Boiler steel notch flatness detection structure

By designing a boiler steel cut flatness detection structure with limiting and detection components, the problems of low efficiency and poor accuracy of existing detection methods are solved, and automated and efficient flatness measurement is achieved.

CN223910236UActive Publication Date: 2026-02-13JIANGSU JIALONG POWER EQUIP CO LTD
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Patent Information

Application Number
CN202520518840.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-02-13
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

Current methods for inspecting the flatness of boiler steel plate cuts rely on manual visual inspection or simple measuring instruments, which are inefficient and inaccurate.

Method used

A boiler steel cut flatness detection structure including a limiting component and a detection component was designed. The limiting component is used to limit the boiler steel, and the flatness sensor in the detection component measures the height difference on the steel plate surface through a laser beam to achieve automated detection.

Benefits of technology

It improves the efficiency and accuracy of boiler steel cut flatness detection, and realizes automated clamping and precise measurement of steel plates of different sizes.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223910236U_ABST
Patent Text Reader

Abstract

The utility model discloses a boiler steel notch flatness detection structure, which belongs to the technical field of boiler steel notch flatness detection, and is characterized in that the boiler steel notch flatness detection structure comprises a limiting assembly, a detection assembly and a base, the limiting assembly is arranged on the rear side of the base, the detection assembly is arranged on the top of the base, and the detection assembly is arranged on the top of the base through the limiting assembly. The limiting assembly can achieve the effect of limiting the boiler steel, so that subsequent detection of the boiler steel notch flatness is facilitated, through arrangement of the detection assembly, the detection assembly is matched with the limiting assembly for use, the effect of detecting the boiler steel notch flatness can be achieved, the detection assembly is matched with the limiting assembly for use, and the detection efficiency is improved. The problems that an existing detection mode for the flatness of the notch of the boiler steel plate mostly depends on manual visual inspection or measurement and detection through a simple measuring instrument, and the method is low in efficiency and accuracy can be solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of boiler steel cutout flatness detection, and particularly relates to a boiler steel cutout flatness detection structure. BACKGROUND

[0002] Boiler steel mainly refers to the material used for manufacturing superheater, main steam pipe and boiler fire chamber heating surface, and the performance requirements of the boiler steel mainly include good welding performance, certain high temperature strength, alkali corrosion resistance and oxidation resistance.

[0003] The existing detection method for the flatness of the cutout of the boiler steel plate mainly relies on manual visual inspection or uses simple measuring instruments for measurement and detection, and such a method is not only inefficient, but also has low accuracy.

[0004] Therefore, the utility model provides a boiler steel cutout flatness detection structure. UTILITY MODEL CONTENTS

[0005] The utility model discloses a boiler steel cutout flatness detection structure, and can solve the problem that the existing detection method for the flatness of the cutout of the boiler steel plate mainly relies on manual visual inspection or uses simple measuring instruments for measurement and detection, and such a method is not only inefficient, but also has low accuracy.

[0006] To achieve the above object, the utility model provides the following technical scheme: a boiler steel cutout flatness detection structure, including spacing assembly, detection component and base, spacing assembly sets up at the back of base, detection component sets up at the top of base,

[0007] The spacing assembly includes a limiting plate, an electric telescopic rod, a telescopic plate, a fixed plate and a connecting seat, the limiting plate is fixedly connected to the inner side of the electric telescopic rod and the telescopic plate, the electric telescopic rod and the telescopic plate are fixedly connected to the inner side of the fixed plate, the fixed plate is fixedly connected to the top of the base and the connecting seat, and the connecting seat is fixedly connected to the back of the base.

[0008] Preferably, the detection component includes an adjusting rod, the adjusting rod is rotatably connected to the inside of the base, and the front side of the adjusting rod is fixedly connected with an electric motor.

[0009] Preferably, the surface of the adjusting rod is screw-connected with an adjusting plate, and the top of the adjusting plate is fixedly connected with a supporting column.

[0010] Preferably, the top of the supporting column is fixedly connected with a flatness sensor.

[0011] Preferably, the front side of the adjusting plate is provided with an adjusting hole, and the inner wall of the adjusting hole is screw-connected with the surface of the adjusting rod.

[0012] Preferably, the front side of the base is provided with a rotating hole, and the inner wall of the rotating hole is rotationally connected with the surface of the adjusting rod.

[0013] Preferably, the top of the base is provided with a clamping groove, and the top of the clamping groove is clamped with a positioning plate.

[0014] Preferably, the top of the base is provided with a sliding groove, and the inner wall of the sliding groove is slidingly connected with the top of the adjusting plate.

[0015] Compared with the prior art, the utility model has the beneficial effects that:

[0016] 1. The present application, through the setting of the limiting assembly, the limiting assembly can achieve the effect of limiting the boiler steel, thereby facilitating the subsequent detection of the flatness of the boiler steel notch;

[0017] 2. The present application, through the setting of the detection assembly, the detection assembly cooperates with the limiting assembly to use, and can achieve the effect of detecting the flatness of the boiler steel notch. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the overall structural drawing of the boiler steel notch flatness detection structure of the utility model;

[0019] Figure 2 It is the connection schematic view of the limiting assembly and the detection assembly of the utility model;

[0020] Figure 3 It is the connection schematic view of the limiting assembly of the utility model;

[0021] Figure 4 It is the connection schematic view of the detection assembly of the utility model;

[0022] Figure 5 It is the connection schematic view of the rotating hole, the clamping groove, the positioning plate and the sliding groove of the utility model.

[0023] In the drawing, 1, limiting assembly; 101, limiting plate; 102, electric telescopic rod; 103, telescopic plate; 104, fixed plate; 105, connecting seat; 2, detection assembly; 201, adjusting rod; 202, motor; 203, adjusting plate; 204, support column; 205, conveying piece; 206, flatness sensor; 3, base; 4, adjusting hole; 5, rotating hole; 6, clamping groove; 7, positioning plate; 8, sliding groove. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0025] Please refer to Figures 1-5 The utility model provides technical scheme:

[0026] A boiler steel cut flatness detection structure, including spacing component 1, detection component 2 and base 3, spacing component 1 sets up at the back of base 3, and detection component 2 sets up at the top of base 3;

[0027] Spacing component 1 includes spacing plate 101, electric telescopic handle 102, telescopic plate 103, fixed plate 104 and connecting seat 105, spacing plate 101 is fixedly connected in the inner side of electric telescopic handle 102 and telescopic plate 103, and electric telescopic handle 102 and telescopic plate 103 are fixedly connected in the inner side of fixed plate 104, fixed plate 104 is fixedly connected in the top of base 3 and connecting seat 105, and connecting seat 105 is fixedly connected in the back of base 3.

[0028] In the embodiment: through the setting of spacing component 1, spacing component 1 can reach the effect of limiting the boiler steel, thereby facilitating the subsequent detection of the flatness of the boiler steel cut, through the setting of detection component 2, detection component 2 is used in cooperation with spacing component 1, which can reach the effect of detecting the flatness of the boiler steel cut, through the setting of spacing plate 101, spacing plate 101 can reach the effect of clamping and limiting the two sides of the boiler steel, through the setting of electric telescopic handle 102, electric telescopic handle 102 can reach the effect of connecting and adjusting spacing plate 101, thereby reaching the effect of clamping the two sides of the boiler steel of different sizes, through the setting of telescopic plate 103, telescopic plate 103 can reach the effect of limiting spacing plate 101, through the setting of fixed plate 104, fixed plate 104 can reach the effect of connecting and supporting telescopic plate 103 and electric telescopic handle 102, through the setting of connecting seat 105, connecting seat 105 can reach the effect of connecting base 3, thereby playing the effect of supporting the boiler steel.

[0029] Specifically, as shown in Figure 4 Detection component 2 includes adjusting rod 201, adjusting rod 201 is rotatably connected in the inside of base 3, and motor 202 is fixedly connected to the front side of adjusting rod 201.

[0030] Specifically, as shown in Figure 4As shown, the surface of the adjusting rod 201 is threadedly connected with an adjusting plate 203, and the top of the adjusting plate 203 is fixedly connected with a supporting column 204.

[0031] Specifically, as shown, Figure 4 As shown, the top of the base 3 and the connecting seat 105 are fixedly connected with conveying members 205, and the top of the supporting column 204 is fixedly connected with a flatness sensor 206.

[0032] In this embodiment: through the setting of the adjusting rod 201, the adjusting rod 201 can achieve the effect of threadedly connecting the adjusting plate 203, the adjusting rod 201 is a existing threaded rod, through the setting of the motor 202, the motor 202 can achieve the effect of providing rotating power for the adjusting rod 201, through the setting of the adjusting plate 203, the adjusting plate 203 can achieve the effect of connecting the supporting column 204, so that the adjusting plate 203 can drive the supporting column 204 to adjust, through the setting of the supporting column 204, the supporting column 204 can achieve the effect of connecting the flatness sensor 206, through the setting of the flatness sensor 206, the flatness sensor 206 is an existing laser displacement sensor, by emitting a laser beam to the surface to be measured, and receiving the reflected light beam to calculate the distance change, according to the change of the laser point position, the height difference of the steel plate surface can be accurately measured, so as to evaluate its flatness, through the setting of the conveying member 205, the conveying member 205 is an existing conveying belt structure, which can achieve the effect of conveying the boiler steel.

[0033] Specifically, as shown, Figure 4 As shown, the front side of the adjusting plate 203 is provided with an adjusting hole 4, and the inner wall of the adjusting hole 4 is threadedly connected with the surface of the adjusting rod 201.

[0034] Specifically, as shown, Figure 5 As shown, the front side of the base 3 is provided with a rotating hole 5, and the inner wall of the rotating hole 5 is rotatably connected with the surface of the adjusting rod 201.

[0035] In this embodiment: through the setting of the adjusting hole 4, the adjusting hole 4 can achieve the effect of threadedly connecting the adjusting rod 201, through the setting of the rotating hole 5, the rotating hole 5 can achieve the effect of rotatably connecting the adjusting rod 201.

[0036] Specifically, as shown, Figure 5 As shown, the top of the base 3 is provided with a clamping groove 6, and the clamping groove 6 is clamped with a positioning plate 7.

[0037] Specifically, as shown, Figure 5 As shown, the top of the base 3 is provided with a sliding groove 8, and the inner wall of the sliding groove 8 is slidably connected with the top of the adjusting plate 203.

[0038] In the embodiment, the clamping groove 6 can clamp and fix the positioning plate 7, the positioning plate 7 can position the boiler steel, so that the front end of the boiler steel is convenient to cut and detect, and the sliding groove 8 can slide and connect the top of the adjusting plate 203.

[0039] Working principle: first, the boiler steel is placed on the conveying part 205 above the base 3, then the positioning plate 7 is clamped and fixed on the top of the clamping groove 6, then the conveying part 205 is opened to convey the boiler steel, then the boiler steel is conveyed to stop between the two limiting plates 101, then the electric telescopic rod 102 is opened to adjust the limiting plate 101, so that the limiting plate 101 clamps and limits the two sides of the boiler steel, then the conveying part 205 is used to continue conveying the boiler steel, so that the rear side of the boiler steel contacts and stops the front side of the positioning plate 7, then the motor 202 is opened, so that the motor 202 drives the adjusting rod 201 to rotate, and then the adjusting rod 201 adjusts the adjusting plate 203, so that the adjusting plate 203 drives the support column 204 to adjust the flatness sensor 206, then when the support column 204 is adjusted to the front end inside the sliding groove 8, the infrared rays emitted by the flatness sensor 206 can be flatly attached to the front side of the positioning plate 7, so that the flatness of the cutout of the boiler steel attached to the front side of the positioning plate 7 can be detected, then after the detection is completed, the positioning plate 7 can be removed, then the conveying part 205 is opened to continue conveying the boiler steel, and the conveying distance is the length of the sliding groove 8, then the flatness sensor 206 is adjusted forward and backward by the adjusting rod 201, so that the flatness sensor 206 can detect the surface and the cutout of the boiler steel, then the adjusting and detecting can be continued to complete the detection of the flatness of the cutout of the boiler steel.

[0040] The above is only a preferred embodiment of the present application, and is not used to limit the present application, any modification, equivalent replacement and improvement within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A boiler steel cut flatness detection structure, comprising a limiting assembly (1), a detection assembly (2) and a base (3), characterized in that: The limiting assembly (1) is arranged at the rear side of the base (3), and the detection assembly (2) is arranged at the top of the base (3). The limiting assembly (1) comprises a limiting plate (101), an electric telescopic rod (102), a telescopic plate (103), a fixed plate (104) and a connecting seat (105), the limiting plate (101) is fixedly connected to the inner side of the electric telescopic rod (102) and the telescopic plate (103), the electric telescopic rod (102) and the telescopic plate (103) are fixedly connected to the inner side of the fixed plate (104), the fixed plate (104) is fixedly connected to the top of the base (3) and the connecting seat (105), and the connecting seat (105) is fixedly connected to the rear side of the base (3).

2. The boiler steel cut flatness detection structure according to claim 1, characterized in that: The detection assembly (2) comprises an adjusting rod (201), and the adjusting rod (201) is rotationally connected to the inside of the base (3).

3. The boiler steel cut flatness detection structure according to claim 2, characterized in that: The surface of the adjusting rod (201) is screw-connected with an adjusting plate (203), and the top of the adjusting plate (203) is fixedly connected with a supporting column (204).

4. The boiler steel cut flatness detection structure according to claim 3, characterized in that: The top of the base (3) and the connecting seat (105) is fixedly connected with a conveying piece (205), and the top of the supporting column (204) is fixedly connected with a flatness sensor (206).

5. The boiler steel cut flatness detection structure according to claim 3, characterized in that: The front side of the adjusting plate (203) is provided with an adjusting hole (4), and the inner wall of the adjusting hole (4) is screw-connected with the surface of the adjusting rod (201).

6. The boiler steel cut flatness detection structure according to claim 2, characterized in that: The front side of the base (3) is provided with a rotating hole (5), and the inner wall of the rotating hole (5) is rotationally connected with the surface of the adjusting rod (201).

7. The boiler steel cut flatness detection structure according to claim 1, characterized in that: The top of the base (3) is provided with a clamping groove (6), and the top of the clamping groove (6) is clamped with a positioning plate (7).

8. The boiler steel cut flatness detection structure according to claim 3, characterized in that: The top of the base (3) is provided with a sliding groove (8), and the inner wall of the sliding groove (8) is slidingly connected with the top of the adjusting plate (203).