Material loosening device applied to decarburization machine

By installing a loosening device in the decarburizer, the raw materials are dispersed by high-temperature hot air, which solves the problem of poor granulation effect, improves the sintering yield and product activity, and reduces environmental pollution.

CN223910027UActive Publication Date: 2026-02-13安徽淮海新材料有限责任公司
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Patent Information

Application Number
CN202520576405.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-02-13
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

The existing decarburization sintering machine has poor granulation effect, resulting in low sintering yield, low activity technical indicators of the finished product, and environmental pollution problems.

Method used

A loosening device is installed in the feeding structure of the pelletizing machine's cylindrical process equipment. The high-temperature hot air generated by the Roots blower and heat exchanger is used to blow the raw material through the loosening bar, thereby improving the air permeability of the material layer and enhancing the pelletizing effect.

Benefits of technology

By improving the permeability of the material layer, the sintering yield and product activity were increased, while reducing the risk of environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material loosening device applied to a decarburization machine, and relates to the field of coal gangue processing, the material loosening device comprises a Roots blower, a heat exchanger and a pressure air pipe column, the heat exchanger is provided with a cold air pipe and a hot air pipe, the cold air pipe is communicated with an air outlet of the Roots blower, the hot air pipe is connected with a communicating pipe device, and the communicating pipe device is connected with the pressure air pipe column. The pressure air pipe columns are vertically and linearly arranged, the pressure air pipe columns are communicated with the communicating pipe device, the pressure air pipe columns are vertically connected with material loosening rods which are horizontally arranged, and the material loosening rods are arranged in parallel. High-temperature hot air sequentially passes through the hot air pipe and the communicating pipe device to enter the air blowing channel of the material loosening rod and finally is blown out obliquely downwards from the air blowing holes, raw materials passing through the material loosening rod are blown away, high-temperature airflow is added to the raw materials, the air permeability of a raw material layer is improved, and therefore the granulation effect is improved, and the sintering yield is increased.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the coal gangue processing field, concretely relates to a loose material device for decarburization machine. BACKGROUND

[0002] The coal gangue can be used for cement mixing material after decarburization, such as stone and fly ash, and is used for making wall materials, such as light partition board, and is used for non-structural building as cement admixture, and is used for airport, road, slope protection and other infrastructure construction, and can also be used for making city water permeable brick and building sponge city.

[0003] The traditional coal gangue decarburization mainly adopts the way of "wild burning", that is, the coal gangue product is accumulated in a remote place, and the bottom coal gangue is ignited to produce calcination by blowing air, because the calcination way is too simple, the calcination effect and product quality fluctuate greatly, the loss on ignition is more than 5%, there is no calcined raw gangue or sintered block, and the color is reddish, which affects the cement quality and color, and causes air pollution. The current carbon coal gangue decarburization adopts self-heating type high-efficiency decarburization technology equipment, and the carbon coal gangue is decarburized and sintered under the stable condition of process equipment, which greatly improves the quality of the product.

[0004] The economic and technical indexes of coal gangue sintering process are the basis, and the improvement of sintering performance is the premise of reducing cost.

[0005] The existing decarburization sintering machine is provided with a pelletizing machine cylinder process equipment for strengthening the mixing material granulation after mixing, and the granulation effect is poor, which leads to low sintering yield, low firing rate and low active technical index of the product. INVENTION CONTENTS

[0006] In order to solve the problems in the above background technology, the utility model provides a loose material device for decarburization machine, which is arranged below the pelletizing machine cylinder process equipment, improves the ventilation of the material layer, improves the granulation effect, and improves the sintering yield.

[0007] In order to achieve the above purpose, the specific technical scheme of the utility model is as follows:

[0008] A kind of loose material device applied to decarburization machine, including Roots blower, heat exchanger and pressure gas pipe column, the heat exchanger is equipped with cold air pipe and hot air pipe, the cold air pipe is communicated with the air outlet of Roots blower, the hot air pipe is connected with the communication pipe device, the pressure gas pipe column is vertically linearly arranged, pressure gas pipe column is communicated with communication pipe device, the pressure gas pipe column is vertically connected with the horizontally arranged loose material stick, and the loose material stick is arranged in parallel.

[0009] As further provision of the above scheme, the communication pipe device includes communication main pipe, and the communication main pipe is equipped with inlet pipe, and the inlet pipe is communicated with the hot air pipe, and the communication main pipe is equipped with evenly distributed gas supply branch pipes.

[0010] As further provision of the above scheme, the pressure gas pipe column is provided with pressure cavity, and the pressure cavity is provided with pressurized air hole at upper end, and the pressurized air hole is communicated with the gas supply branch pipe, and the pressure cavity is provided with through hole at lower end.

[0011] As further provision of the above scheme, the loose material stick is provided with air blowing channel penetrating to one end of concentric axis and outward, and the air blowing channel is communicated with the through hole, and the air blowing channel is provided with two rows of evenly linearly distributed air blowing holes at upper end, and the air blowing hole is arranged obliquely downward.

[0012] As further provision of the above scheme, the loose material stick is fixedly connected with vertically arranged support plate, and the support plate is linearly arrayed, and the support plate can improve the overall strength of the loose material stick and avoid deformation of the loose material stick.

[0013] The utility model has the advantages of:

[0014] The Roots blower sends airflow into the heat exchanger through the cold air pipe, and after heating by the heat exchanger, the high-temperature hot air enters the air blowing channel of the loose material stick through the hot air pipe, the communication pipe device and the air blowing hole obliquely downward, blows the raw material passing through the loose material stick, applies a high-temperature airflow to the inside of the raw material, improves the air permeability of the raw material layer, thereby improves the granulation effect and the sintering yield. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the appearance schematic view of the utility model;

[0016] Figure 2 It is the communication pipe device and pressure gas pipe column cross section schematic view of the utility model;

[0017] Figure 3 It is the loose material stick bottom view of the utility model;

[0018] Figure 4 It is the loose material stick cross section schematic view of the utility model.

[0019] 1. Roots blower; 2. Cold air duct; 3. Heat exchanger; 4. Hot air duct; 5. Connecting pipe device; 6. Pressure air column; 7. Loosening bar; 8. Support plate; 501. Connecting main pipe; 502. Air inlet pipe; 503. Gas supply branch pipe; 601. Pressure chamber; 602. Through hole; 603. Pressurized air port; 701. Air blowing channel; 702. Air blowing port. Detailed Implementation

[0020] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0021] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The following will refer to the appendix... Figures 1-4 This application will be described in detail with reference to the embodiments.

[0022] like Figure 1 As shown, a loosening device for a decarbonization machine includes a Roots blower 1, a heat exchanger 3, and a pressure air column 6. The heat exchanger 3 is equipped with a cold air pipe 2 and a hot air pipe 4. The cold air pipe 2 is connected to the air outlet of the Roots blower 1, and the hot air pipe 4 is connected to a connecting pipe device 5. The pressure air column 6 is arranged vertically in a linear fashion and is connected to the connecting pipe device 5. Horizontally arranged loosening rods 7 are vertically connected to the pressure air column 6. The loosening rods 7 are arranged parallel to each other. Vertically arranged support plates 8 are fixedly connected to the loosening rods 7. The support plates 8 are distributed in a linear array. The support plates 8 can improve the overall strength of the loosening rods 7 and prevent the loosening rods 7 from deforming.

[0023] like Figure 2 As shown, the connecting pipe device 5 includes a connecting main pipe 501, an air inlet pipe 502 on the connecting main pipe 501, the air inlet pipe 502 being connected to the hot air pipe 4, and evenly distributed gas supply branch pipes 503 on the connecting main pipe 501. A pressure chamber 601 is opened inside the pressure gas pipe column 6, and a pressurizing air hole 603 is provided at the upper end of the pressure chamber 601, which is connected to the gas supply branch pipe 503. A through hole 602 is opened at the lower end of the pressure chamber 601.

[0024] like Figure 3 , Figure 4As shown, the loosening bar 7 has an air blowing channel 701 that runs outward from one end along the same central axis. The air blowing channel 701 is connected to the through hole 602. There are two rows of evenly distributed linearly distributed air blowing holes 702 on the upper part of the air blowing channel 701. The openings of the air blowing holes 702 are set obliquely downward.

[0025] The working process of this utility model is as follows: The loosening rod 7 and the support plate 8 are set in the feeding structure of the pelletizing machine cylindrical process equipment. When the feeding structure of the pelletizing machine cylindrical process equipment is working, the mixed raw materials will pass through the loosening rod 7. The Roots blower 1 is started. The Roots blower 1 provides airflow to the heat exchanger 3 through the cold air pipe 2. After the airflow is heated by the heat exchanger 3, the high-temperature hot air enters the connecting main pipe 501 through the hot air pipe 4 and the air inlet pipe 502. The connecting main pipe 501 adds the high-temperature hot air into the pressure chamber 601 through the air supply branch pipe 503. Then, it enters the blowing channel 701 of the loosening rod 7 through the through hole 602. Finally, it is blown out obliquely downward from the blowing hole 702 to disperse the raw materials that have passed through the loosening rod 7. A high-temperature airflow is added to the raw materials to improve the air permeability of the raw material layer.

[0026] By appropriately adjusting the density of the loosening rod 7, the disturbance of the loosening rod 7 to the distribution of the mixed raw materials can be reduced.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model.

[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A loose material device applied to a decarburization machine, comprising a Roots blower, a heat exchanger and a pressure gas pipe column, wherein the heat exchanger is provided with a cold air pipe and a hot air pipe, characterized in that, The cold air pipe is communicated with an air outlet of the Roots blower, the hot air pipe is connected with a communicating pipe device, the pressure air pipe columns are arranged in vertical linear arrangement, the pressure air pipe columns are communicated with the communicating pipe device, and the pressure air pipe columns are vertically connected with horizontally arranged material loosening rods, and the material loosening rods are arranged in parallel.

2. The material loosening device for a decarburization machine according to claim 1, wherein The communicating pipe device comprises a communicating main pipe, and the communicating main pipe is provided with an air inlet pipe communicated with the hot air pipe.

3. The material loosening device for a decarburization machine according to claim 2, wherein The pressure air pipe column is provided with a pressure cavity, the upper end of the pressure cavity is provided with a pressurized air hole communicated with the air inlet pipe, and the lower end of the pressure cavity is provided with a through hole.

4. The material loosening device for a decarburization machine according to claim 3, wherein The material loosening rod is provided with a blow hole communicated with the through hole, and the blow hole is communicated with the through hole.

5. The material loosening device for a decarburization machine according to claim 1, wherein The blow hole is provided with two rows of blow holes arranged in linear distribution, and the blow hole is arranged in a downward inclined manner. The material loosening rod is fixedly connected with a vertically arranged supporting plate, and the supporting plate is arranged in linear array.