Setting machine for Raschel polyester blanket

By using heated rollers and transmission components in the setting machine, the problem of insufficient expansion at the root of the pile was solved, achieving uniform expansion and improved quality of the blanket.

CN223907153UActive Publication Date: 2026-02-13SHAOXING BOLIHAO HOME TEXTILES CO LTD
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Patent Information

Application Number
CN202520392423.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-02-13
Estimated Expiration
2035-03-06

AI Technical Summary

Technical Problem

When existing setting machines expand Raschel polyester blankets, the roots of the pile cannot be fully expanded, resulting in poor pile uniformity.

Method used

Heated rollers are used instead of hot air. The raised parts on the heated rollers directly contact the blanket. Combined with transmission components and adjustment parts, the spacing of the heated rollers is adjusted according to the thickness of the blanket to achieve uniform expansion of the root of the pile.

Benefits of technology

The heating roller assembly can better achieve the expansion of the root of the blanket fibers, improving the quality and uniformity of the blanket. The needle punch on the transmission belt fixes the blanket and reduces damage. Adjustable parts improve the applicability of the equipment.

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    Figure CN223907153U_ABST
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Abstract

The utility model relates to a setting machine used for a Raschel polyester blanket, the setting machine comprises a box body, a transmission assembly used for driving the blanket to move and a heating assembly, the heating assembly comprises a mounting plate, a sliding plate, a driving part and a heating roller set, the mounting plate is arranged in the box body, and the sliding plate is arranged in the box body; the sliding plate is connected into the box body in a sliding mode in the thickness direction of the blanket, the driving part is used for driving the sliding plate to be close to or away from the mounting plate, the heating roller set comprises two heating rollers, the two heating rollers are rotationally connected to the mounting plate and the sliding plate respectively, and a plurality of protrusions are evenly distributed on the outer side walls of the heating rollers. The device has the effect that the villus roots of the Raschel polyester blanket are fully expanded.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of cloth setting device, in particular to a setting machine for raschel polyester blanket. BACKGROUND

[0002] The surface yarn of the raschel blanket uses lustrous polyester low-elastic yarn, and the bottom yarn generally uses polyester full-drawing yarn. The puffing of the blanket is an important link in the production of the raschel polyester blanket. At present, the setting machine is generally used to puff the blanket.

[0003] At present, the Chinese utility model patent with the publication number CN217678146U discloses a setting machine with a centralized heating device, which comprises a shell, a hot air furnace, a first fan and a blowing plate. The left side of the shell is provided with a cloth inlet, and the right side of the shell is provided with a cloth outlet. The blanket continuously moves from the cloth inlet to the cloth outlet under the action of a driving device. The blowing plate is arranged below the blanket. The air inlet of the blowing plate is connected to the air outlet of the first fan through a branch hot air pipe. The air inlet of the first fan is connected to the main hot air pipe through a pipeline. The main hot air pipe is connected to the air outlet of the hot air furnace of the hot air furnace. The utility model has the functions of being practical and reducing fire hazards.

[0004] The surface of the raschel polyester blanket has fluff, and the fluff is uniform and tight. If the high-temperature hot air is used for puffing, the fluff cannot be deeply puffed to the root, so that the fluff cannot be fully puffed. CONTENT OF THE UTILITY MODEL

[0005] In order to fully puff the fluff of the raschel polyester blanket, the present application provides a setting machine for a raschel polyester blanket.

[0006] The present application provides a setting machine for a raschel polyester blanket, which adopts the following technical scheme:

[0007] A setting machine for a raschel polyester blanket, comprising a box body, a transmission assembly for driving the movement of the blanket, and a heating assembly. The heating assembly comprises a mounting plate, a sliding plate, a driving member and a heating roller set. The mounting plate is arranged in the box body. The sliding plate is slidably connected to the box body along the thickness direction of the blanket. The driving member is used to drive the sliding plate to move closer to or away from the mounting plate. The heating roller set comprises two heating rollers. The two heating rollers are respectively rotatably connected to the mounting plate and the sliding plate. The outer side wall of each heating roller is uniformly provided with a plurality of protrusions.

[0008] The transmission assembly is used to drive the blanket to move in the setting machine, the worker starts the driving member, drives the sliding plate to be close to the mounting plate, and the heating rollers on the mounting plate and the heating rollers on the sliding plate are respectively abutted on both sides of the blanket, in the process that the transmission assembly drives the blanket, the heating rollers rotate along with the movement of the blanket, the heating rollers are in contact with the blanket in the circumferential direction, the blanket is heated more uniformly, and the protrusions on the heating rollers can be in contact with the root of the pile of the blanket, so that the bulking treatment of the blanket is better achieved.

[0009] Optionally, the heating roller is provided with an electric heating wire.

[0010] By adopting the above technical scheme, the electric heating wire can heat the heating roller, the electric heating wire has a long service life, the heating speed is high, and the structure of the heating roller is reasonable.

[0011] Optionally, the heating assembly comprises a plurality of heating roller groups, the heating rollers in the plurality of heating roller groups are distributed in a fold line type.

[0012] By adopting the above technical scheme, since the protrusions exist on the outer side wall of the heating roller, if the heating rollers in the same heating roller group are distributed in the thickness direction of the blanket, the protrusions of the heating roller group are easy to clamp the blanket, and the quality of the blanket is affected, by distributing the heating rollers in a fold line type, the temperature of the blanket can be kept stable, and the protrusions on the heating rollers can be better in contact with the roots of the pile of the blanket.

[0013] Optionally, the driving member comprises a driving cylinder, a cylinder body of the driving cylinder is arranged on the box body, and a piston rod of the driving cylinder is arranged on the sliding plate.

[0014] By adopting the above technical scheme, the driving cylinder is used to drive the sliding plate to move, the driving cylinder moves stably and reliably, has high load capacity, and has a reasonable structure, so that the worker can operate conveniently.

[0015] Optionally, the box body is provided with an adjusting member for adjusting the position of the driving cylinder, the adjusting member comprises an adjusting plate, an adjusting motor and an adjusting screw rod, the adjusting plate is slidably connected to the box body in the thickness direction of the blanket, the adjusting motor is arranged on the adjusting plate, the adjusting screw rod is arranged on the adjusting motor, the length direction of the adjusting screw rod is parallel to the thickness direction of the blanket, the adjusting screw rod is threadedly connected to the box body, and the driving cylinder is arranged on the adjusting plate.

[0016] By adopting the technical scheme, the thickness of the blanket is different, the piston rod of the driving cylinder drives the sliding plate to be close to the mounting plate, the distance between the mounting plate and the sliding plate can be adjusted through the adjusting piece, the staff can start the adjusting motor, the adjusting motor drives the adjusting screw to rotate, the distance between the adjusting plate and the box body changes, the distance between the cylinder body of the driving cylinder on the adjusting plate and the box body changes, and the distance between the sliding plate and the mounting plate is adjusted.

[0017] Optionally, the transmission assembly comprises two transmission belts and a plurality of needles, the two transmission belts are arranged on the mounting plate and the sliding plate respectively, and the length direction of the transmission belt is parallel to the conveying direction of the blanket.

[0018] By adopting the technical scheme, the transmission belt is used to drive the blanket to move, the needle is used to pierce the blanket, the relative movement between the blanket and the transmission belt is reduced, the two transmission belts are arranged on the mounting plate and the sliding plate respectively, the sliding plate moves through the driving piece, the movement of the sliding plate drives the movement of the corresponding transmission belt, and the transmission belt is fixed to the blanket.

[0019] Optionally, the transmission assembly further comprises a plurality of mounting pieces, the mounting piece comprises a mounting block, a limiting block and a mounting bolt, the plurality of mounting pieces are distributed on the outer side wall of the transmission belt along the circumferential direction of the transmission belt, the limiting block is arranged on the transmission belt, the mounting block abuts against the limiting block, the mounting bolt is used for fixing the mounting block and the limiting block, and the plurality of needles are arranged on the mounting block.

[0020] By adopting the technical scheme, the needle may be bent during use, the bent needle cannot pierce the blanket, but is easy to scratch the blanket, and needs to be replaced in time, the mounting block is separated from the limiting block through the mounting bolt, the staff can replace the mounting block, install a new mounting block on the transmission belt, the replacement of the needle is realized, and the damage of the blanket is reduced.

[0021] Optionally, the box body further comprises a hot air pipe arranged in the box body and used for heating the internal space of the box body.

[0022] By adopting the technical scheme, the hot air pipe is used for preheating the box body, improves the temperature of the blanket when contacting the heating roller, reduces the temperature mutation of the blanket when contacting the heating roller, and better expands the fluff root of the blanket.

[0023] In summary, the present application has at least one of the following beneficial technical effects:

[0024] 1. The heating roller group replaces the hot air, directly contacts the blanket, and the protrusions on the heating roller better realize the expansion of the fluff root of the blanket.

[0025] 2. The adjusting piece can adjust the distance between the heating rollers according to the thickness of different blankets, improving the applicability of the equipment;

[0026] 3. The needles on the transmission belt are used to pierce the blanket to realize the transportation operation of the blanket. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 is a sectional view of a setting machine for a raschel polyester blanket.

[0028] Figure 2 is Figure 1 the structure diagram of the heating assembly.

[0029] Figure 3 is Figure 1 the structure diagram of the transmission assembly.

[0030] Reference signs: 1, box body; 2, transmission assembly; 21, transmission belt; 22, needle; 23, mounting piece; 231, mounting block; 232, limiting block; 233, mounting bolt; 3, heating assembly; 31, mounting plate; 32, sliding plate; 33, driving piece; 331, driving cylinder; 34, heating roller; 341, cavity; 342, electric heating wire; 343, protrusion; 4, hot air pipe; 41, pipe body; 42, cover body; 5, adjusting piece; 51, adjusting plate; 52, adjusting motor; 53, adjusting screw rod. DETAILED DESCRIPTION

[0031] The following will be described in detail with reference to the accompanying Figure 1 - the accompanying Figure 3 The present application will be further described in detail.

[0032] The present application discloses a setting machine for a raschel polyester blanket. Referring to Figure 1 and Figure 2 A setting machine for a raschel polyester blanket includes a box body 1, a transmission assembly 2, a heating assembly 3, and a hot air pipe 4. The transmission assembly 2 is used to drive the blanket to move along the length direction of the box body 1. The heating assembly 3 is used to heat the blanket to realize the puffing operation. The hot air pipe 4 includes a pipe body 41 and a cover body 42. The cover body 42 is fixedly arranged on the upper end face of the box body 1. The cover body 42 is in communication with the box body 1. One end of the pipe body 41 is fixedly arranged on the cover body 42. The pipe body 41 is in communication with the cover body 42. The pipe body 41 is used to introduce hot air for heating the inside of the box body 1.

[0033] Referring to Figure 1 and Figure 2The heating assembly 3 comprises a mounting plate 31, a sliding plate 32, a driving member 33 and three heating roller groups. The length direction of the mounting plate 31 is parallel to the conveying direction of the blanket, and the mounting plate 31 is fixedly arranged on the inner side wall of the box body 1. The length direction of the sliding plate 32 is parallel to the conveying direction of the blanket, and the sliding plate 32 is located above the mounting plate 31 and is slidingly connected in the vertical direction in the box body 1. The three heating roller groups are distributed along the conveying direction of the blanket. Each heating roller group comprises two heating rollers 34, and the length direction of each heating roller 34 is parallel to the width direction of the blanket. Each heating roller 34 is rotationally connected to the mounting plate 31 and the sliding plate 32, respectively. The outer side wall of each heating roller 34 is uniformly provided with a plurality of protrusions 343. A cavity 341 is formed in each heating roller 34, and an electric heating wire 342 is arranged in the cavity 341. The heating rollers 34 of the three heating roller groups are distributed in a zigzag shape.

[0034] With reference to Figure 1 and Figure 2 , the box body 1 is provided with an adjusting member 5. The adjusting member 5 comprises an adjusting plate 51, an adjusting motor 52 and an adjusting screw 53. The adjusting plate 51 is horizontally arranged and located above the box body 1 and is slidingly connected to the box body 1 in the vertical direction. The adjusting motor 52 is fixedly arranged on the adjusting plate 51. The adjusting screw 53 is vertically arranged, one end of the adjusting screw 53 is fixedly arranged on the output shaft of the adjusting motor 52, and the adjusting screw 53 is threadedly connected to the box body 1. The driving member 33 comprises two driving cylinders 331. The two driving cylinders 331 are distributed along the conveying direction of the blanket. The driving cylinder 331 is vertically arranged, the cylinder body of the driving cylinder 331 is fixedly arranged on the adjusting plate 51, and the piston rod of the driving cylinder 331 penetrates into the box body 1 and is fixedly arranged on the sliding plate 32.

[0035] With reference to Figure 1 and Figure 3 , the transmission assembly 2 comprises two transmission belts 21, a plurality of needle stings 22 and a plurality of mounting members 23. The two transmission belts 21 correspond to the mounting plate 31 and the sliding plate 32, respectively. The length direction of the transmission belt 21 is parallel to the conveying direction of the blanket. The two transmission belts 21 are rotationally connected to the corresponding mounting plate 31 and sliding plate 32, respectively. The mounting members 23 are distributed on the outer side wall of the transmission belt 21 along the circumferential direction of the transmission belt 21. The mounting member 23 comprises a mounting block 231, a limiting block 232 and a mounting bolt 233. The limiting block 232 is fixedly arranged on the outer side wall of the transmission belt 21. The needle stings 22 are uniformly distributed on the mounting block 231 and are located on the side of the mounting block 231 away from the transmission belt 21. The mounting bolt 233 is horizontally arranged, the tail portion of the mounting bolt 233 penetrates through the limiting block 232 and is threadedly connected to the mounting block 231, and the mounting block 231 is in abutment with the limiting block 232.

[0036] The implementation principle of the embodiment of the setting machine for the raschel polyester blanket is as follows: the staff member passes the blanket through the box body 1, then starts the driving cylinder 331, the piston rod of the driving cylinder 331 is elongated, the sliding plate 32 is close to the mounting plate 31, then the adjusting motor 52 is started, the adjusting motor 52 drives the adjusting screw rod 53 to rotate, the adjusting screw rod 53 drives the adjusting plate 51 to move, the distance between the driving cylinder 331 and the box body 1 is adjusted, until the needle 22 on the two transmission belts 21 all pierce the blanket, the transmission belt 21 is used for driving the movement of the blanket, in the process of the movement of the blanket, the heating roller 34 abutting to the blanket rotates along with the movement of the blanket, the electric heating wire 342 in the heating roller 34 heats the blanket, the convex 343 on the heating roller 34 is convenient for abutting to the root of the fluff of the blanket, and uniform swelling treatment of the blanket is realized.

[0037] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, therefore: equivalent changes made according to the structure, shape, principle of the present application should be covered in the protection scope of the present application.

Claims

1. A setting machine for raschel polyester blanket characterized in that: The utility model relates to a heating device for blanket, including box (1), the transmission assembly (2) for driving blanket to move and heating assembly (3), the heating assembly (3) includes mounting plate (31), sliding plate (32), drive part (33) and heating roller group, the mounting plate (31) is arranged in the box (1), the sliding plate (32) is connected in the box (1) along the thickness direction of blanket and slides, the drive part (33) is used to drive the sliding plate (32) is close to or away from the mounting plate (31), and heating roller group includes two heating rollers (34), and two heating rollers (34) are rotatably connected on mounting plate (31) and the sliding plate (32) respectively, and the lateral wall of heating roller (34) is evenly distributed with a plurality of protrusions (343).

2. A setting machine for use in the production of a raschel polyester blanket as claimed in claim 1, characterized in that: The heating roller (34) is provided with an electric heating wire (342) inside.

3. A setting machine for use in the production of a raschel polyester blanket as claimed in claim 1, wherein: The heating assembly (3) includes a plurality of heating roller groups, and the heating roller groups are distributed along the conveying direction of the blanket.

4. A setting machine for use in the production of a raschel polyester blanket as claimed in claim 1, wherein: The drive part (33) includes a drive cylinder (331), the cylinder body of the drive cylinder (331) is arranged on the box (1), and the piston rod of the drive cylinder (331) is arranged on the sliding plate (32).

5. A setting machine for use in the production of a raschel polyester blanket as claimed in claim 4, wherein: An adjusting part (5) for adjusting the position of the drive cylinder (331) is arranged on the box (1), the adjusting part (5) includes an adjusting plate (51), an adjusting motor (52) and an adjusting screw rod (53), the adjusting plate (51) is slidably connected to the box (1) along the thickness direction of the blanket, the adjusting motor (52) is arranged on the adjusting plate (51), the adjusting screw rod (53) is arranged on the adjusting motor (52), the length direction of the adjusting screw rod (53) is parallel to the thickness direction of the blanket, the adjusting screw rod (53) is threadedly connected to the box (1), and the drive cylinder (331) is arranged on the adjusting plate (51).

6. A setting machine for use in the production of a raschel polyester blanket as claimed in claim 1, wherein: The transmission assembly (2) includes two transmission belts (21) and a plurality of needles (22), the two transmission belts (21) are arranged on the mounting plate (31) and the sliding plate (32) respectively, the length direction of the transmission belt (21) is parallel to the conveying direction of the blanket, and the plurality of needles (22) are evenly distributed on the transmission belt (21).

7. A setting machine for use in the production of a raschel polyester blanket as claimed in claim 6, characterized in that: The transmission assembly (2) further includes a plurality of mounting parts (23), the mounting part (23) includes a mounting block (231), a limiting block (232) and a mounting bolt (233), the plurality of mounting parts (23) are distributed on the outer side wall of the transmission belt (21) along the circumferential direction of the transmission belt (21), the limiting block (232) is arranged on the transmission belt (21), the mounting block (231) abuts against the limiting block (232), the mounting bolt (233) is used for fixing the mounting block (231) and the limiting block (232), and the plurality of needles (22) are arranged on the mounting block (231).

8. A setting machine for use in the production of a raschel polyester blanket as claimed in claim 1, characterized in that: The box (1) is further provided with a hot air pipe (4) for heating the internal space of the box (1).

Citation Information

Patent Citations

  • Setting machine with central heating device

    CN217678146U