 3 and Figure 4 The upper surface of the cleaning box 1 is provided with the clamping groove 15, the cleaning box 1 is clamped with the suspension rod 16 through the clamping groove 15, the dyeing object can be stacked and hung through the suspension rod 16, the clamping groove 15 can limit the suspension rod 16, increase the stability of the suspension rod 16, and facilitate installation and disassembly of the suspension rod 16.
[0036] Please refer to Figure 3 and Figure 4The outer circumferential surface of each rotating shaft 2 is fixedly sleeved with a limiting ring 17, the outer circumferential surface of the limiting ring 17 is rotationally connected with the inside of the cleaning box 1, the rotating shaft 2 is limited, the rotating shaft 2 is prevented from sliding and falling off, and the stability of the movement of the rotating shaft 2 is increased.
[0037] Please refer to Figure 3 and Figure 4 The back surface of the cleaning box 1 is provided with a motor 18, the motor 18 is drivingly connected with a first connecting belt 19 through an output shaft, one end of the first connecting belt 19 is drivingly connected with the outer circumferential surface of one of the rotating shafts 2, and the outer circumferential surfaces of the adjacent two rotating shafts 2 are drivingly connected with a second connecting belt 20, one of the rotating shafts 2 can be driven to rotate through the first connecting belt 19, the second connecting belt 20 can realize linkage between the rotating shafts 2, and then the stirring paddles 3 are simultaneously driven to rotate.
[0038] The scraping floating color structure of the dyeing machine in the embodiment is provided with the rotating shaft 2 and the stirring paddle 3 at the bottom of the cleaning box 1, the treatment liquid can be stirred and flowed, the circulating barrel 4, the liquid outlet pipe 5, the first water pump 6, the first circulating liquid pipe 7, the second water pump 8 and the second circulating liquid pipe 9 are arranged, the treatment liquid can be recycled, the treatment liquid can be ensured to fully contact with the dyed object, the washing and floating color efficiency is improved, the washing and floating color quality is ensured, the energy consumption is reduced, the operation cost is reduced, the problems that the energy consumption is high, the time is long, the textile fibers are damaged to a certain extent, and the energy saving and emission reduction are not conducive are solved in the washing and floating color operation by using the high-temperature soaping process.
[0039] It should be noted that the upper surface of the grid plate 14 is provided with two handles, the grid plate 14 can be taken, placed and maintained through the handles.
[0040] The working principle of the above embodiment is as follows:
[0041] When the washing and floating color operation of the textile dyeing object needs to be carried out, the dyeing object is hung in the cleaning box 1 through the hanging rod 16, then the treatment liquid with weak cationic reagent is injected into the cleaning box 1, the motor 18 is started to drive one of the rotating shafts 2 to rotate through the output shaft and the first connecting belt 19, the second connecting belt 20 can realize linkage between the rotating shafts 2, so as to drive the stirring paddles 3 to rotate at the same time, the stirring paddles 3 can drive the treatment liquid to flow and stir when rotating, so as to ensure that the treatment liquid and the dyeing object are in full contact, improve the washing and floating color efficiency, and guarantee the washing and floating color quality. After the fixed cleaning time, the second water pump 8 on one side is started to pump the treatment liquid in the cleaning box 1 into the circulating barrel 4 on one side through the first circulating liquid pipe 7 and the second circulating liquid pipe 9, then the treatment liquid with strong cationic reagent is injected into the cleaning box 1, and the dyeing object is cleaned again. After cleaning, the second water pump 8 on the other side is started to recycle the treatment liquid into the circulating barrel 4 on the other side, finally, clean water is injected into the cleaning box 1, the dyeing object is washed by the stirring paddles 3, and the remaining dyes and chemical additives are cleaned, then the valve 11 is opened to discharge the cleaned water from the cleaning box 1 through the liquid discharge pipe 10. When the washing and floating color operation is carried out subsequently, the first water pump 6 can be directly started to inject the treatment liquid with weak cationic reagent or strong cationic reagent in the circulating barrel 4 into the cleaning box 1 through the liquid outlet pipe 5, and the dyeing object can be cleaned according to the steps. The cation concentration of the treatment liquid in the cleaning box 1 can be detected by the cation detector 12. When the cation concentration of the treatment liquid is no longer suitable for cleaning, the treatment liquid is discharged through the liquid discharge pipe 10, and then new treatment liquid is used for cleaning operation.
[0042] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the recited element.
[0043] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A structure for removing floating color for a dyeing machine, comprising a cleaning tank (1), characterized in that: The inside of the cleaning box (1) is rotatably inserted with equidistantly arranged rotating shafts (2), the top end of each rotating shaft (2) is fixedly connected with a stirring paddle (3), both sides of the cleaning box (1) are provided with circulating barrels (4), the inside of each circulating barrel (4) is fixedly inserted with a liquid outlet pipe (5), the outer circumferential surface of the liquid outlet pipe (5) is provided with a first water pump (6), the inside of the cleaning box (1) is fixedly inserted with two first circulating liquid pipes (7), the end of each first circulating liquid pipe (7) away from the cleaning box (1) is fixedly connected with a second water pump (8), the inside of the second water pump (8) is fixedly connected with a second circulating liquid pipe (9).
2. A color floating structure for a dyeing machine according to claim 1, characterized in that: The output end of each liquid outlet pipe (5) is located above the cleaning box (1), and the output end of each second circulating liquid pipe (9) is located above the circulating barrel (4).
3. The color removing structure for a dyeing machine according to claim 1, wherein: The inside of the cleaning box (1) is fixedly inserted with a liquid discharge pipe (10), and the outer circumferential surface of the liquid discharge pipe (10) is provided with a valve (11).
4. The color removing structure for a dyeing machine according to claim 1, wherein: The upper surface of the cleaning box (1) is provided with a cation detector (12), and the top end of the cation detector (12) is provided with a display screen.
5. The color removing structure for a dyeing machine according to claim 1, wherein: The inside of the cleaning box (1) is fixedly connected with a support plate (13), and the upper surface of the support plate (13) is provided with a grid plate (14).
6. The color removing structure for a dyeing machine according to claim 1, wherein: The upper surface of the cleaning box (1) is provided with equidistantly arranged clamping grooves (15), and the cleaning box (1) is clamped with equidistantly arranged hanging rods (16) through the clamping grooves (15).
7. The color removing structure for a dyeing machine according to claim 1, wherein: The outer circumferential surface of each rotating shaft (2) is fixedly sleeved with a limiting ring (17), and the outer circumferential surface of the limiting ring (17) is rotatably connected with the inside of the cleaning box (1).
8. The color removing structure for a dyeing machine according to claim 1, wherein: The back of the cleaning box (1) is provided with a motor (18), the motor (18) is drivingly connected with a first connecting belt (19) through an output shaft, the other end of the first connecting belt (19) is drivingly connected with the outer circumferential surface of one of the rotating shafts (2), and the outer circumferential surfaces of the adjacent two rotating shafts (2) are drivingly connected with a second connecting belt (20).