Compressed air buffer tank with filtering structure

By designing a separable upper and lower shell structure, and utilizing a drive module and a limit module, the filter screen and moisture absorption plate of the compressed air buffer tank are automatically cleaned, solving the problem of difficult cleaning and maintenance of the filter structure in the existing technology, and improving the filtration effect and ease of use.

CN223914952UActive Publication Date: 2026-02-17QINGDAO DONGXING BOILER EQUIP CO LTD
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Patent Information

Application Number
CN202422951098.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2026-02-17
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The existing compressed air buffer tank has a fixed filter structure, which is difficult to clean and maintain, resulting in a decrease in filtration efficiency. In addition, the integrated manifold box is inconvenient to maintain.

Method used

A detachable upper and lower shell structure was designed. The lower shell contains multiple air outlet shells and cleaning brushes. The air outlet shells are driven to oscillate back and forth by a drive module to achieve automatic cleaning of the filter and moisture absorption plate. Combined with a limiting module, the upper and lower shells can be easily connected and separated.

Benefits of technology

It enables convenient cleaning and maintenance of the filter and moisture-absorbing plate, maintains high-efficiency filtration, ensures air cleanliness, and simplifies the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of air buffer tanks, in particular to a compressed air buffer tank with a filter structure, which comprises a buffer tank body, an air inlet fixedly communicated with the outside of the buffer tank body, an upper shell fixedly connected to the outside of the buffer tank body, a lower shell slidably connected to the outside of the buffer tank body, a plurality of filter screens and a plurality of moisture absorption plates. The air outlet shells are fixedly connected to the inner bottom face of the lower shell and rotationally connected to the inner bottom face of the lower shell. According to the utility model, the plurality of air outlet shells are rotationally connected in the lower shell, the space between the filter screen and the moisture absorption plate is divided into a plurality of compartments by the positioning plate, the air is divided into a plurality of strands for synchronous treatment, and the motor is started to drive the plurality of air outlet shells to swing back and forth, so that the air can be uniformly guided to the moisture absorption plate for moisture absorption; the cleaning brush swings in a reciprocating mode to automatically clean impurities on the filter screen in time, the cleaning effect on solid particle impurities is kept, the lower shell and the upper shell can be separated, cleaning and maintenance of the filter screen and the moisture absorption plate are more convenient, and use is convenient.
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Description

Technical Field

[0001] This utility model relates to the field of air buffer tank technology, specifically a compressed air buffer tank with a filtration structure. Background Technology

[0002] Compressed air buffer tanks are common industrial devices primarily used to store and release compressed air to balance and stabilize pressure fluctuations in a system. The filtration structure within the tank is mainly designed to filter out solid impurities and moisture from the compressed air. Preventing these impurities from entering the tank body and maintaining the dryness of both the air and the tank's interior ensures a high level of cleanliness for the compressed air entering the tank. Some existing compressed air buffer tanks filter air by incorporating filter plates, moisture-absorbing plates, and drying nets within the manifold at the air inlet. However, this fixed internal filtration structure leads to a decline in filtration efficiency over time, and the integrated manifold makes internal cleaning and maintenance difficult, resulting in inconvenience. Utility Model Content

[0003] The purpose of this invention is to provide a compressed air buffer tank with a filtration structure to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A compressed air buffer tank with a filtration structure includes:

[0006] The buffer tank body has an air inlet fixedly connected to its exterior.

[0007] The upper shell is fixedly connected to the outside of the buffer tank body;

[0008] The lower shell is slidably connected to the outside of the buffer tank body;

[0009] Multiple filters and moisture-absorbing plates are provided and fixedly connected to the bottom surface of the lower shell;

[0010] Multiple air outlet shells are provided and are rotatably connected to the bottom surface of the lower shell;

[0011] A cleaning brush is fixed to one end of the air outlet shell;

[0012] The drive module, located at the top of the upper shell, can drive multiple air outlet shells;

[0013] The limiting module, located on the outside of the upper shell, can reinforce the connection between the upper and lower shells.

[0014] Furthermore, the outer wall of the buffer tank body is fixedly connected with mounting ring one and mounting ring two, the upper shell is fixedly connected to mounting ring one, and the lower shell is slidably connected to mounting ring two.

[0015] Preferably, the two sides of the upper shell are respectively fixedly connected to a first mating interface and a second mating interface, and a sealing ring is fixedly sleeved on the outer wall of the upper shell.

[0016] Furthermore, a positioning plate is fixedly connected to the inner bottom surface of the lower shell, and multiple partitions are fixedly connected at equal intervals on both sides of the positioning plate.

[0017] Furthermore, multiple shafts are rotatably connected to the inner bottom surface of the lower shell, the air outlet shell passes through adjacent shafts and is fixedly connected to them, air inlet grooves are provided on both sides of the air outlet shell, sponge blocks are fixedly connected to both sides of the air outlet shell, and a torsion spring is fixedly connected between the bottom end of the air outlet shell and the lower shell.

[0018] Furthermore, the driving module includes:

[0019] The protective shell is fixedly connected to the top of the upper shell;

[0020] The motor is fixed to the top of the upper housing;

[0021] Mounting rod, rotatably connected to the top of the upper shell;

[0022] Bevel gear one, multiple of which are fixedly sleeved on the outside of the mounting rod;

[0023] Multiple docking rods are provided and are rotatably connected to the top surface inside the upper shell. The bottom end of the docking rod can be movably engaged with the shaft.

[0024] Multiple bevel gears are provided and fixedly sleeved on the top of the connecting rod. The bevel gears mesh with the adjacent bevel gears.

[0025] Furthermore, the limiting module includes:

[0026] There are multiple booths available.

[0027] Multiple L-shaped rods are provided and fixedly connected to the outside of the upper shell. The L-shaped rods are fixedly connected to the adjacent card slots.

[0028] Insert block, slidably connected inside the card slot;

[0029] The return spring is fixed between the card slot and the insertion block;

[0030] A connecting rod is fixed to one end of the insert block, and the connecting rod passes through the card seat and extends to its outside.

[0031] Multiple docking seats are provided and fixedly connected to the outside of the lower shell. The docking seats are movably engaged with adjacent card seats, and the insert block can be movably engaged with the docking seats.

[0032] An inverted bar is located at the bottom of the lower shell, and both connecting rods are fixedly connected to the inverted bar.

[0033] Compared with the prior art, the beneficial effects of this utility model are:

[0034] 1. Multiple air outlet shells are connected to the inside of the lower shell by rotation. The positioning plate divides the filter screen and the moisture absorption plate into multiple compartments, and the air is divided into multiple streams for synchronous processing. The motor drives the multiple air outlet shells to swing back and forth, which can evenly guide the air to the moisture absorption plate for moisture absorption. The cleaning brush swings back and forth to clean the impurities on the filter screen in a timely and automatic manner, maintaining the cleaning effect on solid particulate impurities. The lower shell can be separated from the upper shell, making the cleaning and maintenance of the filter screen and the moisture absorption plate more convenient and easy to use. Attached Figure Description

[0035] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0036] Figure 2 This is a schematic diagram of the drive module structure of this utility model;

[0037] Figure 3 This is a schematic diagram of the internal structure of the lower shell of this utility model;

[0038] Figure 4 This is a utility model Figure 3 A magnified view of the structure at point A in the middle;

[0039] Figure 5 This is a schematic diagram of the side section structure of the lower shell of this utility model;

[0040] Figure 6 This is a side sectional view of the card holder structure of this utility model.

[0041] In the diagram: 10. Buffer tank body; 101. Air inlet; 102. Mounting ring one; 103. Mounting ring two; 11. Upper shell; 111. Connecting interface one; 112. Connecting interface two; 113. Sealing ring; 12. Lower shell; 121. Filter screen; 122. Moisture absorption plate; 123. Positioning plate; 1231. Partition plate; 13. Air outlet shell; 131. Cleaning brush; 132. Shaft; 133. Torsion spring ; 134. Sponge block; 135. Air inlet slot; 14. Drive module; 141. Protective shell; 142. Motor; 143. Mounting rod; 144. Bevel gear one; 145. Connecting rod; 146. Bevel gear two; 15. Limiting module; 151. Card seat; 152. L-shaped rod; 153. Insert block; 154. Return spring; 155. Connecting rod; 156. Connecting seat; 157. C-shaped rod. Detailed Implementation

[0042] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0043] Please see Figure 1-6 In this embodiment of the present invention, a compressed air buffer tank with a filtration structure includes a buffer tank body 10, an air inlet 101 fixedly connected to the outside of the buffer tank body 10, an upper shell 11 fixedly connected to the outside of the buffer tank body 10, a lower shell 12 slidably connected to the outside of the buffer tank body 10, multiple filters 121 and moisture-absorbing plates 122 are provided and fixedly connected to the inner bottom surface of the lower shell 12, multiple air outlet shells 13 are provided and rotatably connected to the inner bottom surface of the lower shell 12, a cleaning brush 131 is fixedly connected to one end of the air outlet shell 13, a drive module 14 is provided on the top of the upper shell 11 and can drive multiple air outlet shells 13, and a limiting module 15 is provided on the outside of the upper shell 11 and can reinforce the connection between the upper shell 11 and the lower shell 12.

[0044] Specifically, multiple air outlet shells 13 are rotatably connected inside the lower shell 12. The positioning plate 123 divides the filter screen 121 and the moisture-absorbing plate 122 into multiple compartments, and the air is divided into multiple streams for synchronous processing. The starting motor 142 drives the multiple air outlet shells 13 to swing back and forth, which can evenly guide the air to the moisture-absorbing plate 122 for moisture absorption. The cleaning brush 131 swings back and forth to clean the impurities on the filter screen 121 in a timely and automatic manner, maintaining the cleaning effect on solid particulate impurities. The lower shell 12 can be separated from the upper shell 11, making the cleaning and maintenance of the filter screen 121 and the moisture-absorbing plate 122 more convenient and easy to use. Example 1

[0045] like Figure 1-5 As shown, in this embodiment, a positioning plate 123 is fixedly connected to the inner bottom surface of the lower shell 12, and multiple partitions 1231 are fixedly connected at equal intervals on both sides of the positioning plate 123. Multiple shafts 132 are rotatably connected to the inner bottom surface of the lower shell 12. The air outlet shell 13 passes through the adjacent shafts 132 and is fixedly connected to them. Air inlet grooves 135 are provided on both sides of the air outlet shell 13. Sponge blocks 134 are fixedly connected to both sides of the air outlet shell 13. A torsion spring 133 is fixedly connected between the bottom end of the air outlet shell 13 and the lower shell 12.

[0046] In this embodiment, the filter screen 121 and the moisture-absorbing plate 122 are divided into multiple compartments by the positioning plate 123 and the partition plate 1231. The air entering the compartments is blown onto the moisture-absorbing plate 122 for further dehumidification by the reciprocating swing of the air outlet shell 13, which enhances the treatment effect and makes full use of the moisture-absorbing plate 122. The rotation of the air outlet shell 13 is limited by the lower shell 12 limiting the shaft 132, so that the air outlet shell 13 can swing back and forth. The air enters the space between the partition plates 1231 through the filter screen 121, undergoes preliminary dehumidification through the sponge block 134, enters the interior of the air outlet shell 13 through the air inlet groove 135, and is then sprayed onto the moisture-absorbing plate 122 through the air outlet shell 13, guiding the air to the moisture-absorbing plate 122 and making full use of multiple parts of the moisture-absorbing plate 122. The cleaning brush 131 at the other end of the air outlet shell 13 swings back and forth to remove impurities stuck on the filter screen 121.

[0047] like Figure 2 As shown, in this embodiment, the drive module 14 includes a protective shell 141, which is fixedly connected to the top of the upper shell 11. The motor 142 is fixedly connected to the top of the upper shell 11. The mounting rod 143 is rotatably connected to the top of the upper shell 11. Multiple bevel gears 144 are provided and fixedly sleeved on the outside of the mounting rod 143. Multiple docking rods 145 are provided and rotatably connected to the inner top surface of the upper shell 11. The bottom end of the docking rod 145 can be movably engaged with the shaft 132. Multiple bevel gears 146 are provided and fixedly sleeved on the top end of the docking rod 145. The bevel gears 146 mesh with the adjacent bevel gears 144.

[0048] In practice, the protective shell 141 protects its internal transmission components. The starting motor 142 drives the mounting rod 143 to rotate, thereby driving multiple bevel gears 144 to rotate. Through the transmission of bevel gears 144 and bevel gears 146, multiple docking rods 145 are driven to rotate, which in turn drives the shafts 132 that are engaged with the docking rods 145 to rotate, thereby driving the air outlet shell 13 to reciprocate and provide power for the movement of the air outlet shell 13. When the lower shell 12 moves down and separates from the upper shell 11, it drives multiple shafts 132 to separate from the docking rods 145. The shafts 132 rotate and reset under the drive of the torsion spring 133, and remain perpendicular to the filter screen 121. This facilitates the automatic alignment of the shafts 132 with the docking rods 145 and docking with them when the lower shell 12 moves up. Example 2

[0049] Based on Embodiment 1, in order to enable faster docking and separation of the upper shell 11 and the lower shell 12, and to make cleaning and maintenance of the internal components of the lower shell 12 more convenient.

[0050] like Figure 2-6As shown, in this embodiment, the outer wall of the buffer tank body 10 is fixedly connected with mounting ring 102 and mounting ring 103. The upper shell 11 is fixedly connected to mounting ring 102, and the lower shell 12 is slidably connected to mounting ring 103. The two sides of the upper shell 11 are respectively fixedly connected to the mating interface 111 and mating interface 112. A sealing ring 113 is fixedly sleeved on the outer wall of the upper shell 11. The limiting module 15 includes multiple card seats 151 and multiple L-shaped rods 152, which are fixedly connected to the outside of the upper shell 11. The L-shaped rods 152 are fixedly connected to the adjacent card seats 151. The insert block 153 is slidably connected to the inside of the card seat 151. The return spring 154 is fixed between the card seat 151 and the insert block 153. The connecting rod 155 is fixed to one end of the insert block 153. The connecting rod 155 passes through the card seat 151 and extends to its outside. Multiple docking seats 156 are provided and fixed to the outside of the lower shell 12. The docking seats 156 are movably engaged with the adjacent card seats 151. The insert block 153 can be movably engaged with the docking seat 156. The C-shaped rod 157 is provided at the bottom of the lower shell 12. Both connecting rods 155 are fixed to the C-shaped rod 157.

[0051] In practice, the upper shell 11 is fixed by mounting ring 102, and the lower shell 12 is slidably limited by mounting ring 103. The lower shell 12 can be separated from the upper shell 11 and moved to a lower position, facilitating cleaning and maintenance of its interior. The upper shell 11 is connected to the air inlet 101 via interface 2 112, and connected to the air supply pipeline via interface 1 111. The sealing ring 113 enhances the sealing at the connection between the upper shell 11 and the lower shell 12. After separation, the lower shell 12 can be moved downwards to a lower position for manual cleaning and maintenance. After processing, push the lower shell 12 upward to contact the upper shell 11. During this process, the docking seat 156 is inserted into the slot 151. After the docking seat 156 moves the arc-shaped end of the insert 153, the return spring 154 resets and drives the insert 153 to be inserted into the docking seat 156, thereby limiting the connection between the slot 151 and the docking seat 156 and fixing the connection between the upper shell 11 and the lower shell 12. By pulling the shaped rod 157, the two inserts 153 can be moved and moved out of the docking seat 156 at the same time, so that the lower shell 12 and the upper shell 11 can be quickly docked and separated.

[0052] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0053] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A compressed air buffer tank having a filter structure, characterized by, Include: Buffer tank body (10), the buffer tank body (10) outside fixed communication has the air inlet (101); Upper shell (11), fixedly connected to the outside of the buffer tank body (10); Lower shell (12), slidingly connected to the outside of the buffer tank body (10); Filter screen (121) and moisture absorbing plate (122) are provided with a plurality of, fixedly connected to the inner bottom surface of the lower shell (12); Gas shell (13) is provided with a plurality of, rotatably connected to the inner bottom surface of the lower shell (12); Cleaning brush (131), fixedly connected to one end of the gas shell (13); Drive module (14) is arranged on the top of the upper shell (11), which can drive a plurality of gas shells (13); Limiting module (15) is arranged on the outside of the upper shell (11), which can reinforce the connection of the upper shell (11) and the lower shell (12).

2. The compressed air buffer tank with a filter structure according to claim 1, characterized in that, The outer wall of the buffer tank body (10) is fixedly connected with mounting ring one (102) and mounting ring two (103), the upper shell (11) is fixedly connected with the mounting ring one (102), and the lower shell (12) is slidingly connected with the mounting ring two (103).

3. The compressed air buffer tank having a filter structure according to claim 1, characterized by, The two sides of the upper shell (11) are respectively fixedly connected with the butt joint one (111) and the butt joint two (112), and the outer wall of the upper shell (11) is fixedly sleeved with the sealing ring (113).

4. The compressed air buffer tank having a filter structure according to claim 1, characterized by, The inner bottom surface of the lower shell (12) is fixedly connected with the positioning plate (123), and a plurality of partition plates (1231) are fixedly connected at equal intervals on the two sides of the positioning plate (123).

5. The compressed air buffer tank having a filter structure according to claim 1, characterized by, A plurality of shaft rods (132) are rotatably connected on the inner bottom surface of the lower shell (12), the gas shell (13) penetrates through the adjacent shaft rod (132) and is fixedly connected therewith, air inlet grooves (135) are formed in the two sides of the gas shell (13), sponge blocks (134) are fixedly connected on the two sides of the gas shell (13), and torsional springs (133) are fixedly connected between the bottom end of the gas shell (13) and the lower shell (12).

6. The compressed air buffer tank having a filter structure according to claim 5, characterized by The drive module (14) comprises: Protective shell (141), the protective shell (141) is fixedly connected to the top of the upper shell (11); Motor (142), fixedly connected to the top of the upper shell (11); Mounting rod (143), rotatably connected to the top of the upper shell (11); Bevel gear one (144) is provided with a plurality of, fixedly sleeved on the outside of the mounting rod (143); Butt joint rod (145) is provided with a plurality of, rotatably connected to the inner top surface of the upper shell (11), and the bottom end of the butt joint rod (145) can be movably connected with the shaft rod (132); Bevel gear two (146) is provided with a plurality of, fixedly sleeved on the top end of the butt joint rod (145), and the bevel gear two (146) is engaged with the adjacent bevel gear one (144).

7. The compressed air buffer tank having a filter structure according to claim 1, characterized by, The limiting module (15) comprises: A plurality of clamping seats (151) are provided; L-shaped rod (152) is provided with a plurality of, fixedly connected to the outside of the upper shell (11), and the L-shaped rod (152) is fixedly connected with the adjacent clamping seat (151); Insert block (153) is slidingly connected in the clamping seat (151); Reset spring (154) is fixedly connected between the clamping seat (151) and the insert block (153); A connecting rod (155) is fixed to one end of the plug (153), the connecting rod (155) penetrates the card seat (151) and extends to the outside thereof; A plurality of butt joints (156) are arranged and fixed to the outside of the lower shell (12), the butt joints (156) are movably connected with adjacent card seats (151), and the plug (153) can be movably connected with the butt joints (156); An L-shaped rod (157) is arranged at the bottom of the lower shell (12), and the two connecting rods (155) are fixed to the L-shaped rod (157).