Steel belt roller connecting structure
By using a steel strip roller connection structure in the enameled wire drying oven and connecting the lead roller and the conductor roller with a connecting component, the problems of wire wear and breakage are solved, and the success rate of automatic installation is improved.
Patent Information
- Application Number
- CN202520500032.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-20
AI Technical Summary
In existing enameled wire drying ovens, when wire is installed onto the guide roller using a lead wire, friction occurs between the wire surface and the guide roller, leading to wear and breakage, which affects the success rate of installation.
The steel belt roller connection structure is adopted, and the lead roller and the guide roller are connected by the connecting component. When the lead roller is driven by the drive mechanism, it can drive the guide roller to rotate together, reducing the friction between the wire and the guide roller.
This effectively avoids wear and breakage of the wire material when it passes over the guide roller, thus improving the success rate of automatic wire installation.
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Figure CN223911472U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of enameled wire production, in particular to a steel belt roller connecting structure. BACKGROUND
[0002] The existing enameled wire oven generally sets a painting device at the inlet end of the baking channel in the oven. The wire material to be processed into enameled wire first passes through the painting device and is painted on the surface of the wire material by the painting device, then passes through the baking channel and is dried by the drying device, then passes through the return wire channel of the enameled wire oven and returns to the painting device to be painted again, and finally the finished enameled wire is obtained after multiple painting, drying and returning.
[0003] A half-automatic lead guiding device before painting of enameled wire is disclosed in Chinese Patent No. CN212230148U, which comprises four wire rollers and a plurality of wire wheels sleeved on the circumference of each wire roller. The four wire rollers are connected to the rack. The adjacent wire wheels on the same wire roller are provided with a lead guiding wheel, and the lead guiding wheel is sleeved on the circumference of the wire roller. The lead guiding wheels on the four wire rollers are correspondingly arranged along the lead-in direction of the wire material. The corresponding lead guiding wheels on the four wire rollers form a group. The lead guiding wheels in the same group are circumferentially provided with a lead guiding belt. The lead guiding belt is arranged along the rotation direction of the lead guiding wheel. A driving mechanism is connected to the rack. The driving mechanism drives the rotation of the lead guiding wheel. When it is necessary to install the wire material on the wire wheel, the user can first bind the end of the wire material to the lead guiding belt, and then start the driving mechanism to wind the wire material on the four wire rollers.
[0004] However, when the wire material is dragged by the lead guiding wheel through the wire roller, the surface of the wire material will be in relatively large friction with the wire roller, which will cause the worn part of the wire material to be easily broken, resulting in failure of the installation of the wire material.
[0005] Therefore, it is necessary to provide a steel belt roller connecting structure. CONTENT OF THE UTILITY MODEL
[0006] In order to solve the problem of the existing enameled wire oven when using the lead guiding wheel to install the wire material on the wire roller, the application provides a steel belt roller connecting structure.
[0007] The application provides a steel belt roller connecting structure, which adopts the following technical scheme: comprising a wire roller, a lead guiding wheel and a connecting assembly, the wire roller is rotationally connected to the enameled wire oven;
[0008] The lead guiding wheel is rotationally connected to the rotating shaft of the wire roller. A connecting hole is formed in the side end face of the wire roller close to the lead guiding wheel.
[0009] One side of the connecting assembly is connected with the lead wheel, and the other side of the connecting assembly can be inserted into the connecting hole and connected with the wire roller.
[0010] By adopting the above technical scheme, the user can first insert the connecting assembly into the connecting hole and connect it with the wire roller before automatically leading the wire material by the semi-automatic lead device before painting the enameled wire, so that the lead wheel can be connected with the wire roller through the connecting assembly, and then the lead wheel can drive the wire roller to rotate when the driving mechanism is driven to rotate, and then the wire material will not rub against the surface of the wire roller when passing through the wire roller, so that the wire material is not easy to be worn and then broken when passing through the wire roller, thereby the success rate of automatic installation of the wire material can be ensured by the steel belt roller connection structure.
[0011] Specifically, the connecting assembly includes a plug-in column, a clamping piece, a first elastic piece and a second elastic piece, a receiving through hole is formed in the surface of the lead wheel, a limiting protrusion is arranged on the hole wall of the receiving through hole, one end of the plug-in column can be inserted into the connecting hole, the other end of the plug-in column passes through the receiving through hole and a clamping groove is formed on the end, an abutting protrusion is arranged on the column body of the plug-in column, and the second elastic piece is arranged between the limiting protrusion and the abutting protrusion and can apply a force away from the wire roller to the plug-in column.
[0012] The middle part of the clamping piece is rotationally connected to one side of the lead wheel away from the wire roller, the first elastic piece is in transmission connection with one end of the clamping piece, and the other end of the clamping piece can rotate towards the direction close to or away from the receiving through hole, when the plug-in column is inserted into the connecting hole, the first elastic piece can drive the end of the clamping piece away from the first elastic piece to be close to the receiving through hole and inserted into the clamping groove and abut against the inner wall of the clamping groove.
[0013] By adopting the above technical scheme, the user can connect the lead wheel and the wire roller by inserting the plug-in column into the connecting hole, and when the plug-in column is inserted into the connecting hole, the clamping piece can rotate towards the direction close to the receiving through hole and be inserted into the clamping groove and abut against the inner wall of the clamping groove, so as to limit the plug-in column from leaving the connecting hole through the clamping piece; the first elastic piece can drive the end of the clamping piece close to the receiving through hole to be inserted into the clamping groove, so that the clamping piece is not easy to be separated from the clamping groove when the lead wheel rotates; and the second elastic piece can apply a force away from the wire roller to the plug-in column, so that the plug-in column can automatically leave the connecting hole when the clamping piece leaves the clamping groove.
[0014] Further, the connecting assembly further includes a clamping spring, the clamping spring is in clamping connection with the column body of the plug-in column, and when the plug-in column leaves the connecting hole, the clamping spring can abut against the hole opening of the receiving through hole close to the wire roller.
[0015] By adopting the technical scheme, the clamping spring can abut against the hole on the side of the accommodating through hole close to the wire roller when the insertion post leaves the connecting hole, and then the second elastic member is limited to completely pop out the insertion post from the accommodating through hole.
[0016] Further, the connecting assembly further comprises a limiting bolt, a limiting through slot is formed on the clamping piece around the self hinge shaft, the screw end of the limiting bolt passes through the limiting through slot and is screwed with the screw hole formed on the wheel surface of the lead wheel, and the screw head end of the limiting bolt can abut against the inner wall of the limiting through slot and limit the end of the clamping piece close to the accommodating through hole to continue to rotate away from the accommodating through hole.
[0017] By adopting the technical scheme, the limiting bolt can limit the rotation track of the clamping piece, so as to protect the first elastic member and avoid the first elastic member being pulled and broken or broken due to the user rotating the end of the clamping piece close to the accommodating through hole too much away from the accommodating through hole.
[0018] Further, a handle is arranged on the end of the clamping piece connected with the first elastic member.
[0019] By adopting the technical scheme, the user can rotate the clamping piece by holding the handle.
[0020] Specifically, the connecting assembly comprises a sliding block and a driving piece, a plurality of connecting holes are formed on the side end surface of the wire roller close to the lead wheel, the plurality of connecting holes are equidistantly formed around the rotation shaft of the wire roller as the center, an accommodating through hole is formed on the wheel surface of the lead wheel, one end of the sliding block is inserted into the accommodating through hole and abuts against the hole wall of the accommodating through hole.
[0021] The driving piece is in transmission connection with the sliding block, the driving piece can drive the sliding block away from the wire roller, and the driving piece can drive the end of the sliding block away from the lead wheel to be close to the wire roller and inserted into any one of the connecting holes to abut against the inner wall of the connecting hole.
[0022] By adopting the technical scheme, the user can connect the wire roller and the lead wheel by controlling the driving piece to drive the end of the sliding block close to the wire roller to be inserted into any one of the connecting holes to abut against the inner wall of the connecting hole, and then the lead wheel can drive the wire roller to rotate together when the lead wheel is driven to rotate by the driving mechanism; and the plurality of connecting holes can facilitate the user to quickly insert the sliding block into the connecting hole closest to the sliding block when the user needs to connect the wire roller and the lead wheel.
[0023] Further, the driving member is a driving screw, an annular groove is formed around the rotation shaft of the wire roller on the roller surface of the wire roller, each of the connecting holes is in communication with the annular groove, one end of the driving screw is inserted into the annular groove through the accommodating through hole, and the shaft of the driving screw is rotationally connected with the hole wall of the accommodating through hole. A driving screw hole matched with the driving screw is formed on the sliding block, the cross section of the accommodating through hole is non-circular, and the sliding block is sleeved on the driving screw through the driving screw hole and abuts against the hole wall of the accommodating through hole.
[0024] By adopting the above technical scheme, under the cooperation of the accommodating through hole, the driving screw can drive the sliding block to move close to or away from the wire roller through rotation.
[0025] Further, the end of the driving screw away from the annular groove extends to the side hole of the accommodating through hole away from the wire roller, and a hand screw cap is arranged on the end of the driving screw away from the annular groove.
[0026] By adopting the above technical scheme, the user can rotate the driving screw through the hand screw cap.
[0027] In summary, the present application has the following beneficial technical effects:
[0028] The wire roller is rotationally connected to the enameled wire oven, the lead wheel is rotationally connected to the rotation shaft of the wire roller, the connecting hole is formed on the side end face of the wire roller close to the lead wheel, one side of the connecting assembly is connected with the lead wheel, and the other side of the connecting assembly can be inserted into the connecting hole and connected with the wire roller. Before the automatic lead device is used to automatically lead the wire material before painting, the user can first insert the connecting assembly into the connecting hole and connect it with the wire roller, so that the lead wheel can be connected with the wire roller through the connecting assembly, and then the lead wheel can drive the wire roller to rotate when being driven by the driving mechanism, so that the wire material does not rub against the surface of the wire roller when passing around the wire roller, and the situation that a part of the wire material is worn and then broken when passing around the wire roller is less likely to occur, thereby ensuring the success rate of automatic installation of the wire material by using the steel belt roller connecting structure. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 is a first embodiment of the present application and a three-dimensional view of a semi-automatic lead device for enameled wire painting before painting;
[0030] Figure 2 is a schematic cross-sectional view taken along the length direction of the oven; Figure 1
[0031] Figure 3 isFigure 2 Exaggerated view of area A, showing the connection assembly;
[0032] Figure 4 is along Figure 2 Exaggerated view of area B-B, showing only half of the wire roller and half of the lead wheel;
[0033] Figure 5 Exaggerated view of the second embodiment of the application along the length of the oven;
[0034] Figure 6 Exaggerated view of area C-C, showing only one wire roller and one lead wheel; Figure 5
[0035] Exaggerated view of area D, showing the hand screw nut; Figure 7 Figure 5 Exaggerated view of area E-E, showing only one wire roller.
[0036] Figure 8 Figure 6 Exaggerated view of area F-F, showing only one wire roller.
[0037] Reference numerals: 1, oven; 11, oven channel; 12, wire return channel; 2, wire roller; 21, annular groove; 3, lead wheel; 4, connection assembly; 41, insertion post; 411, abutting protrusion; 42, clamping piece; 421, handle; 43, first elastic piece; 44, second elastic piece; 45, clamping spring; 46, limiting bolt; 47, sliding block; 48, drive screw; 481, hand screw nut; 482, rotating protrusion. DETAILED DESCRIPTION
[0038] Figure 1 is a perspective view of a steel belt roller connection structure of the application and a semi-automatic lead wire device for painting enameled wire before painting, Figure 2 is an exaggerated view of area F-F, showing only one wire roller. Figure 1 Exaggerated view of area F-F, showing only one wire roller. Figure 1 and Figure 2 In the first embodiment, the steel belt roller connection structure of the application is installed on a semi-automatic lead wire device for painting enameled wire before painting, and specifically comprises: a wire roller 2, a lead wheel 3, and a connection assembly 4. The wire roller 2 is rotationally connected between the outlet of the oven channel 11 of the enameled wire oven 1 and the inlet of the wire return channel 12. The lead wheel 3 is rotationally connected to the rotation shaft of the wire roller 2. A connection hole is formed on the side end face of the wire roller 2 near the lead wheel 3. An accommodation through hole is formed on the wheel surface of the lead wheel 3 and leads to the connection hole.
[0039] Figure 3 isFigure 2 An enlarged schematic view of the middle A region, showing the connecting assembly, Figure 4 is along Figure 2 An enlarged schematic view of the middle B-B direction, showing only half of the wire roller and half of the lead wheel. See Figure 3 and Figure 4 The connecting assembly 4 comprises a plug post 41, a clamping piece 42, a first elastic piece 43, a second elastic piece 44, a clamping spring 45, and a limiting bolt 46. One end of the plug post 41 can be inserted into the connecting hole, and the other end of the plug post 41 passes through the accommodating through hole and is provided with a clamping groove on the end. The middle part of the clamping piece 42 is hinged on the wheel surface of the lead wheel 3. The first elastic piece 43 is a tension spring, one end of which is connected to the wheel surface of the lead wheel 3, and the other end of which is connected to the end of the clamping piece 42 away from the accommodating through hole, so that the end of the clamping piece 42 close to the accommodating through hole can be driven by the first elastic piece 43 to abut against the post body of the plug post 41 and rotate towards the accommodating through hole and be inserted into the clamping groove to abut against the inner wall of the clamping groove when the plug post 41 is inserted into the connecting hole, thereby limiting the plug post 41 from leaving the connecting hole through the clamping piece 42. The arrangement of the tension spring also makes the clamping piece 42 not easy to be separated from the clamping groove when the lead wheel 3 rotates.
[0040] See Figure 3 and Figure 4 The second elastic piece 44 is a compression spring, the hole wall of the accommodating through hole is provided with a limiting protrusion, the post body of the plug post 41 is provided with an abutting protrusion 411, the second elastic piece 44 is arranged between the limiting protrusion and the abutting protrusion 411, and the second elastic piece 44 abuts against the side of the abutting protrusion 411 facing the wire roller 2 and can apply a force away from the wire roller 2 to the plug post 41, so that the plug post 41 can automatically leave the connecting hole when the clamping piece 42 leaves the clamping groove; the clamping spring 45 is clamped with the post body of the plug post 41, and when the plug post 41 leaves the connecting hole, the clamping spring 45 can abut against the hole opening of the accommodating through hole close to the wire roller 2, so that the second elastic piece 44 can be limited by the clamping spring 45 to completely eject the plug post 41 from the accommodating through hole.
[0041] See Figure 3 and Figure 4A limiting through slot is formed on the clamping piece 42 around its own hinge shaft, the screw end of the limiting bolt 46 passes through the limiting through slot and is screwed with the screw hole formed on the wheel surface of the lead wheel 3, the head end of the limiting bolt 46 can abut against the inner wall of the limiting through slot and limit the rotation of the end of the clamping piece 42 close to the accommodating through hole in the direction away from the accommodating through hole, so as to protect the first elastic piece 43 and avoid the situation that the first elastic piece 43 is pulled and broken due to the rotation of the end of the clamping piece 42 close to the accommodating through hole in the direction away from the accommodating through hole too much; the handle 421 is arranged on the end of the clamping piece 42 connected with the first elastic piece 43, so that the user can rotate the clamping piece 42 by holding the handle 421.
[0042] The use process of the first embodiment of the present application in use is as follows:
[0043] Before the semi-automatic lead device is used to automatically lead the wire material, the user can press the plug post 41 in the direction close to the connecting hole until the plug pin is inserted into the plug pin hole, at this time the first elastic piece 43 drives the end of the clamping piece 42 close to the accommodating through hole to rotate in the direction close to the clamping groove and makes the clamping piece 42 inserted into the clamping groove, so that the lead roller 2 and the lead wheel 3 are connected through the plug pin, so that the wire material does not rub against the surface of the lead roller 2 when passing through the lead roller 2, so that the situation that a part of the wire material is worn and then broken when passing through the lead roller 2 is avoided, so that the success rate of automatic installation of the wire material is ensured by the steel belt roller connection structure.
[0044] Figure 5 is a schematic sectional view of the second embodiment of the present application taken along the length direction of the oven, Figure 6 is a schematic sectional view taken along Figure 5 the direction of C-C in FIG. 4, wherein only one lead roller and one lead wheel are shown, Figure 7 is a schematic sectional view taken along Figure 5 the direction of D-D in FIG. 4, wherein a hand-tightened nut is shown, Figure 8 is a schematic sectional view taken along Figure 6 the direction of E-E in FIG. 4, wherein only one lead roller is shown. See Figure 5 , Figure 6 , Figure 7 and Figure 8In the second embodiment, the connecting assembly 4 comprises a sliding block 47 and a driving member, a plurality of connecting holes and an annular groove 21 are formed on the end face of the wire roller 2 near the lead wheel 3, the connecting holes are in communication with the annular groove 21, a receiving hole is formed on the wheel face of the lead wheel 3, the cross section of the receiving hole is non-circular, one end of the sliding block 47 is inserted into the receiving hole and abuts against the hole wall of the receiving hole, the driving member is a driving screw 48, one end of the driving screw 48 is inserted into the annular groove 21 through the receiving hole, the other end of the driving screw 48 extends to the side hole of the receiving hole away from the wire roller 2, and a hand screw cap 481 is arranged on the end of the driving screw 48, so that the user can rotate the driving screw 48 by the hand screw cap 481; a disc-shaped rotating protrusion 482 is arranged on the shaft of the driving screw 48, a rotating groove matched with the rotating protrusion 482 is formed on the hole wall of the receiving hole, so that the driving screw 48 can be rotatably connected to the hole wall of the receiving hole through the cooperation of the rotating protrusion 482 and the rotating groove; a driving screw hole matched with the driving screw 48 is formed on the sliding block 47, and the sliding block 47 is sleeved on the driving screw 48 through the driving screw hole.
[0045] The working principle of the second embodiment of the present application in use is as follows:
[0046] The user can rotate the driving screw 48 by rotating the hand screw cap 481, and then the driving screw 48 can drive the end of the sliding block 47 near the wire roller 2 to be inserted into any connecting hole and abut against the inner wall of the connecting hole to connect the wire roller 2 and the lead wheel 3, so that the lead wheel 3 can drive the wire roller 2 to rotate when the lead wheel 3 is driven to rotate by the driving mechanism; because the distance between the wire roller 2 and the lead wheel 3 is close, if only a single connecting hole is arranged on the wire roller 2, the user cannot observe whether the sliding block 47 is aligned with the connecting hole and can be inserted, and then the user needs to repeatedly rotate the wire roller 2 and move the sliding block 47 until the sliding block 47 is just inserted into the connecting hole when the sliding block 47 and the single connecting hole arranged on the wire roller 2 are misaligned; in the second embodiment, the plurality of connecting holes can facilitate the user to quickly insert the sliding block 47 into the closest connecting hole when the user needs to connect the wire roller 2 and the lead wheel 3, without the user needing to repeatedly rotate the wire roller 2 and move the sliding block 47 due to the misalignment of the sliding block 47 and the single connecting hole arranged on the wire roller 2, thereby facilitating the use of the steel belt roller connecting structure.
[0047] It should be noted that the above are preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A steel belt roller connection structure, installed between the outlet of the drying tunnel (11) and the inlet of the return channel (12) of an enameled wire drying oven (1), characterized in that: It includes a wire roller (2), a lead wheel (3), and a connecting assembly (4), wherein the wire roller (2) is rotatably connected to the enameled wire drying oven (1); The lead wheel (3) is rotatably connected to the shaft of the guide roller (2), and a connection hole is provided on the end face of the guide roller (2) near the lead wheel (3); One side of the connecting component (4) is connected to the lead wheel (3), and the other side of the connecting component (4) can be inserted into the connecting hole and connected to the lead roller (2).
2. The steel belt roller connection structure according to claim 1, characterized in that: The connecting assembly (4) includes a pin (41), a snap-fit element (42), a first elastic element (43), and a second elastic element (44). The lead wheel (3) has a receiving through hole on its wheel surface. The receiving through hole has a limiting protrusion on its hole wall. One end of the pin (41) can be inserted into the connecting hole. The other end of the pin (41) passes through the receiving through hole and has a snap-fit groove on its end. The pin (41) has an abutting protrusion (411) on its shaft. The second elastic element (44) is located between the limiting protrusion and the abutting protrusion (411) and can apply a force away from the lead roller (2) to the pin (41). The middle part of the snap-fit member (42) is rotatably connected to the side of the lead wheel (3) away from the lead roller (2). The first elastic member (43) is drivenly connected to one end of the snap-fit member (42). The other end of the snap-fit member (42) can rotate towards or away from the receiving through hole. When the insert (41) is inserted into the connecting hole, the first elastic member (43) can drive the end of the snap-fit member (42) away from the first elastic member (43) to move towards the receiving through hole and insert into the slot and abut against the inner wall of the slot.
3. The steel belt roller connection structure according to claim 2, characterized in that: The connecting assembly (4) also includes a retaining ring (45), which engages with the body of the insert (41). When the insert (41) leaves the connecting hole, the retaining ring (45) can abut against the side opening of the receiving through hole near the guide roller (2).
4. The steel belt roller connection structure according to claim 3, characterized in that: The connecting assembly (4) further includes a limiting bolt (46). A limiting through groove is formed on the snap-fit member (42) around its own hinge axis. The screw end of the limiting bolt (46) passes through the limiting through groove and is screwed into a screw hole formed on the wheel surface of the lead wire wheel (3). The screw head end of the limiting bolt (46) can abut against the inner wall of the limiting through groove and restrict the end of the snap-fit member (42) near the receiving through hole from continuing to rotate away from the receiving through hole.
5. The steel belt roller connection structure according to claim 4, characterized in that: The snap-fit member (42) has a handle (421) on one end that is connected to the first elastic member (43).
6. The steel belt roller connection structure according to claim 1, characterized in that: The connecting component (4) includes a slider (47) and a driving component. A plurality of connecting holes are provided on the end face of the guide roller (2) near the lead wheel (3). The plurality of connecting holes are equally spaced around the axis of rotation of the guide roller (2). A receiving through hole is provided on the wheel surface of the lead wheel (3). One end of the slider (47) is inserted into the receiving through hole and abuts against the hole wall of the receiving through hole. The driving member is connected to the slider (47) in a transmission manner. The driving member can drive the slider (47) away from the guide roller (2), and the driving member can drive one end of the slider (47) away from the guide wheel (3) to approach the guide roller (2) and insert it into any of the connecting holes to abut against the inner wall of the connecting hole.
7. The steel belt roller connection structure according to claim 6, characterized in that: The driving component is a driving screw (48). An annular groove (21) is formed on the roller surface of the guide roller (2) around the axis of rotation of the guide roller (2). Each of the connecting holes communicates with the annular groove (21). One end of the driving screw (48) passes through the receiving through hole and is inserted into the annular groove (21). The shaft of the driving screw (48) is rotatably connected to the hole wall of the receiving through hole. The slider (47) is provided with a driving screw hole that is adapted to the driving screw (48). The cross-section of the receiving through hole is non-circular. The slider (47) is sleeved on the driving screw (48) through the driving screw hole and abuts against the hole wall of the receiving through hole.
8. The steel belt roller connection structure according to claim 7, characterized in that: One end of the drive screw (48) away from the annular groove (21) extends to the side opening of the receiving through hole away from the guide roller (2), and a hand-tightening nut (481) is provided on the end of the drive screw (48) away from the annular groove (21).
Citation Information
Patent Citations
Semi-automatic wire leading device before enamelled wire painting
CN212230148U