Low-voltage distribution box

By using high-quality cold-rolled steel plates, electromagnetic shielding coatings, and shock-absorbing pads in the low-voltage distribution box, combined with DIN rail mounting and wireless communication, the shortcomings of the low-voltage distribution box in terms of intelligence, space utilization, and protection have been solved. This has enabled efficient self-diagnosis and remote monitoring, improving the practicality and stability of the device.

CN223912133UActive Publication Date: 2026-02-13SHANGHAI SMATA ELECTRIC COMPLETE SET CO LTD
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Patent Information

Application Number
CN202520319559.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-02-13
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

Existing low-voltage distribution boxes lag behind in intelligent management, fault detection and troubleshooting, are inconvenient to maintain and repair, occupy a large space, lack protective measures, and cannot meet the needs of modern buildings and electricity.

Method used

The main frame is made of high-quality cold-rolled steel plate, with electromagnetic shielding coating and shock-absorbing pad design. Combined with DIN rail-mounted low-voltage electrical components and wireless communication modules, it enhances self-diagnosis and remote monitoring capabilities, and optimizes spatial layout and protection measures.

Benefits of technology

It improves the self-diagnosis and remote monitoring capabilities of the distribution box, reduces the workload of daily inspections, enhances the resistance to electromagnetic interference, protects internal equipment, saves space resources, and improves operation and maintenance efficiency and aesthetics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a low-voltage power distribution box, and belongs to the technical field of low-voltage power distribution equipment in electrical engineering, the low-voltage power distribution box comprises a box body, low-voltage electrical apparatus elements, an electromagnetic shielding coating and a shock pad, the box body is composed of a main frame, a front door, a rear cover and a partition plate, and the box body is internally provided with a plurality of groups of low-voltage electrical apparatus elements; each group of low-voltage electrical apparatus elements comprises a miniature circuit breaker, a molded case circuit breaker and a leakage protection switch which are arranged in order according to a preset layout; the distribution box is novel in design and ingenious in device, the self-diagnosis and remote monitoring capability of the system is remarkably enhanced, the workload of daily inspection is reduced, the operation and maintenance efficiency is improved, the whole distribution box is more compact and attractive due to the optimized spatial layout design, precious space resources are saved, and the practicability of the device is greatly improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of low-voltage distribution equipment in electrical engineering, and in particular to a low-voltage distribution box. BACKGROUND

[0002] With the development of modern industry and construction, the demand for electricity is increasing, and safe and efficient power distribution has become the focus of attention. Although the traditional low-voltage distribution box meets the basic power distribution function, it is relatively backward in intelligent management, fault detection and elimination, and cannot adapt to the rapidly changing power environment and the demand for technological progress. In recent years, the construction of smart grid has promoted the upgrading of power distribution system, especially in improving energy efficiency, enhancing safety, and realizing remote monitoring, which has set higher standards.

[0003] The low-voltage distribution box commonly seen in the market is packaged with a metal shell, and various low-voltage circuit breakers, contactors, thermal relays and other elements are integrated inside to complete the functions of circuit connection, disconnection and overload protection. In order to deal with extreme situations such as short circuit, a fuse is usually provided as the last line of defense. However, these traditional designs have some limitations. First, most distribution boxes do not have self-diagnosis capabilities, making it difficult to quickly locate the problem when a fault occurs. Second, maintenance and repair are not convenient, especially in the case of dense wiring, it is extremely difficult to find line abnormalities. Finally, there is a lack of effective energy consumption monitoring mechanism, which is not conducive to fine management and energy saving.

[0004] The design of the existing low-voltage distribution box does not fully consider the future development trend, especially in terms of intelligence and networking, which is obviously lagging behind and cannot meet the higher requirements of modern buildings for power distribution facilities. In addition, the traditional products have a large volume and occupy more space, which does not conform to the current compact building design concept. Moreover, most products do not take adequate protective measures to resist the impact of external harsh conditions, such as moisture and high temperature, which easily damages them, reducing their service life and operational stability.

[0005] Therefore, the present application proposes a low-voltage distribution box. CONTENT OF THE INVENTION

[0006] The low-voltage distribution box proposed by the present application solves the problems raised in the background technology. It significantly enhances the system's self-diagnosis and remote monitoring capabilities, reduces the workload of daily inspections, improves operational efficiency, and optimizes the spatial layout design to make the entire distribution box more compact and aesthetically pleasing, saving valuable space resources and greatly improving the practicality of the device.

[0007] In order to achieve the above purpose, the present application adopts the following technical solutions:

[0008] The utility model provides a low voltage distribution box, including box, low voltage electrical components, electromagnetic shielding coating and shock pad, the box is by main frame, front door, back cover and baffle, the inside installation of box has a plurality of low voltage electrical components, each group low voltage electrical components includes miniature circuit breaker, moulded case circuit breaker and residual-current protective switch, arranges neatly according to preset layout.

[0009] As a preferred implementation, the main frame is made of high-quality cold-rolled steel plate, and the surface is treated with corrosion protection.

[0010] By treating the surface of the main frame with corrosion protection, it has good mechanical strength and corrosion resistance, thereby improving the practicality of the device.

[0011] As a preferred implementation, the front door is connected to the main frame by a hinge, and the back cover is fixed to the main frame by screws.

[0012] By connecting the front door to the main frame by a hinge, it is easy to open and close, and the back cover is fixed by screws to ensure good sealing, thereby improving the practicality of the device.

[0013] As a preferred implementation, the inside of the box is provided with multiple partitions, which are installed on the inner wall of the main frame by screws.

[0014] The partitions are used to isolate different functional areas to avoid interference, thereby improving the practicality of the device.

[0015] As a preferred implementation, the back cover of the box is provided with multiple groups of cable access interfaces, each group having five cable access interfaces, and each cable access interface is provided with a waterproof and dustproof sealing ring. The inside of the main frame of the box is provided with an antenna hole for easy connection of a wireless communication module.

[0016] All cable access interfaces are provided with waterproof and dustproof sealing rings to prevent water and dust from entering, and the top of the distribution box is provided with an antenna hole for easy connection of a wireless communication module, thereby improving the practicality of the device.

[0017] As a preferred implementation, the miniature circuit breaker is installed in a DIN rail type, the moulded case circuit breaker is suitable for larger current levels and also supports DIN rail installation, and the residual-current protective switch is of a high sensitivity type.

[0018] By arranging the low voltage electrical components neatly according to the preset layout, it ensures smooth heat dissipation. The miniature circuit breaker is installed in a DIN rail type with a wide range of rated currents, suitable for various load situations. The moulded case circuit breaker is suitable for larger current levels and also supports DIN rail installation. The residual-current protective switch is of a high sensitivity type, which can quickly cut off the power supply under a small leakage current to ensure personnel safety, thereby improving the practicality of the device.

[0019] As a preferred embodiment, the inner and outer walls of the box are coated with a layer of electromagnetic shielding coating;

[0020] By coating the inner and outer walls of the distribution box with a layer of electromagnetic shielding coating, the coating can effectively absorb or reflect the electromagnetic waves generated from the outside, reduce the impact on the internal electronic equipment, improve the anti-electromagnetic interference ability and the stability and life of the system, thereby improving the practicality of the device.

[0021] As a preferred embodiment, the bottom of the box is equipped with a shock-absorbing pad, and a micro suction cup is installed at each corner of the shock-absorbing pad;

[0022] By installing a shock-absorbing pad at the bottom of the distribution box, the vibration impact during transportation or installation is reduced, the internal precision instruments are protected from damage, and by installing a micro suction cup at each corner of the shock-absorbing pad, the micro suction cup is firmly adsorbed on the placement surface, thereby improving the stability of the box during transportation, thereby improving the practicality of the device.

[0023] The beneficial effects of the present application are:

[0024] 1. The low-voltage distribution box improves the anti-electromagnetic interference ability by coating the inner and outer walls of the distribution box with a layer of electromagnetic shielding coating, which can effectively absorb or reflect the electromagnetic waves generated from the outside, thereby reducing the impact on the internal electronic equipment and improving the stability and life of the system. In addition, a shock-absorbing pad is installed at the bottom of the distribution box to reduce the vibration impact during transportation or installation, protect the internal precision instruments from damage, and install a micro suction cup at each corner of the shock-absorbing pad to firmly adsorb on the placement surface, thereby improving the stability of the box during transportation and greatly improving the practicality of the device.

[0025] 2. The low-voltage distribution box significantly enhances the self-diagnosis and remote monitoring ability of the system, reduces the daily inspection workload, improves the operation and maintenance efficiency, optimizes the spatial layout design to make the entire distribution box more compact and beautiful, saves valuable space resources, and greatly improves the practicality of the device. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 is a schematic diagram of the main body of the device of the present application;

[0027] Figure 2 is a schematic diagram of the interior of the device of the present application;

[0028] Figure 3 is a schematic diagram of the interior of the device of the present application; Figure 2 is an enlarged view of position A in the present application.

[0029] The figure label: 1, box; 11, main frame; 12, front door; 13, back cover; 14, partition; 4, low-voltage electrical components; 41, miniature circuit breaker; 42, molded case circuit breaker; 43, leakage protection switch; 5, access cable interface; 51, waterproof dustproof sealing ring; 6, antenna hole; 7, electromagnetic shielding coating; 8, shock pad; 81, micro suction cup. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all.

[0031] Reference Figures 1-3 A low-voltage distribution box, comprising a box 1, low-voltage electrical components 4, electromagnetic shielding coating 7 and shock pad 8, the box 1 is composed of main frame 11, front door 12, back cover 13 and partition 14, the inside of the box 1 is installed with multiple groups of low-voltage electrical components 4, each group of low-voltage electrical components 4 includes miniature circuit breaker 41, molded case circuit breaker 42 and leakage protection switch 43, and is arranged neatly according to a preset layout.

[0032] The main frame 11 is made of high-quality cold-rolled steel plate, and the surface is treated by corrosion protection; by treating the surface of the main frame 11 by corrosion protection, the device has good mechanical strength and corrosion resistance, thereby improving the practicality of the device.

[0033] The front door 12 is connected with the main frame 11 through a hinge, and the back cover 13 is fixed on the main frame 11 through screws; by connecting the front door 12 with the main frame 11 through a hinge, it is convenient to open and close, and the back cover 13 is fixed through screws to ensure good sealing, thereby improving the practicality of the device.

[0034] The inside of the box 1 is provided with multiple partitions 14, which are all installed on the inner wall of the main frame 11 through screws; the partitions 14 are used to isolate different functional areas to avoid mutual interference, thereby improving the practicality of the device.

[0035] A plurality of access cable interfaces 5 are formed on the back cover 13 of the box 1, each group of access cable interfaces 5 has five access cable interfaces 5, each access cable interface 5 is provided with a waterproof dustproof sealing ring 51, and the inside of the top end of the main frame 11 of the box 1 is reserved with an antenna hole 6 for facilitating the access of a wireless communication module; all the access cable interfaces 5 are provided with waterproof dustproof sealing rings 51 to prevent water and dust from entering, the top of the distribution box is reserved with an antenna hole 6 for facilitating the access of a wireless communication module, thereby improving the practicality of the device.

[0036] Miniature circuit breakers 41 are installed in the DIN rail type, and molded case circuit breakers 42 are suitable for larger current levels, also support DIN rail installation, and leakage protection switches 43 are selected from high sensitivity types; Through the low-voltage electrical components 4, the preset layout is arranged neatly to ensure smooth heat dissipation, the miniature circuit breakers 41 are installed in the DIN rail type, the rated current range is wide, and they are suitable for various load occasions, the molded case circuit breakers 42 are suitable for larger current levels, also support DIN rail installation, and the leakage protection switches 43 are selected from high sensitivity types, can quickly cut off the power supply under a small leakage current, and personnel safety is ensured, so that the practicability of the device is improved.

[0037] The inner and outer walls of the box body 1 are coated with an electromagnetic shielding coating 7; by coating the inner and outer walls of the distribution box with an electromagnetic shielding coating 7, such coating can effectively absorb or reflect external electromagnetic waves, reduce the influence on internal electronic equipment, improve the anti-electromagnetic interference ability and the stability and service life of the system, so that the practicability of the device is improved.

[0038] The bottom of the box body 1 is additionally provided with a shock pad 8, and the four corners of the shock pad 8 are provided with micro suction cups 81; by additionally installing a shock pad 8 at the bottom of the distribution box, the vibration impact during transportation or installation is reduced, the internal precision instruments are protected from damage, and the micro suction cups 81 are additionally installed at the four corners of the shock pad 8, which are stably adsorbed on the placement surface by the micro suction cups 81, so as to improve the stability of the box body 1 during transportation, thereby improving the practicability of the device.

[0039] Working principle: when the user connects the load, the current passes through the incoming terminal, the main switch, and each level of branch circuit breaker to reach each power point, in this process, if a branch circuit occurs short circuit overload phenomenon, the corresponding circuit breaker will immediately trip, interrupting the power supply of the circuit, avoiding damaging the subsequent equipment, if a leakage fault is detected, the leakage protection device will also act in time, further strengthening the personal safety protection, in addition, the built-in intelligent management system can monitor the running state of the whole system in real time through the collection of each node voltage and current signal, and once an abnormality is found, the staff will be notified to check and repair.

[0040] Low-voltage electrical components 4 are arranged in a preset layout, ensuring smooth heat dissipation, miniature circuit breaker 41 uses DIN rail installation, wide range of rated current, suitable for a variety of load occasions, molded case circuit breaker 42 is suitable for larger current grade, also supports DIN rail installation, leakage protection switch 43 selects high sensitivity type, can quickly cut off the power supply under small leakage current, personnel safety, main frame 11 is made of high-quality cold-rolled steel plate, the surface is treated with anticorrosion, has good mechanical strength and corrosion resistance, the front door 12 is connected with the main frame 11 through the hinge, easy to open and close, the rear cover 13 is fixed by screws, ensuring good sealing, the partition plate 14 is used to isolate different functional areas, avoiding mutual interference, all cable interfaces 5 are provided with waterproof and dustproof sealing rings 51 to prevent water and dust from entering, the power distribution box top is reserved with antenna hole 6, convenient for wireless communication module.

[0041] In order to improve the anti-electromagnetic interference ability, a layer of electromagnetic shielding coating 7 is coated on the inner and outer walls of the power distribution box, which can effectively absorb or reflect the electromagnetic waves generated outside, reduce the influence on the internal electronic equipment, thereby improving the stability and life of the system, in addition, a shock pad 8 is installed at the bottom of the power distribution box to reduce the vibration impact during transportation or installation, protect the internal precision instruments from damage, and a micro suction cup 81 is installed at the four corners of the shock pad 8, which is stably adsorbed on the placement surface to improve the stability of the box 1 during transportation. The power distribution box significantly enhances the self-diagnosis and remote monitoring capability of the system, reduces the daily inspection workload, improves the operation and maintenance efficiency, and optimizes the space layout design to make the entire power distribution box more compact and beautiful, saving valuable space resources.

[0042] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A low voltage distribution box comprising a box body (1), low voltage electrical components (4), an electromagnetic shielding coating (7) and a shock absorbing pad (8), characterized in that, The box (1) is composed of a main frame (11), a front door (12), a rear cover (13) and a partition (14), a plurality of low-voltage electrical components (4) are installed in the box (1), each group of low-voltage electrical components (4) includes a miniature circuit breaker (41), a molded case circuit breaker (42) and a residual current protective switch (43), and is arranged in a preset layout.

2. A low voltage distribution box according to claim 1, wherein, The main frame (11) is made of high-quality cold-rolled steel plate, and the surface is subjected to corrosion prevention treatment.

3. A low voltage distribution box according to claim 1, wherein, The front door (12) is connected to the main frame (11) through a hinge, and the rear cover (13) is fixed on the main frame (11) through screws.

4. The low voltage distribution panel of claim 1, wherein, A plurality of partitions (14) are arranged in the box (1) and are installed on the inner wall of the main frame (11) through screws.

5. The low voltage distribution box of claim 1, wherein, A plurality of cable inlet and outlet interfaces (5) are arranged on the rear cover (13) of the box (1), each group of cable inlet and outlet interfaces (5) has five, each cable inlet and outlet interface (5) is provided with a waterproof and dustproof sealing ring (51), and an antenna hole (6) is reserved at the top of the main frame (11) of the box (1) to facilitate the connection of a wireless communication module.

6. A low voltage distribution box according to claim 1, wherein, The miniature circuit breaker (41) is installed in a DIN rail type, the molded case circuit breaker (42) is suitable for a larger current level and also supports DIN rail installation, and the residual current protective switch (43) is selected from a high-sensitivity type.

7. A low voltage distribution box according to claim 1, wherein, The inner and outer walls of the box (1) are coated with an electromagnetic shielding coating (7).

8. The low voltage distribution box of claim 1, wherein, A shock-absorbing pad (8) is additionally arranged at the bottom of the box (1), and a micro suction cup (81) is arranged at each corner of the shock-absorbing pad (8).