Device for removing scraps on surface of polyester fabric

Abstract

The utility model discloses a polyester fabric surface scrap removing device, which relates to the field of polyester fabric processing equipment and comprises a processing box and polyester fabric, and a conductive metal bar corresponding to the polyester fabric is mounted in the processing box. Through the synergistic effect of the conductive metal bars, the wind chamber, the beating roller and other components, the efficient cleaning of the scraps on the surface of the polyester fabric is realized, the static electricity is comprehensively eliminated by the plurality of groups of conductive metal bars, and the scrap adsorption is reduced; the two groups of wind chambers are used for absorbing and removing shaken-off scraps in time, so that secondary adsorption is prevented; the patting roller is designed by means of a special structure, the cleaning effect is improved, cloth abrasion is avoided through the protection roller, transmission stability is ensured through the positioning rod, all parts are reasonably arranged and accurately controlled, the operation efficiency and stability of the device are improved, the problems of an existing device are effectively solved, and the surface quality of polyester cloth is remarkably improved. And a powerful guarantee is provided for subsequent processing and application, the attractiveness and the grade of the product are improved, and the market competitiveness is enhanced.

Description

TECHNICAL FIELD

[0001] The utility model relates to polyester cloth processing equipment field, concretely is a kind of polyester cloth surface scrap removal device. BACKGROUND

[0002] In the field of textile industry, the production and processing of polyester cloth is one of the important links, with the continuous progress of textile technology, polyester cloth is widely used in clothing, home decoration and many other fields, however, in the production process of polyester cloth, especially in the weaving and finishing stage of polyester fabric, various scrap often remains on the surface, which brings many adverse effects on the subsequent processing and product quality of polyester cloth, in the weaving link, static is generated due to friction in the high-speed shuttle process of yarn, and the static adsorbs dust, fiber short hair and other small particles in the air, so that these impurities adhere to the surface of polyester cloth, in the finishing process, such as dyeing, printing, coating and other operations, due to the complexity of process and frequent contact of equipment, new impurities are also easily introduced, these scrap adhered to the surface of polyester cloth not only seriously affects the appearance quality of polyester fabric, makes its surface present unclean, rough texture, reduces the aesthetic degree and grade of product, but also has negative effect on the performance of polyester fabric.

[0003] In order to reduce the influence of scrap on polyester cloth, there are currently polyester cloth surface scrap removal devices on the market, such as a kind of polyester cloth processing destatic device with patent publication No. CN218217773U, which discharges static on polyester cloth through conductive metal rod, which is mainly used in the process of collecting nylon cloth, when the polyester cloth starts to be collected, it will be tightened, and then the polyester cloth is contacted with the conductive metal rod to remove the static on the polyester cloth, reduce its adsorption effect on scrap, and then the nylon cloth will pass between the dust suction mechanism, and the remaining scrap on the polyester cloth is removed by the dust suction mechanism, so as to improve the quality of polyester cloth.

[0004] However, the above-mentioned polyester cloth surface scrap removal device belongs to the equipment of static elimination method, which mainly reduces static adsorption by installing conductive metal rod, but the removal effect of scrap adsorbed on the polyester fabric is limited, and in actual production environment, the generation of static is difficult to avoid completely, if it is not used with other cleaning methods, the effect is still not ideal, so it is urgent to improve it. UTILITY MODEL CONTENT

[0005] Therefore, the utility model aims to provide a kind of polyester cloth surface scrap removal device to solve the technical problems mentioned in the above background art.

[0006] To achieve the above object, the utility model provides the following technical scheme: a polyester cloth surface scrap removal device, including processing case and polyester cloth, the processing case is installed with the electrically conductive metal bar corresponding with the polyester cloth,

[0007] The processing case is installed with the air extraction box for cleaning the surface of the polyester cloth;

[0008] The processing case inner wall is installed with the mounting seat, and the mounting seat is rotatably installed with the transmission plate, the transmission plate end is installed with the patting roller in contact with the surface of the polyester cloth, and the other end of the transmission plate is rotatably installed with the lug plate on the processing case inner wall, the lug plate is in contact with the end of the transmission plate without the patting roller during rotation, and the position of the patting roller is close to the air extraction box.

[0009] By adopting the above technical scheme, the processing case provides protection and installation space, the polyester cloth is stably conveyed, the electrically conductive metal bar removes static electricity, the air extraction box removes scrap, the transmission plate and the patting roller vibrate and pat, the lug plate drives the patting roller, and each component cooperates, laying the foundation for efficient scrap cleaning.

[0010] Further, the electrically conductive metal bar is installed with multiple groups at equal intervals in the processing case, and the multiple groups of electrically conductive metal bars are in contact with the surface of the polyester cloth.

[0011] By adopting the above technical scheme, the multiple groups of electrically conductive metal bars at equal intervals ensure comprehensive and uniform static electricity removal, reduce the probability of subsequent adsorption of scrap on the cloth, improve processing quality, create favorable conditions for cleaning work, and enhance the processing capacity of the device for static electricity problems.

[0012] Further, the air extraction box is symmetrically installed with two groups in the processing case, and the polyester cloth is located between the two groups of air extraction boxes and does not contact the air extraction boxes.

[0013] By adopting the above technical scheme, the two groups of symmetric air extraction boxes form a strong suction field, comprehensively suck and remove the vibrated scrap, do not contact the cloth to avoid damage, ensure the cleaning integrity and quality, effectively improve the scrap suction effect, and prevent the cloth from being damaged.

[0014] Further, two groups of protection rollers are symmetrically installed on the outer wall of the side of the air extraction box close to the polyester cloth, and the protection rollers completely protrude from the air extraction box.

[0015] By adopting the above technical scheme, the protection rollers protruding from the air extraction box effectively prevent cloth abrasion, avoid problems such as fuzzing, ensure smooth movement of the cloth, improve cleaning efficiency, prolong the service life of the cloth, and ensure the smoothness of the cleaning process.

[0016] Further, the mounting seat is symmetrically installed with two groups in the inner wall of the processing box, and the distance between the mounting seat and the two ends of the transmission plate is different, the distance between the mounting seat and one end of the transmission plate is three times the distance between the mounting seat and the other end of the transmission plate.

[0017] By adopting the above technical scheme, the special mounting seat structure utilizes the lever principle, the transmission plate is driven by the convex plate to produce large swing, and the cloth is powerfully beaten to improve the beating and cleaning effect and enhance the force and effect of beating and cleaning.

[0018] Further, the mounting seat is located between the conductive metal rod and the air extraction box and above the polyester cloth, and the mounting position of the mounting seat is staggered with the convex plate.

[0019] By adopting the above technical scheme, the reasonable position layout of the mounting seat ensures the cooperation of the parts, the conductive metal rod removes static electricity first, the beating roller cleanses second, and the air extraction box finally extracts the debris, thereby improving the operation efficiency and stability and optimizing the overall working process.

[0020] Further, the processing box is provided with a driving rod connected with the convex plate, and the driving rod is connected with an external driving part.

[0021] By adopting the above technical scheme, the driving rod connected with the convex plate realizes precise control, the beating strength and frequency can be adjusted as needed, different cloths can be adapted to, the versatility and flexibility of the device are improved, and diversified cleaning requirements are met.

[0022] Further, the processing box is provided with a positioning rod located above the mounting seat, the transmission plate contacts the positioning rod after rotation, and the outer surface of the positioning rod is composed of rubber.

[0023] By adopting the above technical scheme, the positioning rod limits the angle of the transmission plate and buffers to prevent disengagement from the working range, ensure stable operation, reduce collision and wear, prolong the service life of the device, and ensure long-term stable operation of the device.

[0024] In summary, the utility model mainly has the following beneficial effects:

[0025] The utility model realizes efficient cleaning of the surface debris of the polyester cloth through the cooperation of the conductive metal rod, the air extraction box and the beating roller and the like, a plurality of conductive metal rods comprehensively eliminate static electricity and reduce debris adsorption, two air extraction boxes timely extract the vibration debris to prevent secondary adsorption, the beating roller is powerfully beaten through the special structure design to improve the cleaning effect, the protection roller avoids cloth abrasion, the positioning rod ensures stable transmission, the parts are reasonably arranged and precisely controlled, the operation efficiency and stability of the device are improved, the problems of the existing device are effectively solved, the surface quality of the polyester cloth is significantly improved, a powerful guarantee is provided for subsequent processing and application, the product appearance and grade are improved, and the market competitiveness is enhanced. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is the overall structure schematic view of the utility model;

[0027] Figure 2 It is the structure schematic view after the utility model is cut open;

[0028] Figure 3 It is the structure schematic view after the utility model removes the processing box;

[0029] Figure 4 It is the structure schematic view of the utility model Figure 3 The structure schematic view of plane state;

[0030] Figure 5 It is the structure schematic view when the transmission plate rotates.

[0031] In the figure: 1, processing box;2, polyester fabric;3, conductive metal rod;4, exhaust box;41, air pipe;42, protection roller;5, mounting seat;51, transmission plate;52, beating roller;521, counterweight;6, drive rod;61, convex plate;7, positioning rod. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are used only for explaining the utility model, and cannot be understood as limiting the utility model.

[0033] The embodiments will be described below according to the overall structure of the utility model.

[0034] The utility model aims at providing a kind of polyester cloth surface waste chip removal device, to solve the existing polyester cloth surface waste chip removal device only rely on static elimination to remove the effect of waste chip adsorbed is poor, single function etc., realize the more efficient, comprehensive cleaning of polyester cloth surface waste chip, improve the surface quality and production and processing efficiency of polyester cloth.

[0035] A kind of polyester cloth surface waste chip removal device, as shown in Figure 1 - Figure 5 Device is mainly composed of processing box 1, polyester fabric 2, conductive metal rod 3, exhaust box 4, mounting seat 5, transmission plate 51, beating roller 52, drive rod 6, convex plate 61 and positioning rod 7 etc. spare parts.

[0036] The processing box 1 serves as the shell of the device, provides installation space and protection for the internal components, ensures the stability and safety of the device during operation, and the polyester fabric 2 is transported through a specific transmission path in the processing box 1, sequentially passing through each cleaning component during transportation to remove debris. The conductive metal rod 3 is used to eliminate static electricity on the surface of the polyester fabric 2, reducing the possibility of static electricity attracting debris and reducing the risk of debris attachment from the source. The air suction box 4 is responsible for timely suction of debris that has been shaken or vibrated off, preventing debris from being reabsorbed onto the polyester fabric 2 and improving cleaning efficiency. At the same time, a wind pipe 41 is installed on the outer wall of the processing box 1, which is connected to the air suction mechanism and debris treatment components, ensuring that the air suction box 4 can smoothly obtain the power of air suction.

[0037] Specifically, the conductive metal rod 3 in the embodiment is installed with multiple groups at equal intervals in the processing box 1, and is in contact with the surface of the polyester fabric 2. This layout ensures that the static electricity on the surface of the polyester fabric 2 can be fully and uniformly eliminated during transportation. The synergistic effect of multiple groups of conductive metal rods 3 effectively enhances the static electricity elimination effect, reduces the probability of static electricity attracting debris during subsequent processing of the polyester fabric 2, and creates favorable conditions for subsequent cleaning work, while also helping to improve the overall processing quality and performance of the polyester fabric 2.

[0038] The air suction box 4 in the embodiment is symmetrically installed with two groups in the processing box 1, and the polyester fabric 2 is located between the two groups of air suction boxes 4 without contacting the air suction boxes 4. The symmetrically arranged air suction boxes 4 can form a strong suction field on the upper and lower surfaces of the polyester fabric 2, effectively covering the surface area of the polyester fabric 2, ensuring that the debris shaken or cleaned off the polyester fabric 2 can be timely and comprehensively removed. The design of not contacting the polyester fabric 2 avoids damage to the polyester fabric 2 caused by friction, ensuring the integrity and quality of the polyester fabric 2 during cleaning.

[0039] Exemplarily, two groups of protective rollers 42 are symmetrically installed on the outer wall of the air suction box 4 near the polyester fabric 2, and the protective rollers 42 completely protrude from the air suction box 4. The main function of the protective rollers 42 is to prevent the polyester fabric 2 from directly contacting the outer wall of the air suction box 4 during vibration, which not only avoids problems such as wear and tear and fuzzing of the polyester fabric 2 caused by friction, ensuring the appearance quality and physical properties of the polyester fabric 2, but also ensures smooth movement of the polyester fabric 2 during vibration and cleaning of debris, without additional resistance, which is beneficial to improving cleaning efficiency.

[0040] The mounting seat 5 in the embodiment is symmetrically installed on the inner wall of the processing box 1, and the distance between the mounting seat 5 and the two ends of the transmission plate 51 is different; the distance between the mounting seat 5 and one end of the beating roller 52 installed by the transmission plate 51 is three times the distance between the mounting seat 5 and the other end of the transmission plate 51; and the special structure design makes the transmission plate 51 be able to swing with a large amplitude when being driven by the convex plate 61, so as to drive the beating roller 52 to beat the polyester fabric 2 powerfully; through reasonable utilization of the principle of lever, effective vibration of the polyester fabric 2 is realized under the action of a smaller driving force, and the effect of beating and cleaning the waste is improved.

[0041] In the embodiment, the mounting seat 5 is located between the conductive metal rod 3 and the air suction box 4 and above the polyester fabric 2, and the mounting position of the mounting seat 5 is staggered with the convex plate 61; such a layout ensures that the components can work in an orderly and coordinated manner and do not interfere with each other during the whole cleaning process; in operation, the conductive metal rod 3 first eliminates static electricity of the polyester fabric 2; then the polyester fabric 2 is vibrated and beaten for cleaning by the transmission plate 51 and the beating roller 52 when passing below the mounting seat 5; and finally the dropped waste is sucked away by the air suction box 4; and reasonable arrangement of the positions of the components improves the overall operation efficiency and stability of the device.

[0042] For example, a driving rod 6 connected with the convex plate 61 is installed in the processing box 1, and the driving rod 6 is connected with an external driving component; the external driving component drives the driving rod 6 to rotate, thereby controlling the rotary motion of the convex plate 61; the rotary law of the convex plate 61 determines the swing frequency and amplitude of the transmission plate 51, so as to realize accurate control of the beating rhythm of the beating roller 52; and such a driving and control mode can adjust the beating strength and frequency according to actual needs, adapt to the cleaning requirements of different types and thicknesses of polyester fabrics, and improve the versatility and flexibility of the device.

[0043] It should be noted that the positioning rod 7 above the mounting seat 5 is also installed in the processing box 1 in the embodiment; the transmission plate 51 contacts the positioning rod 7 after being rotated; the outer surface of the positioning rod 7 is composed of rubber and has a certain elasticity; the main function of the positioning rod 7 is to limit the limit angle of rotation of the transmission plate 51, prevent the transmission plate 51 from deviating from the normal working range due to too large swing amplitude, and ensure that the transmission plate 51 can accurately return to the initial position after each swing, waiting for the next driving of the convex plate 61; and meanwhile, the positioning rod 7 made of rubber can play a buffering role when contacting the transmission plate 51, reduce the collision and wear between the components, and prolong the service life of the device.

[0044] Through the above comprehensive design, the polyester fabric surface waste removal device can effectively solve the problems in the prior art in practical application, realize efficient cleaning of the waste on the surface of the polyester fabric, improve the surface quality of the polyester fabric, and provide strong protection for subsequent processing and application of the polyester fabric.

[0045] The working principle of the utility model is: when the device is used, firstly start the external driving part, when the polyester fabric 2 passes through the conductive metal rod 3, the conductive metal rod 3 can eliminate the static electricity on the surface of the polyester fabric 2, reduce the possibility of static adsorption of waste, the driving rod 6 will start to rotate under the driving of the external driving part, so that the lugs 61 start to rotate, in the process of rotating, the gap will contact with the top of one end of the transmission plate 51, so the lugs 61 are still in the state of rotating at this time, so that the lugs 61 will press down the end of the transmission plate 51, so that the transmission plate 51 drives the beating roller 52 to rise, when the lugs 61 rotate to separate from the transmission plate 51, the transmission plate 51 will rotate downward under the action of gravity on the other end, so that the beating roller 52 beats the top of the polyester fabric 2, with the urgent rotation of the lugs 61, reciprocate, so that the polyester fabric 2 is always in the state of vibration, the waste attached to the surface of the polyester fabric 2 is shaken off by vibration, the shaken-off waste is sucked away by the suction box 4, the risk of secondary adsorption is reduced, so that the cleaning effect of the surface waste of the polyester fabric 2 is improved;

[0046] And, in the process of vibration of the polyester fabric 2, the protection roller 42 will shield the polyester fabric 2, because the protection roller 42 is completely located outside the suction box 4, so as to prevent the polyester fabric 2 from directly sticking to the suction box 4 in the process of vibration, causing friction between the polyester fabric 2 and the suction box 4, causing the polyester fabric 2 to wear and tear;

[0047] At the same time, when the beating roller 52 rotates towards the polyester fabric 2, the counterweight 521 will increase the counterweight of the end of the transmission plate 51, further ensuring that the beating roller 52 can beat the polyester fabric 2 smoothly, in the process, the positioning rod 7 will also shield the transmission plate 51 to limit the limit angle of rotation of the transmission plate 51, to avoid the accident that the subsequent lugs 61 cannot stick to the top due to the too large rotation angle of the transmission plate 51, and because the position of the positioning rod 7 is staggered with the lugs 61, the setting of the positioning rod 7 is prevented from affecting the operation of the lugs 61, to ensure that each part can operate smoothly.

[0048] Although the embodiments of the utility model have been shown and described, the specific embodiments are only an explanation of the utility model, and are not a limitation of the utility model, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way, and those skilled in the art can make non-creative modifications, replacements and variations of the embodiments according to the needs after reading the specification without departing from the principles and purposes of the utility model, but as long as it is within the scope of the claims of the utility model, it is protected by the patent law.

Claims

1. A polyester cloth surface waste removing device, characterized by, Including processing box (1) and polyester fabric (2), the processing box (1) is provided with conductive metal bars (3) corresponding to the polyester fabric (2); The processing box (1) is provided with an air extraction box (4) for cleaning the surface of the polyester fabric (2); The inner wall of the processing box (1) is provided with a mounting seat (5), and the mounting seat (5) is rotatably provided with a transmission plate (51), the end of the transmission plate (51) is provided with a beating roller (52) in contact with the surface of the polyester fabric (2), and the other end of the transmission plate (51) is provided with a lug plate (61) rotatably installed on the inner wall of the processing box (1), the lug plate (61) is in contact with the end of the transmission plate (51) which is not provided with the beating roller (52) during rotation, and the position of the beating roller (52) is close to the air extraction box (4).

2. The polyester cloth surface waste debris removal device according to claim 1, characterized in that: The conductive metal bars (3) are installed in the processing box (1) at equal intervals, and the multiple groups of conductive metal bars (3) are in contact with the surface of the polyester fabric (2).

3. The polyester cloth surface waste debris removal device according to claim 1, characterized in that: The air extraction box (4) is symmetrically installed in the processing box (1), and the polyester fabric (2) is located between the two air extraction boxes (4) and does not contact the air extraction box (4).

4. The polyester cloth surface waste debris removal device according to claim 1, characterized in that: The air extraction box (4) is symmetrically installed on the outer wall of the side close to the polyester fabric (2), and the protective roller (42) completely protrudes from the air extraction box (4).

5. The polyester cloth surface waste debris removal device according to claim 1, characterized in that: The mounting seat (5) is symmetrically installed on the inner wall of the processing box (1), and the distance between the mounting seat (5) and the two ends of the transmission plate (51) is different, the distance between the mounting seat (5) and the end of the transmission plate (51) provided with the beating roller (52) is three times the distance between the mounting seat (5) and the other end of the transmission plate (51).

6. The polyester cloth surface debris removal device of claim 1, wherein: The mounting seat (5) is located between the conductive metal bars (3) and the air extraction box (4) and above the polyester fabric (2), and the mounting position of the mounting seat (5) is staggered with the lug plate (61).

7. The polyester cloth surface debris removal device of claim 1, wherein: The processing box (1) is provided with a driving rod (6) connected with the lug plate (61), and the driving rod (6) is connected with an external driving part.

8. The polyester cloth surface debris removal device of claim 1, wherein: The processing box (1) is provided with a positioning rod (7) located above the mounting seat (5), the transmission plate (51) is in contact with the positioning rod (7) after rotation, and the outer surface of the positioning rod (7) is composed of rubber.

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