Dyeing device for cone yarn production and processing technology based on graphene

By designing the rotating frame and discharge box of the graphene-based dyeing device, the problems of uneven dyeing solution and low collection efficiency in yarn dyeing are solved, achieving uniform dyeing and efficient production.

CN223907138UActive Publication Date: 2026-02-13ZHEJIANG XIFANG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202520386311.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-02-13
Estimated Expiration
2035-03-06

AI Technical Summary

Technical Problem

In existing yarn dyeing equipment, the dyeing liquor flow is poor, resulting in uneven dyeing liquor concentration and flow rate. The lack of an efficient discharge and collection system reduces the efficiency of the dyeing process.

Method used

The graphene-based dyeing device uses a first motor to drive the rotating frame to rotate counterclockwise, and a second motor to drive the yarn package to rotate clockwise, forming a strong circulation. Combined with the design of the discharge box, this achieves uniform distribution and efficient collection of the dyeing solution.

Benefits of technology

It improves the uniformity and stability of yarn dyeing, reduces the occurrence of defective products, and improves the efficiency of the dyeing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The graphene-based dyeing device for the cone yarn production and processing technology comprises a bottom plate and a dyeing tank, a mounting frame is welded to one side of the top of the bottom plate, splicing grooves are formed in the two sides of the mounting frame, a splicing mechanism is arranged above the splicing grooves, and the splicing mechanism is arranged above the bottom plate. The first motor drives the rotating frame to rotate anticlockwise, the second motor drives the cone yarn to rotate clockwise, the limiting wheel on one side of the rotating frame rolls along the inner cavity of the dyeing tank, rotation of the rotating frame can be stabilized, then dyeing liquid forms strong circulation in the tank, contact between the dyeing liquid and the cone yarn is more sufficient, and dyeing quality is improved. The concentration difference of the dyeing liquid is reduced, and the dye can be uniformly distributed in the dyeing tank, so that the dyeing uniformity of the cone yarn is improved, defective products caused by non-uniform dyeing are effectively avoided, and the stability and the consistency of the dyeing quality are ensured.
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Description

TECHNICAL FIELD

[0001] The utility model mainly relates to the yarn production technical field, concretely is a dyeing device of bobbin yarn production and processing technology based on graphene. BACKGROUND

[0002] Bobbin yarn is a kind of winding form of yarn. It is formed by winding yarn closely and uniformly on a bobbin. In the textile industry, bobbin yarn plays an important role. The main purpose of making bobbin yarn is to facilitate subsequent processing and use. Compared with loose yarn, bobbin yarn is more convenient in storage, transportation and further processing.

[0003] In the bobbin yarn dyeing process, due to the unreasonable design of the internal structure of the dyeing tank, the dyeing liquid flows poorly in the tank, cannot form effective circulation, and there is a large difference in dyeing liquid concentration and flow rate between different parts during dyeing. In addition, there is a lack of efficient dyeing liquid discharge and collection system. After dyeing is completed, the dyeing liquid cannot be collected in a timely and orderly manner, which greatly reduces the work efficiency of the entire dyeing process. UTILITY MODEL CONTENT

[0004] The utility model mainly provides a dyeing device of bobbin yarn production and processing technology based on graphene to solve the technical problems raised in the above background technology.

[0005] The utility model solves the above technical problems by adopting the following technical scheme:

[0006] A dyeing device of bobbin yarn production and processing technology based on graphene, comprising a bottom plate and a dyeing tank, the bottom plate top side is welded with a mounting frame, and the mounting frame both sides are internally provided with splicing grooves, and the splicing grooves are provided with a splicing mechanism above.

[0007] The dyeing tank top is provided with a top cover, the first motor is fixedly installed on the top cover, and the first motor is provided with a rotating mechanism in the dyeing tank cavity through a rotating shaft penetrating the top cover.

[0008] Preferably, the bottom plate top is slidably assembled with a discharge box in the mounting frame, the discharge box both sides are fixedly installed with splicing blocks, and the splicing blocks are provided with clamping grooves on the top.

[0009] Preferably, the splicing mechanism comprises a fixed groove, a spring and a clamping block, the fixed groove is provided above the splicing groove, the spring is fixedly connected to the inner top wall of the fixed groove, and the clamping block is fixedly connected to the bottom of the spring, and the clamping block both sides are inclined.

[0010] Preferably, a limiting groove is provided on one side of the fixed groove, a limiting block is fixedly connected to one side of the clamping block, and the limiting block is arranged in the limiting groove.

[0011] Preferably, the bottom of the dyeing tank is fixedly provided with a second motor, and the output shaft end of the second motor is connected with a bobbin cradle through a rotating shaft penetrating the inside of the dyeing tank.

[0012] Preferably, the rotating mechanism comprises a rotating frame and a limiting wheel, the output shaft end of the first motor is provided with a rotating frame through a rotating shaft penetrating the inside cavity of the top cover of the dyeing tank, and the rotating frame is fixedly connected with a limiting wheel on both sides, and the limiting wheel is in rolling friction with the inside cavity of the dyeing tank on one side.

[0013] Preferably, a first pipeline is welded on one side of the dyeing tank, a water pump is fixedly installed on one side of the first pipeline, a second pipeline is fixedly connected on the side away from the first pipeline, and the second pipeline is arranged inside the mounting frame through the top end.

[0014] Compared with the prior art, the dyeing tank has the beneficial effects that:

[0015] 1. The rotating frame is counterclockwise rotated by the first motor, the bobbin is clockwise rotated by the second motor, and the limiting wheel on one side of the rotating frame rolls along the inside cavity of the dyeing tank, so that the rotation of the rotating frame is stabilized, the dyeing liquid in the tank is formed into strong circulation, the contact between the dyeing liquid and the bobbin is more sufficient, the dyeing liquid concentration difference is reduced, the dye is uniformly distributed in the dyeing tank, the uniformity of the bobbin dyeing is improved, the defective products caused by uneven dyeing are effectively avoided, and the stability and consistency of the dyeing quality are ensured.

[0016] 2. The discharge box is arranged to facilitate the centralized treatment of the dyeing liquid after dyeing, the card block, the splicing block, the clamping groove and the spring are used to quickly take out when the discharge box is full, and then clean, and after cleaning, the discharge box can be quickly fixed with the mounting frame, the mounting and dismounting process is simple and smooth, the time consumed for treating the dyeing liquid and cleaning the discharge box is greatly reduced, the working efficiency of the whole dyeing work process is greatly improved, and the dyeing production operation can be continuously and efficiently carried out.

[0017] The utility model will be explained in detail below in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the whole structure schematic diagram of the utility model;

[0019] Figure 2 It is the inside section view of the dyeing tank of the utility model;

[0020] Figure 3 It is the utility model Figure 2 enlarged view of A place in the middle;

[0021] Figure 4 Figure is the structure schematic view of the splicing mechanism of the utility model;

[0022] Figure 5 Figure is the structure schematic view of the splicing block and the clamping block connection structure of the utility model.

[0023] In the drawing, the reference signs are as follows: 1, bottom plate; 2, dyeing tank; 3, mounting frame; 4, splicing groove; 5, splicing mechanism; 501, fixed groove; 502, spring; 503, clamping block; 6, top cover; 7, first motor; 8, rotating mechanism; 801, rotating frame; 802, limiting wheel; 9, discharge tank; 10, splicing block; 11, clamping groove; 12, limiting groove; 13, limiting block; 14, second motor; 15, bobbin frame; 16, first pipeline; 17, water pump; 18, second pipeline. DETAILED DESCRIPTION

[0024] In order to facilitate understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings, and the drawings show several embodiments of the utility model, but the utility model can be realized through different forms and is not limited to the embodiments described in the text, on the contrary, these embodiments are provided in order to make the disclosed content of the utility model more thorough and comprehensive.

[0025] EMBODIMENT

[0026] Please refer to the drawings Figures 1-4The utility model provides a kind of dyeing device based on the processing technology of tube yarn production and processing of graphene, including bottom plate 1 and dyeing tank 2, bottom plate 1 top side is welded with mounting bracket 3, bottom plate 1 top is slidably equipped with discharge tank 9 in mounting bracket 3, the design of discharge tank 9 aims at high -efficient collection and discharge of various waste liquid generated in dyeing process, it is made of corrosion -resistant engineering plastics, not only can effectively resist the erosion of dyeing liquid, also have the advantages of light, easy to operate, and discharge tank 9 both sides are fixedly installed with splicing block 10, this kind of fixed mode guarantees the connecting stability between splicing block 10 and discharge tank 9, also facilitate to be dismantled and maintain when needing, and splicing block 10 top is provided with clamping groove 11, and the inside of mounting bracket 3 both sides is provided with splicing groove 4, the shape of splicing groove 4 is compatible with splicing block 10, so that discharge tank 9 can accurately slide into the inside of mounting bracket 3, and splicing groove 4 is equipped with splicing mechanism 5, splicing mechanism 5 includes fixed groove 501, spring 502, clamping block 503, fixed groove 501 is provided with in splicing groove 4 top, fixed groove 501 is cuboid shape, to accommodate the activity of spring 502 and clamping block 503, and spring 502 is fixedly connected with the inner top wall of fixed groove 501, and clamping block 503 is fixedly connected with the bottom of spring 502, and clamping block 503 is trapezoidal structure as a whole, and both sides are inclined, this kind of inclined design can realize the function of automatic clamping when the installation of discharge tank 9, when the splicing block 10 of discharge tank 9 is inserted into splicing groove 4, clamping groove 11 will contact with clamping block 503, along with the further in-depth of splicing block 10, clamping groove 11 will extrude the inclined surface of clamping block 503, so that clamping block 503 compresses spring 502 upwards, when clamping groove 11 and clamping block 503 are located on the same vertical line, spring 502 will quickly rebound, and clamping block 503 is popped down, so that it is accurately clamped into clamping groove 11, to realize the firm fixation of discharge tank 9, limit groove 12 is provided with in one side of fixed groove 501, limit block 13 is fixedly connected with one side of clamping block 503, and limit block 13 is arranged in limit groove 12, the cooperation of limit block 13 and limit groove 12 can effectively limit the movement of clamping block 503 in horizontal direction, guarantee that it is always vertically clamped with clamping groove 11, greatly improve the reliability of the installation of discharge tank 9, second motor 14 is fixedly installed at the bottom of dyeing tank 2, and the output shaft end of second motor 14 is connected with tube yarn stand 15 through rotating shaft and penetrates through dyeing tank 2 inside, tube yarn stand 15 adopts openwork structure, can ensure that dyeing liquid fully contacts each part of tube yarn, realizes uniform dyeing, top cover 6 is assembled at the top of dyeing tank 2, top cover 6 and dyeing tank 2 between with sealing rubber ring sealing, prevent dyeing liquid from volatilization and leakage in dyeing process, first motor 7 is fixedly installed in top cover 6, and rotating mechanism 8 is arranged in the inner chamber of dyeing tank 2 through rotating shaft and penetrates through top cover 6 of first motor 7, rotating mechanism 8 includes rotating frame 801, limit wheel 802, rotating frame 801 is arranged in the inner chamber of dyeing tank 2 through rotating shaft and penetrates through top cover 6 of first motor 7 output shaft end, rotating frame 801 is cross-shaped structure,The rotating frame 801 is connected with the limiting wheel 802 on both sides through fixing, the limiting wheel 802 is made of wear-resistant rubber material, one side of the limiting wheel 802 rolls and rubs with the inner wall of the dyeing tank 2, when the first motor 7 is started, the rotating frame 801 is driven to rotate at high speed, the limiting wheel 802 rolls along the inner cavity of the dyeing tank 2, which not only can stabilize the rotation of the rotating frame 801, but also can drive the dyeing liquid to form strong circulation in the tank, so that the contact between the dyeing liquid and the cheese yarn is more sufficient, and the dyeing effect is greatly improved, one side of the dyeing tank 2 is welded with the first pipeline 16, the welding process guarantees the sealing between the pipeline and the dyeing tank 2, so as to prevent the dyeing liquid from leaking, the water pump 17 is fixedly installed on one side of the first pipeline 16, the water pump 17 is fixedly connected with the second pipeline 18 on the side far away from the first pipeline 16, and the second pipeline 18 is arranged in the installation frame 3 and penetrates through the top end of the installation frame 3, after the dyeing operation is completed, the dyeing liquid in the dyeing tank 2 can be discharged into the discharge tank 9 through the first pipeline 16, the water pump 17 and the second pipeline 18 by starting the water pump 17, so that the dyeing liquid can be effectively collected and treated.

[0027] The specific operation mode of the utility model is as follows:

[0028] In use, first, the top cover 6 is opened, then the cheese yarn to be dyed is sleeved on the cheese yarn frame 15, the top cover 6 is closed, the second motor 14 is driven, the cheese yarn frame 15 is driven to rotate clockwise, the cheese yarn is driven to rotate, the first motor 7 is driven, the rotating frame 801 is driven to rotate counterclockwise, the dyeing liquid is fully flowed in the dyeing tank 2, the dyeing liquid concentration difference is reduced, when the dyeing is completed, the water pump 17 is started, the dyeing liquid in the dyeing tank 2 is discharged into the discharge tank 9 through the first pipeline 16 and the second pipeline 18, subsequent processing is facilitated, when the discharge tank 9 reaches full load, the drain tank is pulled, the splicing block 10 moves outward along the splicing groove 4, the clamping block 503 moves upward, then is separated from the clamping groove 11, that is, the taking-out is completed, the discharge tank 9 is cleaned, when the cleaning is completed, the splicing block 10 is pushed inward to be aligned with the splicing groove 4, the splicing block 10 moves upward, then is extruded by the spring 502, when the clamping block 503 and the clamping groove 11 are located on the same vertical line, the clamping block 503 is clamped into the clamping groove 11 under the action of the spring 502, that is, the quick fixing is completed, the working efficiency is increased.

[0029] The utility model is described above in conjunction with the drawings, obviously, the utility model is not limited by the above mode in the specific implementation, as long as the method concept and technical scheme of the utility model are adopted to make this kind of non-essential improvement, or the concept and technical scheme of the utility model are directly applied to other occasions without improvement, all are within the protection scope of the utility model.

Claims

1. A dyeing device for a graphene-based cheese production process, comprising a base plate (1) and a dyeing tank (2), characterized in that: The bottom plate (1) top side welding has installed frame (3), and the installed frame (3) both sides inside are equipped with splicing groove (4), and the splicing groove (4) above is equipped with splicing mechanism (5); The dyeing tank (2) top is equipped with top cover (6), and the top cover (6) is fixedly installed with first motor (7), and the first motor (7) is provided with rotating mechanism (8) through the shaft in the dyeing tank (2) inner chamber through top cover (6).

2. A dyeing device for a graphene-based cheese production process according to claim 1, characterized in that, The bottom plate (1) top is equipped with discharge tank (9) in the installed frame (3) inside, and the discharge tank (9) both sides are fixedly installed with splicing block (10), and the splicing block (10) top is equipped with clamping groove (11).

3. A dyeing device for a graphene-based cheese processing technique according to claim 1, characterized in that, The splicing mechanism (5) includes fixed groove (501), spring (502), clamping block (503), the splicing groove (4) top is equipped with fixed groove (501), and the fixed groove (501) inner top wall is fixedly connected with spring (502), and the spring (502) bottom is fixedly connected with clamping block (503), and the clamping block (503) both sides are inclined.

4. A dyeing device for a graphene-based cheese production process according to claim 3, characterized in that, The fixed groove (501) side is equipped with limiting groove (12), the clamping block (503) side is fixedly connected with limiting block (13), and the limiting block (13) is arranged in the limiting groove (12) inside.

5. A dyeing device for a graphene-based cheese processing technique according to claim 1, characterized in that, The dyeing tank (2) bottom is fixedly installed with second motor (14), and the output shaft end of the second motor (14) is connected with the bobbin creel (15) through the shaft in the dyeing tank (2) inside.

6. A dyeing device for a graphene-based cheese processing technique according to claim 1, characterized in that, The rotating mechanism (8) includes rotating frame (801), limiting wheel (802), the output shaft end of the first motor (7) is provided with rotating frame (801) through the shaft in the dyeing tank (2) inner chamber through top cover (6), and the rotating frame (801) both sides are fixedly connected with limiting wheel (802), and the limiting wheel (802) side rolls and rubs with the dyeing tank (2) inner chamber.

7. A dyeing device for a graphene-based cheese processing technology according to claim 1, characterized in that, The dyeing tank (2) side is welded with first pipeline (16), and the first pipeline (16) side is fixedly installed with water pump (17), and the water pump (17) is fixedly connected with second pipeline (18) on the side away from the first pipeline (16), and the second pipeline (18) one end passes through the top end of the installed frame (3) and is arranged in its inside.