Mixing and burdening kettle for production and processing of cleaning agent

Abstract

The utility model provides a cleaning agent production processing mixing batching kettle, which comprises a bottom plate, a cylinder body, a cylinder cover and a collecting frame, the cylinder cover is movably connected to the top of the cylinder body, the top of the cylinder cover is fixedly connected with a rotating motor, the output end of the rotating motor is fixedly connected with a stirring rod, and the stirring rod is fixedly connected with a stirring shaft. A plurality of stirring blades are fixedly connected to the surface of the stirring rod, a fixing frame is fixedly connected to the left side of the top of the bottom plate, and an adjusting mechanism is arranged on the inner side of the fixing frame. According to the mixing and batching kettle for cleaning agent production and processing, a screw rod moves upwards under the action of threads in the rotating process and drives a screw sleeve to move upwards, the screw sleeve drives a barrel cover to move upwards through a connecting rod, and the barrel cover drives a collecting frame to move upwards through a stirring rod, so that residual materials on the inner wall of a barrel body are scraped; and the materials are collected in the inner cavity of the collecting frame, the inner wall of the barrel can be cleaned, meanwhile, the materials can be collected, and secondary utilization is facilitated.

Description

Technical Field

[0001] This utility model relates to a mixing and batching kettle for the production and processing of cleaning agents, belonging to the field of cleaning agent production technology. Background Technology

[0002] The production of cleaning agents is a meticulously designed and highly automated process. It begins with the careful selection and formulation of raw materials, including surfactants, solvents, stabilizers, and fragrances, all scientifically proportioned to meet the specific cleaning needs. Subsequently, the raw materials undergo mixing, stirring, and homogenization processes on a modern production line to ensure thorough integration and good stability of the components. Throughout the production process, stringent quality control measures are implemented, including pH adjustment, viscosity testing, and microbial content testing, to ensure the cleaning agent meets performance standards and is safe and harmless. Finally, the finished product undergoes filling, packaging, labeling, and quality inspection before being safely and efficiently transported to the market, providing consumers with efficient and environmentally friendly cleaning solutions.

[0003] In the production of cleaning agents, a mixing tank is needed to mix the raw materials. A Chinese patent discloses a mixing device for the production of surfactant-based cleaning agents (Authorization Announcement No. CN 216630417). This patented technology uses a weighing funnel and pressure sensor to release ingredients into the weighing funnel. Once the weight is reached, the solenoid valve at the bottom of the funnel automatically closes, facilitating precise weighing and ensuring accurate proportions for better mixing. However, the raw materials and ingredients used in detergent production often have different physical and chemical properties. Some raw materials may have high viscosity or be prone to crystallization. These characteristics make them more likely to adhere to the inner wall of the vessel during mixing, resulting in a buildup of residues and dirt. These residues not only affect the purity and quality of subsequent batches of detergent, increasing the risk of product defects, but may also introduce microbial contamination, threatening product safety and hygiene standards. Furthermore, the buildup reduces production efficiency, increases cleaning difficulty and cost, and negatively impacts equipment lifespan and maintenance. Additionally, a long-term uncleaned inner wall can form a difficult-to-remove layer of dirt, reducing the vessel's heat transfer efficiency and increasing energy consumption.

[0004] Therefore, a mixing and batching vessel for the production and processing of cleaning agents is proposed. Utility Model Content

[0005] In view of this, the present invention provides a mixing and batching kettle for the production and processing of cleaning agents to solve or alleviate the technical problems existing in the prior art, and at least provides a beneficial alternative.

[0006] The technical solution of this utility model is implemented as follows: a mixing and batching kettle for producing and processing cleaning agents includes a bottom plate, a cylinder, a cylinder cover and a collection frame. The cylinder cover is movably connected to the top of the cylinder. A rotating motor is fixedly connected to the top of the cylinder cover. A stirring rod is fixedly connected to the output end of the rotating motor. Multiple stirring blades are fixedly connected to the surface of the stirring rod. A fixing frame is fixedly connected to the left side of the top of the bottom plate. An adjustment mechanism is provided on the inner side of the fixing frame.

[0007] The adjusting mechanism includes a screw, which is movably connected to the inner side of the fixed frame via a bearing. A threaded sleeve is threaded onto the surface of the screw, and a connecting rod is fixedly connected to the right side of the threaded sleeve. The right side of the connecting rod is fixedly connected to the left side of the threaded sleeve.

[0008] More preferably, a drive gear is fixedly connected to the top of the surface of the stirring rod, and a driven gear is meshed with the outer side of the drive gear through teeth. A retaining seat is fixedly connected to both the left and right sides of the driven gear, and a cleaning scraper is engaged on the outer side of the retaining seat. The outer side of the cleaning scraper is in contact with the inner wall of the cylinder.

[0009] More preferably, sliding columns are fixedly connected to both the left and right sides of the top of the driven gear, and an annular groove is provided on the top of the inner wall of the cylinder cover, with the sliding columns slidably connected in the inner cavity of the annular groove.

[0010] More preferably, the front and back sides of the stirring rod are fixedly connected with locking blocks, the front and back sides of the inner side of the collecting frame are fixedly connected with connecting seats, the locking blocks are engaged in the inner cavity of the connecting seats, and the left and right sides of the bottom of the collecting frame are fixedly connected with cleaning scrapers, the outer side of the cleaning scrapers is in contact with the bottom of the inner wall of the cylinder.

[0011] More preferably, a guide rod is fixedly connected to the right side of the top of the base plate, a guide sleeve is slidably connected to the surface of the guide rod, an auxiliary rod is fixedly connected to the left side of the guide sleeve, and the left side of the auxiliary rod is fixedly connected to the right side of the cylinder cover.

[0012] More preferably, the adjustment mechanism further includes a servo motor, which is fixedly connected to the top of the mounting frame, and the output end of the servo motor is fixedly connected to the bottom of the screw.

[0013] More preferably, the front and back sides of the inner wall of the fixing frame are provided with longitudinal sliding grooves, and the front and back sides of the screw sleeve are fixedly connected with sliders, the outer side of the sliders being slidably connected to the inner cavity of the longitudinal sliding grooves.

[0014] More preferably, a fixing ring is fixedly connected to the outer side of the cylinder, and support rods are fixedly connected to the left and right sides of the bottom of the fixing ring, with the bottom of the support rods fixedly connected to the top of the base plate.

[0015] The present invention has the following advantages due to the adoption of the above technical solution:

[0016] I. This utility model utilizes the upward movement of the screw during rotation, which in turn moves the screw sleeve upward. The screw sleeve, through a connecting rod, moves the cylinder cover upward, and the cylinder cover, through a stirring rod, moves the collection frame upward. This scrapes away the material remaining on the inner wall of the cylinder and collects the material in the inner cavity of the collection frame. This not only cleans the inner wall of the cylinder but also collects the material for easy reuse.

[0017] II. This utility model utilizes the stirring rod to drive the driving gear during rotation. The driving gear, through tooth meshing, drives the driven gear, which in turn drives the cleaning scraper. This process cleans the inner wall of the cylinder during mixing, preventing material from adhering to the wall. The stirring rod also drives the collection frame, which in turn drives the cleaning scraper, cleaning the lower part of the inner wall of the cylinder and further preventing material from adhering to the wall. The cylinder is supported by a fixing ring and a support rod. The stability of the cylinder cover during vertical movement is effectively improved by the guide rod, guide sleeve, and auxiliary rod. The stability of the screw sleeve during vertical movement is further improved by the longitudinal groove and slider.

[0018] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0022] Figure 3 This is a schematic diagram of the adjustment mechanism of this utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the cylindrical cover of this utility model;

[0024] Figure 5 This is a structural diagram of the collection frame and card block of this utility model in their disassembled state.

[0025] Reference numerals: 1. Base plate; 2. Cylinder body; 3. Cylinder cover; 4. Fixing frame; 5. Longitudinal slide groove; 6. Adjustment mechanism; 601. Servo motor; 602. Screw; 603. Screw sleeve; 604. Connecting rod; 605. Slider; 7. Rotating motor; 8. Guide rod; 9. Guide sleeve; 10. Auxiliary rod; 11. Stirring rod; 12. Stirring blade; 13. Drive gear; 14. Driven gear; 15. Cleaning scraper; 16. Collection frame; 17. Cleaning scraper; 18. Fixing ring; 19. Support rod; 20. Card seat; 21. Annular slide groove; 22. Sliding column; 23. Card block; 24. Connecting seat. Detailed Implementation

[0026] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0027] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0028] Example 1

[0029] like Figure 1-5As shown, this utility model embodiment provides a detergent production and processing mixing and batching kettle, including a bottom plate 1, a cylinder 2, a cylinder cover 3, and a collection frame 16. The cylinder cover 3 is movably connected to the top of the cylinder 2, and a rotary motor 7 is fixedly connected to the top of the cylinder cover 3. A stirring rod 11 is fixedly connected to the output end of the rotary motor 7, and multiple stirring blades 12 are fixedly connected to the surface of the stirring rod 11. A fixing frame 4 is fixedly connected to the left side of the top of the bottom plate 1, and an adjustment mechanism 6 is provided inside the fixing frame 4. The adjustment mechanism 6 includes a screw 602, which is movably connected to the inside of the fixing frame 4 through a bearing. A threaded sleeve 603 is threadedly connected to the surface of the screw 602, and a connecting rod 6 is fixedly connected to the right side of the threaded sleeve 603. 04. The right side of the connecting rod 604 is fixedly connected to the left side of the screw sleeve 603. The right side of the top of the base plate 1 is fixedly connected to the guide rod 8. The surface of the guide rod 8 is slidably connected to the guide sleeve 9. The left side of the guide sleeve 9 is fixedly connected to the auxiliary rod 10. The left side of the auxiliary rod 10 is fixedly connected to the right side of the cylinder cover 3. The adjustment mechanism 6 also includes a servo motor 601. The servo motor 601 is fixedly connected to the top of the fixed frame 4. The output end of the servo motor 601 is fixedly connected to the bottom of the screw 602. The front and back sides of the inner wall of the fixed frame 4 are provided with longitudinal grooves 5. The front and back sides of the screw sleeve 603 are fixedly connected to the slider 605. The outer side of the slider 605 is slidably connected to the inner cavity of the longitudinal groove 5.

[0030] During rotation, the screw 602 moves upward using the thread, which in turn moves the screw sleeve 603 upward. The screw sleeve 603, through the connecting rod 604, moves the cylinder cover 3 upward. The cylinder cover 3, through the stirring rod 11, moves the collecting frame 16 upward, scraping away the material remaining on the inner wall of the cylinder 2 and collecting the material in the inner cavity of the collecting frame 16. This not only cleans the inner wall of the cylinder 2 but also collects the material for reuse. By setting the guide rod 8, guide sleeve 9, and auxiliary rod 10, the stability of the cylinder cover 3 during its up-and-down movement can be effectively improved. By setting the longitudinal groove 5 and slider 605, the stability of the screw sleeve 603 during its up-and-down movement can be effectively improved.

[0031] Example 2

[0032] In one embodiment, a drive gear 13 is fixedly connected to the top of the surface of the stirring rod 11. A driven gear 14 meshes with the outer side of the drive gear 13 via teeth. A retainer 20 is fixedly connected to both the left and right sides of the driven gear 14. A cleaning scraper 15 is engaged with the outer side of the retainer 20. The outer side of the cleaning scraper 15 contacts the inner wall of the cylinder 2. Sliding columns 22 are fixedly connected to both the left and right sides of the top of the driven gear 14. An annular groove 21 is formed on the top of the inner wall of the cylinder cover 3, and the sliding column 22 is slidably connected to the inner cavity of the annular groove 21. Both the front and back sides of the stirring rod 11 are fixedly connected to a locking block 23. Both the front and back sides of the inner side of the collection frame 16 are fixedly connected to a connecting seat 24. The locking block 23 is engaged in the inner cavity of the connecting seat 24. Both the left and right sides of the bottom of the collection frame 16 are fixedly connected to a cleaning scraper 17. The outer side of the cleaning scraper 17 contacts the bottom of the inner wall of the cylinder 2. A fixing ring 18 is fixedly connected to the outer side of the cylinder 2. Both the left and right sides of the bottom of the fixing ring 18 are fixedly connected to a support rod 19. The bottom of the support rod 19 is fixedly connected to the top of the base plate 1.

[0033] The stirring rod 11 drives the driving gear 13 to rotate during its rotation. The driving gear 13, through tooth meshing, drives the driven gear 14 to rotate. The driven gear 14 drives the cleaning scraper 15 to rotate, which cleans the inner wall of the cylinder 2 during the mixing process and prevents material from sticking to the wall. The stirring rod 11 also drives the collection frame 16 to rotate during its rotation. The collection frame 16 drives the cleaning scraper 17 to rotate, which cleans the lower part of the inner wall of the cylinder 2 and further prevents material from sticking to the wall. The cylinder 2 is supported by the fixing ring 18 and the support rod 19. The driven gear 14 is limited by the annular groove 21 and the sliding column 22, which effectively improves the stability of the driven gear 14 during its rotation.

[0034] When this utility model is in operation: First, with the cylinder cover 3 open, the raw material is placed into the inner cavity of the cylinder 2. The cylinder cover 3 is moved downward by the adjusting mechanism 6 so that the bottom of the cylinder cover 3 contacts the top of the cylinder 2. Then, the output end of the rotating motor 7 drives the stirring rod 11 to rotate. The stirring rod 11 drives the stirring blade 12 to rotate, stirring and mixing the material. During the mixing process, the stirring rod 11 drives the driving gear 13 to rotate. The driving gear 13 drives the driven gear 14 to rotate by the meshing of the teeth. The driven gear 14 drives the cleaning scraper 15 to rotate, cleaning the inner wall of the cylinder 2 to prevent the material from sticking to the wall. At the same time, the stirring rod 11 drives the collecting frame 16 to rotate. The collecting frame 16 drives the cleaning scraper 17 to rotate, cleaning the lower part of the inner wall of the cylinder 2, further preventing the material from sticking to the wall.

[0035] After mixing, the material is discharged through the discharge pipe. Then, the output end of the servo motor 601 drives the screw 602 to rotate. During the rotation, the screw 602 moves upward by the action of the thread and drives the screw sleeve 603 to move upward. The screw sleeve 603 drives the cylinder cover 3 to move upward through the connecting rod 604. The cylinder cover 3 drives the collection frame 16 to move upward through the stirring rod 11, scraping off the material remaining on the inner wall of the cylinder 2 and collecting the material in the inner cavity of the collection frame 16. This not only cleans the inner wall of the cylinder 2, but also collects the material for easy reuse.

[0036] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A mixing and batching vessel for the production and processing of cleaning agents, characterized in that: Including the bottom plate (1), the barrel (2), the cylinder cover (3) and the collection frame (16), the cylinder cover (3) is movably connected on the top of the barrel (2), the top of the cylinder cover (3) is fixedly connected with the rotating motor (7), the output end of the rotating motor (7) is fixedly connected with the stirring rod (11), the surface of the stirring rod (11) is fixedly connected with a plurality of stirring blades (12), the left side of the top of the bottom plate (1) is fixedly connected with the fixed frame (4), the inner side of the fixed frame (4) is provided with the adjusting mechanism (6); The adjusting mechanism (6) includes a screw rod (602), the screw rod (602) is movably connected to the inner side of the fixed frame (4) through a bearing, the surface of the screw rod (602) is threadedly connected with a screw sleeve (603), the right side of the screw sleeve (603) is fixedly connected with a connecting rod (604), and the right side of the connecting rod (604) is fixedly connected to the left side of the screw sleeve (603).

2. The cleaning agent processing mixing ingredient kettle according to claim 1, characterized in that: The top of the surface of the stirring rod (11) is fixedly connected with a driving gear (13), the outer side of the driving gear (13) is engaged with a driven gear (14) through teeth, the left and right sides of the driven gear (14) are both fixedly connected with a clamping seat (20), the outer side of the clamping seat (20) is clamped with a cleaning scraper (15), and the outer side of the cleaning scraper (15) is in contact with the inner wall of the barrel (2).

3. The cleaning agent processing mixing ingredient kettle according to claim 2, characterized in that: The left and right sides of the top of the driven gear (14) are both fixedly connected with a sliding column (22), and the top of the inner wall of the cylinder cover (3) is provided with an annular sliding groove (21), the sliding column (22) is slidably connected in the inner cavity of the annular sliding groove (21).

4. The process mixing batch tank for cleaning product manufacturing as described in claim 1, wherein: The front side and the back side of the surface of the stirring rod (11) are both fixedly connected with a clamping block (23), the front side and the back side of the inner side of the collection frame (16) are both fixedly connected with a connecting seat (24), the clamping block (23) is clamped in the inner cavity of the connecting seat (24), the left and right sides of the bottom of the collection frame (16) are both fixedly connected with a cleaning scraper strip (17), and the outer side of the cleaning scraper strip (17) is in contact with the bottom of the inner wall of the barrel (2).

5. The process mixing batch tank for cleaning product manufacturing according to claim 1, wherein: The right side of the top of the bottom plate (1) is fixedly connected with a guide rod (8), the surface of the guide rod (8) is slidably connected with a guide sleeve (9), the left side of the guide sleeve (9) is fixedly connected with an auxiliary rod (10), and the left side of the auxiliary rod (10) is fixedly connected to the right side of the cylinder cover (3).

6. The process mixing batch tank for cleaning product manufacturing according to claim 1, wherein: The adjusting mechanism (6) further includes a servo motor (601), the servo motor (601) is fixedly connected to the top of the fixed frame (4), and the output end of the servo motor (601) is fixedly connected to the bottom of the screw rod (602).

7. The process mixing batch tank for cleaning product manufacturing according to claim 1, wherein: The front side and the back side of the inner wall of the fixed frame (4) are both provided with a longitudinal sliding groove (5), the front side and the back side of the screw sleeve (603) are both fixedly connected with a sliding block (605), and the outer side of the sliding block (605) is slidably connected in the inner cavity of the longitudinal sliding groove (5).

8. The process mixing batch tank for cleaning product manufacturing according to claim 1, wherein: The outer side of the barrel (2) is fixedly connected with a fixed ring (18), the left and right sides of the bottom of the fixed ring (18) are both fixedly connected with a supporting rod (19), and the bottom of the supporting rod (19) is fixedly connected to the top of the bottom plate (1).

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