Energy-saving textile fabric processing and cooling treatment device

By combining multiple sets of cooling roller assemblies with an external cooling mechanism, the problems of poor cooling effect and fabric wetting in textile fabric processing are solved, achieving efficient and energy-saving fabric cooling treatment.

CN223907151UActive Publication Date: 2026-02-13BOLUO FU YANG TEXTILE CO LTD
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Patent Information

Application Number
CN202520210888.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2026-02-13
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

In existing textile fabric processing equipment, blower fans are not effective at cooling, and water immersion cooling causes the fabric to become wet, which makes subsequent processing inconvenient.

Method used

Multiple sets of cooling roller assemblies are used, and the combination structure of the outer heat exchange arc plate and the inner heat exchange arc plate is combined with the cooling medium to exchange heat. The external cooling mechanism enhances the fan to blow cold air, so as to achieve rapid cooling and keep the fabric dry.

Benefits of technology

It improves the cooling effect of textile fabrics, keeps the fabrics dry, facilitates subsequent processing, and reduces energy consumption.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223907151U_ABST
Patent Text Reader

Abstract

The utility model discloses an energy-saving textile fabric processing cooling treatment device which comprises a treatment box, a box door is hinged to one side of the treatment box, a feeding port is formed in the top of the treatment box, a discharging port is formed in one side of the treatment box, and a plurality of sets of cooling roller assemblies are installed in the treatment box at equal intervals in the vertical direction. A medium input pipe is further fixedly connected to the interior of the treatment box through a supporting frame, the outlet end of the medium input pipe is connected with the cooling roller assembly located on the uppermost portion, every two adjacent cooling roller assemblies are connected through a medium conveying pipe, and a medium output pipe is connected to the cooling roller assembly located on the lowermost portion; according to the textile fabric cooling device, the multiple sets of cooling roller assemblies are arranged, the textile fabric is wound around the multiple sets of cooling roller assemblies and the material guide rollers in sequence, cooling media circulate in the cooling roller assemblies and exchange heat with the textile fabric, the heat exchange cooling effect is improved, the textile fabric can be kept in a dry state, and follow-up processing is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to textile fabric processing technical field, concretely is a kind of energy-saving textile fabric processing cooling treatment device. BACKGROUND

[0002] Fabric is the material used to make clothes, as one of the three elements of clothing, fabric not only can interpret the style and characteristics of clothing, and directly affect the color, modeling performance effect of clothing, in the fabric production and processing process, fabric temperature will increase, need to cool fabric, so that subsequent processing of fabric.

[0003] The existing fabric processing cooling device mostly uses air-blowing fan to blow fabric or cools by fabric immersion, directly blows fabric surface using air-blowing fan, but fabric heat conduction speed is fast, and the heat exchange and cooling effect of blowing wind and fabric is poor, needs to set multiple air-blowing fans, and the investment cost is high, and although the immersion cooling mode can quickly cool the area, but fabric is immersed, and when fabric needs to be kept dry in subsequent processing, it is not applicable, therefore, in view of the above problems, the present application designs an energy-saving textile fabric processing cooling treatment device which can quickly cool textile fabric and keep fabric dry. SUMMARY

[0004] In view of the deficiencies of the prior art, the purpose of the utility model is to provide an energy-saving textile fabric processing cooling treatment device, to solve the problem that the textile fabric is cooled by air-blowing fan in the prior art, the heat exchange and cooling effect is poor, and the immersion cooling mode can cause fabric to be immersed, and when fabric needs to be kept dry in subsequent processing, it is not applicable.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] An energy-saving textile fabric processing cooling treatment device, comprising a treatment box, a box door is hinged on one side of the treatment box, a feeding port is formed in the top of the treatment box, a discharging port is formed in one side of the treatment box, a plurality of groups of cooling roller assemblies are installed in the treatment box in vertical direction at equal intervals, a medium input pipe is fixedly connected in the treatment box through a support frame, the outlet end of the medium input pipe is connected with the uppermost cooling roller assembly, two adjacent groups of cooling roller assemblies are connected through a medium conveying pipe, and a medium output pipe is connected to the lowermost cooling roller assembly.

[0007] The cooling roller assembly comprises a roller, a cavity is formed in the center of the roller in the axial direction, a pair of heat exchange members are fixedly connected to the roller, support columns are rotatably connected to both ends of the cavity of the roller, one end of the support column away from the roller is fixedly connected to the treatment box, a medium conveying cavity is formed in the support column and communicates with the cavity, the medium input pipe, the medium conveying pipe and the medium output pipe are fixedly connected to the support column and communicate with the medium conveying cavity;

[0008] An external cooling mechanism is arranged on the side of the medium input pipe away from the cooling roller assembly.

[0009] Preferably, the heat exchange member comprises an outer heat exchange arc plate and an inner heat exchange arc plate, and the outer heat exchange arc plate and the inner heat exchange arc plate are fixedly connected through a plurality of connecting heat exchange plates.

[0010] Preferably, an outer embedding groove is formed in the outer wall of the roller for embedding and installing the outer heat exchange arc plate, an inner embedding groove is formed in the inner wall of the cavity for embedding and installing the inner heat exchange arc plate, and a communication groove is formed between the outer embedding groove and the inner embedding groove for the connecting heat exchange plates to pass through.

[0011] Preferably, the outer surface of the outer heat exchange arc plate is flush with the outer surface of the roller, and the inner surface of the inner heat exchange arc plate is flush with the inner surface of the cavity.

[0012] Preferably, a plurality of baffles are fixedly connected to the inner wall of the inner heat exchange arc plate at equal intervals along the length direction, the baffles are arranged in the cavity, and the baffles on the two groups of heat exchange members are arranged in a staggered manner.

[0013] Preferably, a pair of material guiding rollers are arranged on the side of the roller away from the medium input pipe, the material guiding rollers are rotatably connected to the inside of the treatment box, one of the material guiding rollers is located above the central axis of the roller, and the other material guiding roller is located below the central axis of the roller.

[0014] Preferably, the external cooling mechanism comprises a sleeve fixedly connected to the medium conveying pipe, the medium conveying pipe communicates with the sleeve, a rotating shaft is rotatably connected to the inside of the sleeve, and a turbine is fixedly sleeved on the rotating shaft.

[0015] Preferably, the external cooling mechanism further comprises a heat dissipation fan arranged on the side of the medium input pipe away from the cooling roller assembly, a fan shaft is fixedly penetrated in the center of the heat dissipation fan, one end of the fan shaft is rotatably connected to the treatment box, a second pulley is fixedly sleeved on the fan shaft, one end of the rotating shaft extends to the outside of the sleeve and is fixedly connected to a first pulley, and the first pulley and the second pulley are drivingly connected through a belt.

[0016] Preferably, guide rollers are installed at the inlet and the outlet of the treatment box.

[0017] Compared with the prior art, the utility model has the advantages of

[0018] 1, the utility model discloses a plurality of cooling roller assemblies are set, and textile fabric is in turn from a plurality of cooling roller assemblies and the material guiding roller, and textile fabric passes the contact with the outer heat exchange arc plate, and heat is transferred to the outer heat exchange arc plate, and then is transferred to the inner heat exchange arc plate through the connecting heat exchange sheet, and the cooling medium that circulates in the cavity exchanges heat with the inner heat exchange arc plate, realizes the cooling of textile fabric, and the outer heat exchange arc plate and the inner heat exchange arc plate have greater area, improve the contact area of outer heat exchange arc plate and textile fabric, improve the heat exchange area of inner heat exchange arc plate and cooling medium, and the baffle is set and plays the role of blocking the cooling medium conveying in the cavity and prolonging the conveying path, prolongs the conveying time of cooling medium in the cavity, can make cooling medium diffuse in the cavity and fully contact with the inner heat exchange arc plate, improves the heat exchange cooling effect, and can make textile fabric keep dry state, and facilitate subsequent processing.

[0019] 2, the utility model discloses an external cooling mechanism, and in the process of cooling medium conveying, cooling medium enters the sleeve from the medium conveying pipe, and impacts turbine rotation, and the turbine drives the rotation of the shaft, and the first pulley is rotated by the shaft, and the first pulley rotates the fan shaft and the heat dissipation fan through the belt, and the cold air around the medium input pipe is blown to the direction of textile fabric, and the cooling effect of textile fabric is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is whole structure schematic diagram for energy -conserving textile fabric processing cooling treatment device;

[0021] Figure 2 It is inside stereoscopic structure schematic diagram for processing box;

[0022] Figure 3 It is inside plane structure schematic diagram for processing box;

[0023] Figure 4 It is sectional view for cooling roller assembly;

[0024] Figure 5 It is split structure schematic diagram for drum and heat exchange spare;

[0025] Figure 6 It is structure schematic diagram for external cooling mechanism;

[0026] Figure 7 It is sleeve, turbine and shaft sectional view.

[0027] In the figure: 1, processing box; 2, box door; 11, feed inlet; 12, discharge outlet; 3, guide roller; 4, cooling roller assembly; 41, roller; 411, cavity; 412, outer embedded groove; 413, inner embedded groove; 414, communication groove; 42, heat exchange part; 421, outer heat exchange arc plate; 422, inner heat exchange arc plate; 423, connecting heat exchange sheet; 424, baffle; 43, support column; 5, material guide roller; 6, medium input pipe; 7, medium conveying pipe; 8, external cooling mechanism; 81, sleeve; 82, rotating shaft; 83, turbine; 84, first pulley; 85, fan shaft; 86, cooling fan; 87, second pulley; 9, medium output pipe. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0029] Embodiment:

[0030] Please refer to Figures 1-7 The embodiment provides an energy-saving textile fabric processing and cooling treatment device, which comprises a processing box 1, a box door 2 is hinged to one side of the processing box 1, a feed inlet 11 is formed in the top of the processing box 1, a discharge outlet 12 is formed in one side of the processing box 1, a plurality of cooling roller assemblies 4 are installed in the processing box 1 at equal intervals along the vertical direction, a medium input pipe 6 is fixedly connected to the processing box 1 through a support frame, the outlet end of the medium input pipe 6 is connected to the uppermost cooling roller assembly 4, two adjacent cooling roller assemblies 4 are connected through a medium conveying pipe 7, and a medium output pipe 9 is connected to the lowermost cooling roller assembly 4. The outlet ends of the medium input pipe 6 and the medium output pipe 9 penetrate through the processing box 1 and are connected to cooling medium circulating conveying equipment. In use, the textile fabric is fed into the processing box 1 from the feed inlet 11, passes through the plurality of cooling roller assemblies 4 in sequence, and is discharged from the discharge outlet 12. The cooling medium is input into the uppermost cooling roller assembly 4 from the medium input pipe 6, is connected to the plurality of cooling roller assemblies 4 through the medium conveying pipe 7, passes through the plurality of cooling roller assemblies 4 from top to bottom in sequence, and is discharged from the medium output pipe 9. The cooling roller assembly 4 is in contact with the textile fabric to exchange heat, and the fabric is cooled and treated. In the embodiment, the cooling medium can be water, air or refrigerant.

[0031] In the embodiment, as Figure 4 and Figure 5As shown, the cooling roller assembly 4 comprises a roller 41, the roller 41 is provided with a cavity 411 in the center in the axial direction, the roller 41 is fixedly connected with a pair of heat exchange pieces 42, both ends of the cavity 411 of the roller 41 are rotatably connected with support columns 43, the connection part of the roller 41 and the support column 43 is provided with a sealing structure to prevent the cooling medium from leaking, the end of the support column 43 away from the roller 41 is fixedly connected with the treatment box 1, the inside of the support column 43 is provided with a medium conveying cavity communicated with the cavity 411, the medium input pipe 6, the medium conveying pipe 7 and the medium output pipe 9 are fixedly connected with the support column 43 and communicated with the medium conveying cavity, the heat exchange piece 42 comprises an outer heat exchange arc plate 421 and an inner heat exchange arc plate 422, the outer heat exchange arc plate 421 and the inner heat exchange arc plate 422 are fixedly connected through a plurality of connecting heat exchange pieces 423, the heat exchange piece 42 can be copper, aluminum or other materials with high thermal conductivity, the outer wall of the roller 41 is provided with an outer embedding groove 412 for embedding and installing the outer heat exchange arc plate 421, the inner wall of the cavity 411 is provided with an inner embedding groove 413 for embedding and installing the inner heat exchange arc plate 422, the outer embedding groove 412 and the inner embedding groove 413 are provided with a communication groove 414 for the connecting heat exchange piece 423 to pass through, specifically, the medium conveying cavities in the support columns 43 at both ends of the roller 41 are respectively used for inputting the cooling medium into the cavity 411 and outputting the cooling medium from the cavity 411, so that the cooling medium flows in the cavity 411, the textile fabric contacts the outer heat exchange arc plate 421 to transfer heat to the outer heat exchange arc plate 421, and then the heat is transferred to the inner heat exchange arc plate 422 through the connecting heat exchange piece 423, the cooling medium flowing in the cavity 411 exchanges heat with the inner heat exchange arc plate 422 to realize the cooling of the textile fabric, the outer heat exchange arc plate 421 and the inner heat exchange arc plate 422 have a large area, which improves the contact area of the outer heat exchange arc plate 421 and the textile fabric and improves the heat exchange area of the inner heat exchange arc plate 422 and the cooling medium, greatly improves the cooling effect, and can keep the textile fabric in a dry state, which is convenient for subsequent processing.

[0032] As a preferred embodiment of the present embodiment, the outer surface of the outer heat exchange arc plate 421 is flush with the outer surface of the roller 41 to avoid scratching and damaging the textile fabric, and the inner surface of the inner heat exchange arc plate 422 is flush with the inner surface of the cavity 411 to avoid hindering the delivery of the cooling medium.

[0033] In the present embodiment, as shown in Figure 4 and Figure 5 the inner wall of the inner heat exchange arc plate 422 is fixedly connected with a plurality of baffles 424 at equal intervals along the length direction, the baffles 424 are arranged in the cavity 411, the baffles 424 on the two groups of heat exchange pieces 42 are arranged in a staggered manner, the baffles 424 are arranged to block and lengthen the delivery path of the cooling medium in the cavity 411, lengthen the delivery time of the cooling medium in the cavity 411, and enable the cooling medium to diffuse in the cavity 411 and fully contact the inner heat exchange arc plate 422, greatly improving the heat exchange and cooling effect.

[0034] In the embodiment, as shown in Figure 1 and Figure 3 , a pair of material guiding rollers 5 are arranged on the side of the cylinder 41 away from the medium input pipe 6, and the material guiding rollers 5 are rotatably connected inside the processing box 1. One of the material guiding rollers 5 is arranged above the central axis of the cylinder 41, and the other is arranged below the central axis of the cylinder 41. The textile fabric is guided to pass around the bottom of the upper material guiding roller 5, then around the outside of the cooling roller assembly 4, and then around the top of the lower material guiding roller 5 during the conveying process. The material guiding rollers 5 have the function of adjusting the conveying path of the textile fabric, so that the textile fabric is in contact with the surface of the cylinder 41 for the least, and the contact area between the textile fabric and the outer heat exchange arc plate 421 is increased, thereby improving the heat exchange and cooling effect on the textile fabric. Specifically, the distance between the pair of material guiding rollers 5 is as small as possible during design, so that the textile fabric can contact the cylinder 41 for more area during the guiding and conveying of the textile fabric.

[0035] In the embodiment, as shown in Figure 6 and Figure 7 , an external cooling mechanism 8 is arranged on the side of the medium input pipe 6 away from the cooling roller assembly 4. The external cooling mechanism 8 includes a sleeve 81 fixedly connected to the medium conveying pipe 7, the medium conveying pipe 7 is in communication with the sleeve 81, and a rotating shaft 82 is rotatably connected inside the sleeve 81. A turbine 83 is fixedly sleeved on the rotating shaft 82. The external cooling mechanism 8 further includes a cooling fan 86 arranged on the side of the medium input pipe 6 away from the cooling roller assembly 4. A fan shaft 85 is fixedly penetrated at the center of the cooling fan 86. One end of the fan shaft 85 is rotatably connected to the processing box 1. A second pulley 87 is fixedly sleeved on the fan shaft 85. One end of the rotating shaft 82 extends to the outside of the sleeve 81 and is fixedly connected to a first pulley 84. The first pulley 84 and the second pulley 87 are drivingly connected by a belt. During the conveying of the cooling medium, the cooling medium enters the sleeve 81 from the medium conveying pipe 7 and impacts the turbine 83 to rotate. The turbine 83 drives the rotating shaft 82 to rotate, and the rotating shaft 82 drives the first pulley 84 to rotate. The first pulley 84 drives the fan shaft 85 and the cooling fan 86 to rotate through the belt, and blows the cold air around the medium input pipe 6 to the direction of the textile fabric, thereby further improving the cooling effect on the textile fabric. The cooling fan 86 does not need to be driven by additional power, which has the effect of saving energy and reducing consumption. In the embodiment, the material of the medium input pipe 6 can also be a material with a high thermal conductivity, so that the air around the medium input pipe 6 is cooled, and the cold air is blown to the textile fabric for cooling. In order to improve the cooling effect of the medium input pipe 6 on the surrounding air, the medium input pipe 6 can be arranged in multiple U-shaped sections. In the embodiment, an exhaust device can be arranged on the processing box 1 to flow the internal air and exhaust the hot air.

[0036] In the embodiment, as shown in Figure 1As shown, the processing box 1 is provided with a guide roller 3 at the inlet 11 and the outlet 12, which is used to guide the textile fabric to enter and exit the processing box 1, avoiding the textile fabric from being scraped at the inlet 11 and the outlet 12.

[0037] Working principle: in use, the textile fabric enters the processing box 1 from the inlet 11, and then passes through the multiple groups of cooling roller assemblies 4 and the guide rollers 5 in sequence, and then exits from the outlet 12; the cooling medium is input into the uppermost cooling roller assembly 4 from the medium input pipe 6, and is connected with the multiple groups of cooling roller assemblies 4 through the medium conveying pipe 7, so that the cooling roller assemblies 4 pass through the multiple groups of cooling roller assemblies 4 from top to bottom, and then are discharged from the medium output pipe 9; the textile fabric contacts the outer heat exchange arc plate 421, and then transfers heat to the outer heat exchange arc plate 421, and then transfers heat to the inner heat exchange arc plate 422 through the connecting heat exchange fin 423; the cooling medium in the cavity 411 exchanges heat with the inner heat exchange arc plate 422, so as to realize the cooling of the textile fabric; the outer heat exchange arc plate 421 and the inner heat exchange arc plate 422 have a large area, so as to increase the contact area of the outer heat exchange arc plate 421 with the textile fabric, and increase the heat exchange area of the inner heat exchange arc plate 422 with the cooling medium; the baffle 424 is arranged to block the cooling medium in the cavity 411, so as to prolong the conveying path of the cooling medium, prolong the conveying time of the cooling medium in the cavity 411, and make the cooling medium in the cavity 411 fully contact with the inner heat exchange arc plate 422, so as to improve the heat exchange and cooling effect; in the process of conveying the cooling medium, the cooling medium enters the sleeve 81 from the medium conveying pipe 7, and impacts the turbine 83 to rotate; the turbine 83 drives the rotating shaft 82 to rotate, and the rotating shaft 82 drives the first pulley 84 to rotate; the first pulley 84 drives the fan shaft 85 and the cooling fan 86 to rotate through the belt, so as to blow the cold air around the medium input pipe 6 to the direction of the textile fabric, and further improve the cooling effect of the textile fabric.

[0038] The above embodiment is a preferred implementation scheme of the present application, and in addition thereto, the present application can be implemented in other ways, and any obvious replacement without departing from the technical scheme concept is within the protection scope of the present application.

Claims

1. An energy-saving cooling device for textile fabric processing, characterized in that: The utility model provides a cooling roller assembly and a processing box, and the cooling roller assembly comprises a roller (41), a cavity (411) is formed in the center of the roller (41) along the axial direction, a pair of heat exchange pieces (42) are fixedly connected to the roller (41), support columns (43) are rotatably connected to both ends of the cavity (411) of the roller (41), one end of the support column (43) away from the roller (41) is fixedly connected to the processing box (1), a medium conveying cavity is formed in the support column (43) and communicates with the cavity (411), the medium input pipe (6), the medium conveying pipe (7) and the medium output pipe (9) are fixedly connected to the support column (43) and communicate with the medium conveying cavity. The medium input pipe (6) is provided with an external cooling mechanism (8) on the side away from the cooling roller assembly (4). The heat exchange piece (42) comprises an outer heat exchange arc plate (421) and an inner heat exchange arc plate (422), and the outer heat exchange arc plate (421) and the inner heat exchange arc plate (422) are fixedly connected through a plurality of connecting heat exchange fins (423).

2. The energy-saving textile fabric processing and cooling treatment device according to claim 1, characterized in that: An outer embedding groove (412) is formed in the outer wall of the roller (41) and is used for embedding the outer heat exchange arc plate (421), an inner embedding groove (413) is formed in the inner wall of the cavity (411) and is used for embedding the inner heat exchange arc plate (422), and a communication groove (414) is formed between the outer embedding groove (412) and the inner embedding groove (413) and is used for allowing the connecting heat exchange fin (423) to pass through.

3. The energy-saving textile fabric processing and cooling treatment device according to claim 2, characterized in that: The outer surface of the outer heat exchange arc plate (421) is flush with the outer surface of the roller (41), and the inner surface of the inner heat exchange arc plate (422) is flush with the inner surface of the cavity (411).

4. The energy-saving textile fabric processing and cooling treatment device according to claim 3, characterized in that: A plurality of baffles (424) are fixedly connected to the inner wall of the inner heat exchange arc plate (422) along the length direction at equal intervals, the baffles (424) are arranged in the cavity (411), and the baffles (424) on the two groups of heat exchange pieces (42) are arranged in a staggered manner.

5. The energy-saving textile fabric processing and cooling treatment device according to claim 3, characterized in that: One pair of material guide rollers (5) are arranged on the side of the roller (41) away from the medium input pipe (6), the material guide rollers (5) are rotatably connected to the inside of the processing box (1), one of the material guide rollers (5) is arranged above the central axis of the roller (41), and the other material guide roller (5) is arranged below the central axis of the roller (41).

6. The energy-saving textile fabric processing and cooling treatment device according to claim 1, characterized in that: ​ 7. The energy-saving textile fabric processing and cooling treatment device according to claim 1, characterized in that: The external cooling mechanism (8) comprises a sleeve (81) fixedly connected to the medium conveying pipe (7), the medium conveying pipe (7) is communicated with the sleeve (81), the inside of the sleeve (81) is rotationally connected with a rotating shaft (82), and the rotating shaft (82) is fixedly sleeved with a turbine (83).

8. The energy-saving textile fabric processing and cooling treatment device according to claim 7, characterized in that: The external cooling mechanism (8) further comprises a cooling fan (86) arranged on the side, away from the cooling roller assembly (4), of the medium input pipe (6), the center of the cooling fan (86) is fixedly penetrated with a fan shaft (85), one end of the fan shaft (85) is rotationally connected to the treatment box (1), the fan shaft (85) is fixedly sleeved with a second belt pulley (87), one end of the rotating shaft (82) extends to the outside of the sleeve (81) and is fixedly connected with a first belt pulley (84), and the first belt pulley (84) and the second belt pulley (87) are drivingly connected through a belt.

9. The energy-saving textile fabric processing and cooling treatment device according to claim 1, characterized in that: The treatment box (1) is provided with a guide roller (3) at the inlet (11) and the outlet (12).